CN103409872B - A kind of point silk warper tension roller transmission device - Google Patents
A kind of point silk warper tension roller transmission device Download PDFInfo
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- CN103409872B CN103409872B CN201310355071.9A CN201310355071A CN103409872B CN 103409872 B CN103409872 B CN 103409872B CN 201310355071 A CN201310355071 A CN 201310355071A CN 103409872 B CN103409872 B CN 103409872B
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Abstract
The present invention relates to a kind of point of silk warper tension roller transmission device, comprise the frame being provided with motor and three roller parts, first roller roller member is loaded on the first roller roll shaft in frame containing two ends, activity is placed on the first roller roller on this axle surface, second roller parts move containing two ends the second roller roll shaft be connected in frame, activity is placed on second roller on this axle surface, 3rd roller parts are loaded on the 3rd roller roll shaft in frame containing two ends, activity is placed on the 3rd roller on this axle surface, three roller roll shafts and axle center of motor are parallel to each other, first, two, one end of three roller and motor homonymy is respectively equipped with engage with double cog synchronous belt first, two, three synchronous pulleys and motor in synchrony belt wheel, frame is moved and connects the compression synchronous pulley engaged with double cog synchronous belt.The present invention processes easy to install, and monofilament tension compliance is good, cost-saving; Adopt dual-disc aerodynamic brake, brake reliable and stable, control face tension uniformity.
Description
Technical field
The present invention relates to a kind of point of silk warper tension roller transmission device, belong to the sectional warper technical field of textile machine.
Background technology
Little to the machine of the direct warping of female silk in the market, and grow with each passing day to the demand of high-quality woven monofilament in market, major part is all through two procedures and just can completes, and first by devillicate machine, female silk is divided into monofilament, then carries out warping through warping machines.Single devillicate machine is due to technological reason in sub-wire process, and between every root monofilament, tension force is inconsistent, causes on weave, dye variant, greatly reduces product quality.Therefore will keep the friction that yarn is minimum in warping process, and constant tension force must be kept in whole warp length consistent with yarn tensions all in thread layer is the prerequisite successfully woven.Therefore say that tension gearing is the parts of warping production line indispensability, the quality of its design performance directly has influence on warp quality, roller tension gearing on current international market is all two groups of tension roller parts, single entry brake, the friction of yarn is large, do not ensure constant yarn tension, particularly for the warping of little raw material, more can not meet warping demand, from whole warping process, yarn tension can not get controlling.
Summary of the invention
In order to solve the problem, the invention provides a kind of point of silk warper tension roller transmission device, this apparatus structure is simple, process and install and use all more convenient, making monofilament tension compliance good, more economically, rationally, cost-saving to client, the creation of value; Adopt dual-disc aerodynamic brake, brake reliable and stable, control the tension compliance of cloth cover.
For achieving the above object, concrete scheme of the present invention is:
A kind of point silk warper tension roller transmission device, comprises frame, frame is provided with motor and first roller roller member, second roller parts, 3rd roller parts, first roller roller member comprises two ends and is fixed on first roller roll shaft in frame, activity is placed on the circumferential surface of first roller roll shaft and the first roller roller concentric with first roller roll shaft, and the second roller parts comprise two ends and are movably connected on the second roller roll shaft in frame, activity is placed on the circumferential surface of the second roller roll shaft and second roller concentric with the second roller roll shaft, and the 3rd roller parts comprise two ends and are fixed on the 3rd roller roll shaft in frame, activity is placed on the circumferential surface of the 3rd roller roll shaft and three roller concentric with the 3rd roller roll shaft, first roller roll shaft and the second roller roll shaft, the axle center of the 3rd roller roll shaft and motor is parallel to each other, at first roller roller, second roller, one end of the homonymy of the 3rd roller and motor is respectively equipped with the first synchronous pulley, second synchronous pulley, 3rd synchronous pulley, motor in synchrony belt wheel, the first synchronous pulley, second synchronous pulley, 3rd synchronous pulley, motor in synchrony belt wheel is meshed with a double cog synchronous belt jointly, and frame is also flexibly connected a compression synchronous pulley, compresses synchronous pulley and is meshed with double cog synchronous belt.
