CN103472066A - Full-automatic detection system and full-automatic detection method for sustainability of RFID (radio frequency identification device) logistic flat trays - Google Patents
Full-automatic detection system and full-automatic detection method for sustainability of RFID (radio frequency identification device) logistic flat trays Download PDFInfo
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Abstract
The invention relates to a full-automatic detection system and a full-automatic detection method for sustainability of RFID (radio frequency identification device) logistic flat trays. The system comprises a full-automatic elevated three-dimensional warehouse, a manual stacking position, an unstacking machine, a first detection position, a first bidirectional 90-degree rotation conveying belt, a first elimination position, a second detection position, a second bidirectional 90-degree rotation conveying belt, a second elimination position, a stacking machine, an extendable detection position and a tray detection management system. According to the system and the method, the full-automatic detection of the RFID logistic combined transportation flat trays is achieved, and both the starting and stopping points of a detection assembly line can be connected to the full-automatic elevated three-dimensional warehouse, so that the manual intervention is alleviated; the trays are stacked by the unstacking machine and the stacking machine, so that the tray storage space is narrowed; the tray breakage degree is detected by adopting a machine vision method, so that the speed is quick and the accuracy is high; the reliability of the built-in RFID label data of the trays is detected by adopting reset and read-write check methods; detection items are scheduled in a unified way according to a detection management system and are parallelized.
Description
Technical field
The present invention relates to a kind of RFID logistics flat pallet can continue by property detection system and method, relate in particular to damaged situation, RFID data reliability at circulation RFID logistics flat pallet are carried out to the full-automatic system and method detected, belong to logistics checkout equipment technical field.
Background technology
The logistics flat pallet is the standardized important carriers of modern logistics, is widely used in the logistics progresses such as Storage of Goods, carrying, transportation, and especially, in full-automatic overhead stereo warehouse, the logistics flat pallet has more high, the safe and reliable characteristics of efficiency.
The logistics flat pallet is as the carrier of freight handling, and in warehousing system, normally circulation is most important to it for its physical strength, form parameter.In modern intelligent warehousing system, for digitizing, the visualized management that improves the logistics flat pallet, install the RFID label additional, for storing logistics flat pallet self identity information, and the data of bearing goods, therefore, the validity and reliability of RFID tag stored data, also very important for the normal use of logistics flat pallet.
At present, the quality testing of logistics flat pallet has a plurality of test items, comprise: outward appearance detection, fall-down test, stacking test, hoisting test, dimensional discrepancy test, dynamic load test, static load test, bed board edge, top impulse test, compression test, bending test, fall-down test, vibration test etc., the corresponding detection has more detailed standard verification both at home and abroad, for example:
Standard ISO 8611-1-2004, ISO/TS 8611-2-3005, ISO/TS 8611-3-2005 separate provision material process the contents such as test method with flat pallet, performance requirement; ISO 8611-1991 has stipulated the contents such as test method of general combined transport flat tray.
But these logistics flat pallet test items and method are all the logistics flat pallets for new production, whether up-to-standard to it, can enter the access detection of logistic storage transportation flow system.Because new product is all mass production, material therefor, mould are all identical, and the new product quality also is close to identical, and therefore, it is all to carry out sampling Detection by the professional testing agency with measurement verification qualification that this type of pallet detects.
On the other hand, the logistics flat pallet has a plurality of test items, and each test item needs to use independent detection place and special professional equipment to complete, so sense cycle is long, and cost is high.
The logistics flat pallet is in normal use procedure, and due to a variety of causes such as wearing and tearing, mechanical collision, fallen accident, overweight pressure-bearing, High Temperature High Pressure, aging breakage gradually, can't reach and can continue the property used requirement, need to be eliminated it.
The simplest rule of elimination is regulation tenure of use, arrives tenure of use unified superseded.But, due to the logistics flat pallet in use, aging damaged situation is different.Tenure of use, regulation was long, and a large amount of aging pallets exceed the time limit to use, and have potential safety hazard; Tenure of use, regulation was too short, and reasonable pallet is forced to eliminate, and causes waste.So need regularly each logistics flat pallet to be carried out to general inspection.