The vertical line slideway being fixed on frame is had respectively in the axial both sides of the second roller roll shaft, line slideway is between first roller roll shaft and the 3rd roller roll shaft, the axial two ends of the second roller roll shaft are fixedly connected with the slide block mechanism be slidably matched with line slideway respectively, have the cylinder be fixed in frame respectively in the below of two slide block mechanisms, two slide block mechanisms are fixedly connected with the piston of cylinder respectively by Y-shaped connector.
Slide block mechanism comprises guide rail fixed plate, the take-up housing be fixedly connected with guide rail fixed plate, the slide block holder that is fixedly connected with take-up housing, guide rail fixed plate is fixed on respectively by locking flange in the axial two ends of the second roller roll shaft, take-up housing and line slideway are slidably matched, and guide rail fixed plate is fixedly connected with the piston of cylinder by Y-shaped connector.
Plate is connected and fixed on having above the second roller parts, on be connected and fixed plate two ends be fixedly connected with the guide rail fixed plate of both sides respectively, under the below of the second roller roll shaft has, be connected and fixed plate, under be connected and fixed plate two ends be fixedly connected with the guide rail fixed plate of both sides respectively.The upper and lower plate that is connected and fixed is set here and ensure that the second roller stable movement.
Be provided with the first brake disc in one end of first roller roll shaft, be provided with electromagnetic brake in one end of the second roller roll shaft, between electromagnetic brake and the second roller, have the brake block being fixed on the second roller, be provided with the 3rd brake disc in one end of the 3rd roller roll shaft.
Frame is fixed with support, support has the long groove of inclination, upper supporting plate is had in the oblique upper of long groove, the lower carrier plate parallel with upper supporting plate is had in the oblique below of long groove, two guide rods be parallel to each other are had between upper supporting plate and lower carrier plate, guide rod and upper supporting plate perpendicular, a lead rail axis is flexibly connected in the axle center compressing synchronous pulley, one end of lead rail axis and two guide rods are slidably matched, have in the below of lead rail axis be fixed on lower carrier plate eject cylinder, lead rail axis is fixedly connected with the piston ejecting cylinder.
Linear bearing is combined with between lead rail axis and guide rod.
First synchronous pulley, the 3rd synchronous pulley, motor in synchrony belt wheel are meshed with the tooth of the inner ring of double cog synchronous belt jointly, and the second synchronous pulley, compression synchronous pulley are meshed with the tooth of the outer ring of double cog synchronous belt.
Under be connected and fixed plate two ends be fixedly connected with the guide rail fixed plate of both sides respectively by connecting angle iron.
The present invention in warping process, due to warping after sub-wire will be carried out through twice roller, so necessarily require higher to the design and use of roller tension force transmission mechanism.
Structure of the present invention is simple, processes and installs and use all more convenient, making monofilament tension compliance good, more economically, rationally, cost-saving to client, the creation of value; Adopt dual-disc aerodynamic brake, brake reliable and stable, control the tension compliance of cloth cover.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
Fig. 2 is connected and fixed plate on the present invention removes and structural representation after being cut open along axis by three roller parts.
Fig. 3 is the structural representation after the present invention removes first roller roller member.
Fig. 4 is the structural representation after the present invention removes the side panel of frame.
Support is rotated the structural representation to the miscellaneous part on long groove support in vertical position and support by Fig. 5.
In figure: 1, frame, 2, motor, 4, cylinder, 5, Y-shaped connector, 6, guide rail fixed plate, 7, line slideway, 8, take-up housing, 9, slide block holder, 10, locking flange, 12, under be connected and fixed plate, 13, connecting angle iron, 15, electromagnetic brake, 16, brake block, 18-1, first synchronous pulley, 18-2, second synchronous pulley, 18-3, 3rd synchronous pulley, 19, motor in synchrony belt wheel, 20-1, first roller roll shaft, 20-1-1, first roller roller, 20-2, second roller roll shaft, 20-2-1, second roller, 20-3, 3rd roller roll shaft, 20-3-1, 3rd roller, 21, on be connected and fixed plate, 22-1, first brake disc, 22-3, 3rd brake disc, 23, double cog synchronous belt, 58, guide rod, 61, lead rail axis, 62, compress synchronous pulley, 63, eject cylinder, 66, linear bearing, 70, support, 70-1, long groove, 70-2, upper supporting plate, 70-3, lower carrier plate.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further illustrated.
A kind of point silk warper tension roller transmission device, comprise frame 1, frame 1 is provided with motor 2 and first roller roller member, second roller parts, 3rd roller parts, first roller roller member comprises two ends and is fixed on first roller roll shaft 20-1 in frame 1, activity is placed on the circumferential surface of first roller roll shaft 20-1 and the first roller roller 20-1-1 concentric with first roller roll shaft 20-1, second roller parts comprise two ends and are movably connected on the second roller roll shaft 20-2 in frame 1, activity is placed on the circumferential surface of the second roller roll shaft 20-2 and the second roller 20-2-1 concentric with the second roller roll shaft 20-2, 3rd roller parts comprise two ends and are fixed on the 3rd roller roll shaft 20-3 in frame 1, activity is placed on the circumferential surface of the 3rd roller roll shaft 20-3 and the three roller 20-3-1 concentric with the 3rd roller roll shaft 20-3, first roller roll shaft 20-1 and the second roller roll shaft 20-2, the axle center of the 3rd roller roll shaft 20-3 and motor 2 is parallel to each other, at first roller roller 20-1-1, second roller 20-2-1, one end of the homonymy of the 3rd roller 20-3-1 and motor 2 is respectively equipped with the first synchronous pulley 18-1, second synchronous pulley 18-2, 3rd synchronous pulley 18-3, motor in synchrony belt wheel 19, first synchronous pulley 18-1, second synchronous pulley 18-2, 3rd synchronous pulley 18-3, motor in synchrony belt wheel 19 is meshed with a double cog synchronous belt 23 jointly, frame 1 is also flexibly connected a compression synchronous pulley 62, compress synchronous pulley 62 to be meshed with double cog synchronous belt 23.
The vertical line slideway 7 being fixed on frame 1 is had respectively in the axial both sides of the second roller roll shaft 20-2, line slideway 7 is between first roller roll shaft 20-1 and the 3rd roller roll shaft 20-3, the axial two ends of the second roller roll shaft 20-2 are fixedly connected with the slide block mechanism be slidably matched with line slideway 7 respectively, there are cylinder 4, two slide block mechanisms be fixed in frame 1 to be fixedly connected with respectively by the piston of Y-shaped connector 5 with cylinder 4 respectively in the below of two slide block mechanisms.
Slide block mechanism comprises guide rail fixed plate 6, the take-up housing 8 be fixedly connected with guide rail fixed plate 6, the slide block holder 9 that is fixedly connected with take-up housing 8, guide rail fixed plate 6 is fixed on respectively by locking flange 10 in the axial two ends of the second roller roll shaft 20-2, take-up housing 8 and line slideway 7 are slidably matched, and guide rail fixed plate 6 is fixedly connected with by the piston of Y-shaped connector 5 with cylinder 4.
Plate 21 is connected and fixed on having above the second roller parts, on be connected and fixed plate 21 two ends be fixedly connected with the guide rail fixed plate 6 of both sides respectively, under the below of the second roller roll shaft 20-2 has, be connected and fixed plate 12, under be connected and fixed plate 12 two ends be fixedly connected with the guide rail fixed plate 6 of both sides respectively.
The first brake disc 22-1 is provided with in one end of first roller roll shaft 20-1, electromagnetic brake 15 is provided with in one end of the second roller roll shaft 20-2, between electromagnetic brake 15 and the second roller 20-2-1, there is the brake block 16 being fixed on the second roller 20-2-1, be provided with the 3rd brake disc 22-3 in one end of the 3rd roller roll shaft 20-3.