The difference of the general inspection of the continued use of logistics flat pallet and the sampling observation of new product access is: the purpose of new product sampling observation is to determine by the detection to sample quality whether the quality of whole batch products meets the demands, therefore test item is many, Detection of content is detailed, detects index stricter; Be to determine that can each pallet continue to use and can continue by the purpose of the general inspection of property, therefore take and affect the test item of pallet major function as main, and detect index and can suitably relax.
But, because needs regularly detect each logistics flat pallet, just must simplification detection method, raising detection speed and detection robotization.
The utility model of notification number: CN2681129Y " tray detecting device " discloses a kind of employing correlation photocell detection pallet deformation, but this device only can detect specific wood pallets, and on the production line of using pallet, it is detected, can only say the simple screening that can enter streamline to pallet, be not at the circulation pallet, carry out system, independently detect.
Summary of the invention
The object of the present invention is to provide a kind of RFID logistics flat pallet can continue the property used automatic detection system, system architecture by full-automatic overhead stereo garage, artificial upper buttress position, unstacker, the first detecting position, the first two-way 90 degree carousels, first eliminate that position, the second detecting position, the second two-way 90 degree carousels, second are eliminated, the base stack machine, can expand detecting position, pallet detection management system forms;
Described full-automatic overhead stereo garage is for the storage tray buttress, so-called stack of trays is that the same size pallet vertical stacking of some is formed, between upper and lower pallet without coupling arrangement, only rely on the pallet self gravitation to form stack of trays, in actual the use, use ten or 12 stack of trays that stackable pallet forms;
Described full-automatic overhead stereo garage adopts full-automatic piler to carry out stack of trays storage/access operation, and piler has programmable functions, according to Detection task, sets, and takes out not detect stack of trays and send into the detection streamline, and deposits in and detect stack of trays;
Described artificial upper buttress position is connected with full-automatic overhead stereo garage by travelling belt, 90 degree carousels, for to detecting streamline, sending into scattered stack of trays, these stack of trays are the interim Detection task inserted, and the stack of trays that pallet detection management system is responsible for scheduling artificial upper buttress position and full-automatic overhead stereo garage enters the order that detects streamline;
Described unstacker is disassembled stack of trays, successively to follow-up detecting position, sends single pallet;
The machine vision method that adopts described the first detecting position detects the damaged situation in four sides of pallet, industrial camera A and industrial camera B are arranged on the both sides perpendicular to the detection streamline of the first detecting position, gather the image of pallet perpendicular to two sides detecting streamline, do not stop that pallet is in the movement detected on streamline; Industrial camera C and industrial camera D gather the image of pallet along two sides detecting the streamline direction, in order not stop that pallet moves, with detect streamline position mounting industrial camera C and industrial camera D in an angle, after institute's image that gathers first passes through the affined transformation correction, then detected;
Detect through the first detecting position, through the first two-way 90 degree carousels, meet the pallet that can continue with the property requirement and enter next detecting position continuation detection, ungratified pallet is sent to first and eliminates position, is rejected;
Described the second detecting position adopts rfid interrogator to carry out zero clearing, read-write check operation to the RFID label, detect the embedded RFID label data of pallet reliability, through the second two-way 90 degree carousels, the pallet that meets RFID label data reliability requirement enters next detecting position to be continued to detect, and ungratified pallet is sent to second and eliminates position;
The described project of detecting position for detection of other of expanding, for example: mechanical strength test;
Described base stack machine will detect, and meet can continue with the pallet of property requirement stacking one by one, final tired be laminated to whole stack of trays after, send into full-automatic overhead stereo garage;
Between each detecting position of detection system, superseded position, all adopt automatic conveying belt to connect, pallet according to testing result, automatically is sent to next position on travelling belt;
Each detecting position of detection system adopts the design of standard modularity, pallet test item changeable, and the pallet detection order is interchangeable, and the precedence of test item is just arranged by mortality, that is: and the test item that mortality is higher more first detects;
Control pallet by pallet detection management system between each detecting position of detection system and move order and time, to realize paralleled detection, reduce the average detected cycle, improve detection efficiency.