Frame 1 is fixed with support 70, support 70 has the long groove 70-1 of inclination, upper supporting plate 70-2 is had in the oblique upper of long groove 70-1, the lower carrier plate 70-3 parallel with upper supporting plate 70-2 is had in the oblique below of long groove 70-1, two guide rods be parallel to each other 58 are had between upper supporting plate 70-2 and lower carrier plate 70-3, guide rod 58 is perpendicular with upper supporting plate 70-2, a lead rail axis 61 is flexibly connected in the axle center compressing synchronous pulley 62, one end of lead rail axis 61 and two guide rods 58 are slidably matched, have in the below of lead rail axis 61 be fixed on lower carrier plate 70-3 eject cylinder 63, lead rail axis 61 is fixedly connected with the piston ejecting cylinder 63.
Linear bearing 66 is combined with between lead rail axis 61 and guide rod 58.
First synchronous pulley 18-1, the 3rd synchronous pulley 18-3, motor in synchrony belt wheel 19 are meshed with the tooth of the inner ring of double cog synchronous belt 23 jointly, and the second synchronous pulley 18-2, compression synchronous pulley 62 are meshed with the tooth of the outer ring of double cog synchronous belt 23.
Under be connected and fixed plate 12 two ends be fixedly connected with the guide rail fixed plate 6 of both sides respectively by connecting angle iron 13.
The present invention operationally, first the monofilament after sub-wire, first through first roller roller member, is walked around from the upper surface of first roller roller 20-1-1, then is walked around from the lower surface of the second roller 20-2-1, finally lay out from the upper surface of the 3rd roller 20-3-1, be connected to headstock.Then hotwire 2, motor 2 drives the first synchronous pulley 18-1, the second synchronous pulley 18-2, the 3rd synchronous pulley 18-3 by double cog synchronous belt 23, compression synchronous pulley 62 rotates jointly, and then drive first roller roller 20-1-1, the second roller 20-2-1, the 3rd roller 20-3-1 to rotate, thus drawing-off is carried out to monofilament and controls balance tension warping, finally carry out uniformly linear rolling by headstock; The adjustment of the equilibrant force of monofilament is adjusted by the second roller parts, by the upper-lower position of two groups of cylinder 4 adjustable guide rail fixed heads 6, and then regulates the upper-lower position of the second roller 20-2-1, thus adjust the equilibrant force of suitable monofilament; And the second roller 20-2-1 on move or move down and can make double cog synchronous belt 23 or lax or tensioning, if double cog synchronous belt 23 relaxes, then regulate lead rail axis 61 by ejecting cylinder 63, and then regulate compression synchronous pulley 62, compression synchronous pulley 62 is made to compress double cog synchronous belt 23, it is made to keep suitable tension force, if otherwise double cog synchronous belt 23 tensioning, then eject cylinder 63 control compression synchronous pulley 62 and make it suitably away from double cog synchronous belt 23, make the tension force transmission campaign that double cog synchronous belt 23 remains suitable like this, very flexibly and easily.Be provided with the first brake disc 22-1 in one end of first roller roll shaft 20-1, be provided with the 3rd brake disc 22-3 in one end of the 3rd roller roll shaft 20-3, two brake discs are respectively by aerodynamic brake; Second roller roll shaft 20-2 is braked by electromagnetic braking.