Adopt this detection system, the present invention also provides a kind of RFID logistics flat pallet can continue by the full-automatic detection method of property, and concrete steps comprise:
One, parallel execution unit one:
Step 1: artificial top tray buttress or shelf magazine are adjusted stack of trays;
Step 2: stack of trays is sent into unstacker;
Step 3: split out single pallet;
Step 4: pallet send the first detecting position;
Step 5: detect the damaged situation of pallet, four industrial cameras gather pallet four side images, assess damaged grade: without obvious damaged, slight breakage, surface fracture, structural failure, serious damage; Can continue use without obviously breakage, slight pallet damaged, surface fracture, enter next test item; The pallet of structural failure, serious damage is eliminated, and pallet send first to eliminate position;
Two, parallel execution unit two:
Step 6: pallet send the second detecting position;
Step 7: detect the RFID reliability;
Step 8:RFID read write line is carried out clear operation, read-write check operation to the embedded RFID label of pallet;
Step 9: assessment reliability grade: have mistake, operation delay, inerrancy; Exist wrong pallet to eliminate, pallet send second to eliminate position; Operation delay and faultless pallet can continue use, enter next test item;
Three, parallel execution unit three:
Step 10: pallet send the 3rd detecting position;
Step 11: pallet is sent into the base stack machine, tired be laminated to whole stack of trays after, stack of trays is sent shelf magazine back to.
In sum, the significant technique effect of the present invention is: realize the full-automatic detection of RFID logistics combined transport flat tray, test item modularity separately designs, and adjusts the priority ranking of test item, test item changeable and expansion according to mortality; Detect streamline starting point and terminal and all can be accessed by full-automatic overhead stereo garage, reduce manual intervention; Adopt unstacker and build the stacking pallet of stack machine, reduce the storage tray space; Adopt machine vision method to detect pallet breakage degree, speed is fast, accuracy is high; Adopt zero clearing, read-write check method to detect the embedded RFID label data of pallet reliability; Each test item is according to the scheduling of detection management systematic unity, and parallelization is carried out.The native system automaticity is high, detection efficiency is high, accuracy is high, for providing technological means in continuing with the property detection of circulation RFID logistics combined transport flat tray in enormous quantities, has broad application prospects.
The accompanying drawing explanation
Fig. 1 is that a kind of RFID logistics of the present invention flat pallet can continue the system construction drawing with property detection system;
Fig. 2 is that a kind of RFID logistics of the present invention flat pallet can continue unstacker, the base stack machine structural drawing with property detection system;
Fig. 3 is that a kind of RFID logistics of the present invention flat pallet can continue the process flow diagram of using the property detection method.
Embodiment
With reference to accompanying drawing, below describe the present invention.
As shown in Figure 1, a kind of RFID logistics of the present invention flat pallet can continue uses the property detection system structural drawing, and system architecture is eliminated by full-automatic overhead stereo garage 100, artificial upper buttress position 101, unstacker 104, the two-way 90 degree carousels 110, first of the first detecting position 105, first that the 111, second detecting position 112, second two-way 90 degree carousels 113, second in position are eliminated position 114, build stack machine 115, can be expanded detecting position 116, pallet detection management system 117 forms;
Described full-automatic overhead stereo garage 100 is piled up neatly for storage tray; Adopt full-automatic piler to carry out stack of trays storage/access operation, piler has programmable functions, according to Detection task, sets, and takes out not detect stack of trays and send into the detection streamline, and deposits in and detect stack of trays;
Described artificial upper buttress position 101 is connected with full-automatic overhead stereo garage 100 by travelling belt 102,90 degree carousels 103, for to detecting streamline, sending into scattered stack of trays, these stack of trays are the interim Detection task inserted, and the stack of trays that pallet detection management system 117 is responsible for scheduling artificial upper buttress position 101 and full-automatic overhead stereo garage 100 enters the order that detects streamline;
Described unstacker 104 is disassembled stack of trays, successively to follow-up detecting position, sends single pallet;
Described the first detecting position 105 adopts machine vision method to detect the damaged situation in four sides of pallet, industrial camera A106 and industrial camera B107 are arranged on the both sides perpendicular to the detection streamline of the first detecting position 105, gather the image of pallet perpendicular to two sides detecting streamline, do not stop that pallet is in the movement detected on streamline;
Industrial camera C108 and industrial camera D109 gather the image of pallet along two sides detecting the streamline direction, in order not stop that pallet moves, with detect streamline position mounting industrial camera C108 and industrial camera D109 in an angle, after the image that gathers first proofreaies and correct through affined transformation, then detected;
Detect through the first detecting position 105, through the first two-way 90 degree carousels 110, meet the pallet that can continue with the property requirement and enter next detecting position continuation detection, ungratified pallet is sent to first and eliminates position 111, is rejected;
Described the second detecting position 112 adopts rfid interrogator to carry out zero clearing, read-write check operation to the RFID label, detect the embedded RFID label data of pallet reliability, through the second two-way 90 degree carousels 113, the pallet that meets RFID label data reliability requirement enters next detecting position to be continued to detect, and ungratified pallet is sent to second and eliminates position 114;
The described project of detecting position 116 for detection of other of expanding, for example: mechanical strength test;
Described base stack machine 115 will detect, and meet can continue with the pallet of property requirement stacking one by one, final tired be laminated to whole stack of trays after, send into full-automatic overhead stereo garage 100;
Control pallet by pallet detection management system 117 between each detecting position of detection system and move order and time, to realize paralleled detection, reduce the average detected cycle, improve detection efficiency.
As shown in Figure 2, unstacker and build stack machine and formed by casing 200, pallet clamping mechanism 202, pallet lifting mechanism 203, pallet clamping mechanism 202 and pallet lifting mechanism 203 in the inner both sides of casing 200 each.
During de-stacking, pallet lifting mechanism 203 lifts whole stack of trays, pallet clamping mechanism 202 is upspring, unclamp stack of trays, pallet lifting mechanism 203 resets, and stack of trays moves down, emit bottom pallet 201, pallet clamping mechanism 202 resets, and stops stack of trays integral body to fall travelling belt 204, and bottom pallet 201 is fallen travelling belt 204.
As shown in Figure 3, a kind of RFID logistics of the present invention flat pallet can continue uses property detection method process flow diagram, and concrete steps comprise:
One, parallel execution unit one:
Step 1: artificial top tray buttress 300 or shelf magazine are adjusted stack of trays 301;
Step 2: stack of trays is sent into unstacker 302;
Step 3: split out single pallet 303;
Step 4: pallet send the first detecting position 304;
Step 5: detect the damaged situation 305 of pallet, four industrial cameras gather pallet four side images 306, assess damaged grade 307: without obviously breakage 310, slight breakage 311, surface fracture 312, structural failure 308, serious damage 309, pallet without obviously breakage 310, slight breakage 311, surface fracture 312 can continue use, enters next test item; The pallet of structural failure 308, serious damage 309 is eliminated, and pallet send first to eliminate position 313;
Two, parallel execution unit two:
Step 6: pallet send the second detecting position 314;
Step 7: detect RFID reliability 315;
Step 8:RFID read write line is carried out clear operation 316, read-write check operation 317 to the embedded RFID label of pallet;
Step 9: assessment reliability grade 318: have mistake 319, operation delay 320, inerrancy 321, exist wrong 319 pallets to eliminate, pallet send second to eliminate position 322; Operation delay 320 and inerrancy 321 pallets can continue use, enter next test item;
Three, parallel execution unit three:
Step 10: pallet send the 3rd detecting position 323;
Step 11: pallet is sent into and is built stack machine 324, tired be laminated to whole stack of trays after, stack of trays is sent shelf magazine 325 back to.