Claims (9)
1. one kind of point of silk warper tension roller transmission device, it is characterized in that: comprise frame (1), frame (1) is provided with motor (2) and first roller roller member, second roller parts, 3rd roller parts, first roller roller member comprises two ends and is fixed on first roller roll shaft (20-1) in frame (1), activity is placed on the circumferential surface of first roller roll shaft (20-1) and the first roller roller (20-1-1) concentric with first roller roll shaft (20-1), second roller parts comprise two ends and are movably connected on the second roller roll shaft (20-2) in frame (1), activity is placed on the circumferential surface of the second roller roll shaft (20-2) and second roller (20-2-1) concentric with the second roller roll shaft (20-2), 3rd roller parts comprise two ends and are fixed on the 3rd roller roll shaft (20-3) in frame (1), activity is placed on the circumferential surface of the 3rd roller roll shaft (20-3) and three roller (20-3-1) concentric with the 3rd roller roll shaft (20-3), first roller roll shaft (20-1) and the second roller roll shaft (20-2), the axle center of the 3rd roller roll shaft (20-3) and motor (2) is parallel to each other, at first roller roller (20-1-1), second roller (20-2-1), one end of the homonymy of the 3rd roller (20-3-1) and motor (2) is respectively equipped with the first synchronous pulley (18-1), second synchronous pulley (18-2), 3rd synchronous pulley (18-3), motor in synchrony belt wheel (19), first synchronous pulley (18-1), second synchronous pulley (18-2), 3rd synchronous pulley (18-3), motor in synchrony belt wheel (19) is meshed with a double cog synchronous belt (23) jointly, frame (1) is also flexibly connected a compression synchronous pulley (62), compress synchronous pulley (62) to be meshed with double cog synchronous belt (23).
2. according to claim 1 point of silk warper tension roller transmission device, it is characterized in that: have the vertical line slideway (7) being fixed on frame (1) respectively in the axial both sides of the second roller roll shaft (20-2), line slideway (7) is positioned between first roller roll shaft (20-1) and the 3rd roller roll shaft (20-3), the axial two ends of the second roller roll shaft (20-2) are fixedly connected with the slide block mechanism be slidably matched with line slideway (7) respectively, the cylinder (4) be fixed in frame (1) is had respectively in the below of two slide block mechanisms, two slide block mechanisms are fixedly connected with respectively by the piston of Y-shaped connector (5) with cylinder (4).
3. according to claim 2 point of silk warper tension roller transmission device, it is characterized in that: slide block mechanism comprises guide rail fixed plate (6), the take-up housing (8) be fixedly connected with guide rail fixed plate (6), the slide block holder (9) that is fixedly connected with take-up housing (8), guide rail fixed plate (6) is fixed on respectively by locking flange (10) in the axial two ends of the second roller roll shaft (20-2), take-up housing (8) and line slideway (7) are slidably matched, and guide rail fixed plate (6) is fixedly connected with by the piston of Y-shaped connector (5) with cylinder (4).
4. according to claim 3 point of silk warper tension roller transmission device, it is characterized in that: on having above the second roller parts, be connected and fixed plate (21), on be connected and fixed plate (21) two ends be fixedly connected with the guide rail fixed plate (6) of both sides respectively, under the below of the second roller roll shaft (20-2) has, be connected and fixed plate (12), under be connected and fixed plate (12) two ends be fixedly connected with the guide rail fixed plate (6) of both sides respectively.
5. according to claim 1 and 2 point of silk warper tension roller transmission device, it is characterized in that: be provided with the first brake disc (22-1) in one end of first roller roll shaft (20-1), electromagnetic brake (15) is provided with in one end of the second roller roll shaft (20-2), between electromagnetic brake (15) and the second roller (20-2-1), there is the brake block (16) being fixed on the second roller (20-2-1), be provided with the 3rd brake disc (22-3) in one end of the 3rd roller roll shaft (20-3).
6. according to claim 1 and 2 point of silk warper tension roller transmission device, it is characterized in that: in frame (1), be fixed with support (70), support (70) has the long groove (70-1) of inclination, upper supporting plate (70-2) is had in the oblique upper of long groove (70-1), the lower carrier plate (70-3) parallel with upper supporting plate (70-2) is had in the oblique below of long groove (70-1), two guide rods be parallel to each other (58) are had between upper supporting plate (70-2) and lower carrier plate (70-3), guide rod (58) is perpendicular with upper supporting plate (70-2), a lead rail axis (61) is flexibly connected in the axle center compressing synchronous pulley (62), one end and two guide rods (58) of lead rail axis (61) are slidably matched, have in the below of lead rail axis (61) be fixed on lower carrier plate (70-3) eject cylinder (63), lead rail axis (61) is fixedly connected with the piston ejecting cylinder (63).