Claims (5)
1. a RFID logistics flat pallet can continue the property used automatic detection system, it is characterized in that: system architecture by full-automatic overhead stereo garage, artificial upper buttress position, unstacker, the first detecting position, the first two-way 90 degree carousels, first eliminate that position, the second detecting position, the second two-way 90 degree carousels, second are eliminated, the base stack machine, can expand detecting position, pallet detection management system forms;
Described full-automatic overhead stereo garage is for the storage tray buttress, adopt full-automatic piler to carry out stack of trays storage/access operation, piler has programmable functions, according to Detection task, sets, take out and not detect stack of trays and send into the detection streamline, and deposit in and detect stack of trays;
Described artificial upper buttress position is connected with full-automatic overhead stereo garage by travelling belt, 90 degree carousels, for to detecting streamline, sending into scattered stack of trays, these stack of trays are the interim Detection task inserted, and the stack of trays that pallet detection management system is responsible for scheduling artificial upper buttress position and full-automatic overhead stereo garage enters the order that detects streamline;
Described unstacker is disassembled stack of trays, successively to follow-up detecting position, sends single pallet;
The machine vision method that adopts described the first detecting position detects the damaged situation in four sides of pallet, industrial camera A and industrial camera B are arranged on the both sides perpendicular to the detection streamline of the first detecting position, gather the image of pallet perpendicular to two sides detecting streamline, do not stop that pallet is in the movement detected on streamline; Industrial camera C and industrial camera D gather the image of pallet along two sides detecting the streamline direction, in order not stop that pallet moves, with detect streamline position mounting industrial camera C and industrial camera D in an angle, after institute's image that gathers first passes through the affined transformation correction, then detected;
Detect through the first detecting position, through the first two-way 90 degree carousels, meet the pallet that can continue with the property requirement and enter next detecting position continuation detection, ungratified pallet is sent to first and eliminates position, is rejected;
Described the second detecting position adopts rfid interrogator to carry out zero clearing, read-write check operation to the RFID label, detect the embedded RFID label data of pallet reliability, through the second two-way 90 degree carousels, the pallet that meets RFID label data reliability requirement enters next detecting position to be continued to detect, and ungratified pallet is sent to second and eliminates position;
The described project of detecting position for detection of other of expanding;
Described base stack machine will detect, and meet can continue with the pallet of property requirement stacking one by one, final tired be laminated to whole stack of trays after, send into full-automatic overhead stereo garage.
2. a kind of RFID logistics flat pallet can continue the property used automatic detection system as claimed in claim 1, it is characterized in that: between each detecting position of detection system, superseded position, all adopt automatic conveying belt to connect, pallet according to testing result, automatically is sent to next position on travelling belt.
3. a kind of RFID logistics flat pallet can continue the property used automatic detection system as claimed in claim 1 or 2, it is characterized in that: each detecting position of detection system adopts the design of standard modularity, pallet test item changeable, the pallet detection order is interchangeable, the precedence of test item is just arranged by mortality, that is: the test item that mortality is higher more first detects.
4. a kind of RFID logistics flat pallet can continue the property used automatic detection system as claimed in claim 1, it is characterized in that: control pallet by pallet detection management system between each detecting position of detection system and move order and time, to realize paralleled detection, reduce the average detected cycle, improve detection efficiency.
5. a RFID logistics flat pallet can continue by the full-automatic detection method of property, and it is characterized in that: concrete steps comprise:
One, parallel execution unit one:
Step 1: artificial top tray buttress or shelf magazine are adjusted stack of trays;
Step 2: stack of trays is sent into unstacker;
Step 3: split out single pallet;
Step 4: pallet send the first detecting position;
Step 5: detect the damaged situation of pallet, four industrial cameras gather pallet four side images, assess damaged grade: without obvious damaged, slight breakage, surface fracture, structural failure, serious damage; Can continue use without obviously breakage, slight pallet damaged, surface fracture, enter next test item; The pallet of structural failure, serious damage is eliminated, and pallet send first to eliminate position;
Two, parallel execution unit two:
Step 6: pallet send the second detecting position;
Step 7: detect the RFID reliability;
Step 8:RFID read write line is carried out clear operation, read-write check operation to the embedded RFID label of pallet;
Step 9: assessment reliability grade: have mistake, operation delay, inerrancy; Exist wrong pallet to eliminate, pallet send second to eliminate position; Operation delay and faultless pallet can continue use, enter next test item;
Three, parallel execution unit three:
Step 10: pallet send the 3rd detecting position;
Step 11: pallet is sent into the base stack machine, tired be laminated to whole stack of trays after, stack of trays is sent shelf magazine back to.
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