7. according to claim 6 point of silk warper tension roller transmission device, is characterized in that: between lead rail axis (61) and guide rod (58), be combined with linear bearing (66).
8. according to claim 1 and 2 point of silk warper tension roller transmission device, it is characterized in that: the first synchronous pulley (18-1), the 3rd synchronous pulley (18-3), motor in synchrony belt wheel (19) are meshed with the tooth of the inner ring of double cog synchronous belt (23) jointly, the second synchronous pulley (18-2), compression synchronous pulley (62) are meshed with the tooth of the outer ring of double cog synchronous belt (23).
9. according to claim 4 point of silk warper tension roller transmission device, is characterized in that: under be connected and fixed plate (12) two ends be fixedly connected with the guide rail fixed plate (6) of both sides respectively by connecting angle iron (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310355071.9A CN103409872B (en) | 2013-08-15 | 2013-08-15 | A kind of point silk warper tension roller transmission device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310355071.9A CN103409872B (en) | 2013-08-15 | 2013-08-15 | A kind of point silk warper tension roller transmission device |
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| Publication Number | Publication Date |
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| CN103409872A CN103409872A (en) | 2013-11-27 |
| CN103409872B true CN103409872B (en) | 2015-09-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310355071.9A Active CN103409872B (en) | 2013-08-15 | 2013-08-15 | A kind of point silk warper tension roller transmission device |
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| Country | Link |
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| CN (1) | CN103409872B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106903926B (en) * | 2017-01-17 | 2019-05-14 | 南京航空航天大学 | A kind of double guide rail horizontal drag method and device thereof |
| CN113321068A (en) * | 2021-07-06 | 2021-08-31 | 台嘉玻璃纤维有限公司 | Tension control device and tension control method of sizing machine sending device |
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| GB563856A (en) * | 1941-11-21 | 1944-09-01 | Fritz Lambach | A warping or beaming machine |
| CN202054962U (en) * | 2011-04-29 | 2011-11-30 | 刘彦辉 | Warp tension adjusting device for warping machine |
| CN202116784U (en) * | 2011-06-14 | 2012-01-18 | 常州市赛嘉机械有限公司 | Stretching device of warping machine |
| CN203065708U (en) * | 2013-01-15 | 2013-07-17 | 常州市润源经编运用工程技术研究中心有限公司 | Tension roller device for warping machine |
| CN203096288U (en) * | 2012-12-11 | 2013-07-31 | 韩磊 | High-speed sampling warping machine |
| CN203487312U (en) * | 2013-08-15 | 2014-03-19 | 常州市赛嘉机械有限公司 | Tension roller transmission device for filament separating warping machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6086577U (en) * | 1983-11-21 | 1985-06-14 | 津田駒工業株式会社 | Warper tension control device |
| JP2005002501A (en) * | 2003-06-11 | 2005-01-06 | Tsudakoma Corp | Warp sheet guide member for warp sizing machine equipped with pretreatment device |
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2013
- 2013-08-15 CN CN201310355071.9A patent/CN103409872B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB563856A (en) * | 1941-11-21 | 1944-09-01 | Fritz Lambach | A warping or beaming machine |
| CN202054962U (en) * | 2011-04-29 | 2011-11-30 | 刘彦辉 | Warp tension adjusting device for warping machine |
| CN202116784U (en) * | 2011-06-14 | 2012-01-18 | 常州市赛嘉机械有限公司 | Stretching device of warping machine |
| CN203096288U (en) * | 2012-12-11 | 2013-07-31 | 韩磊 | High-speed sampling warping machine |
| CN203065708U (en) * | 2013-01-15 | 2013-07-17 | 常州市润源经编运用工程技术研究中心有限公司 | Tension roller device for warping machine |
| CN203487312U (en) * | 2013-08-15 | 2014-03-19 | 常州市赛嘉机械有限公司 | Tension roller transmission device for filament separating warping machine |
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