The specific embodiment
Below by specific embodiment, also by reference to the accompanying drawings the present invention is described in further detail.
Please refer to Fig. 1 and Fig. 2, wherein, Fig. 1 is the structural representation of full-automatic crushing grinding all-in-one in an embodiment of the present invention; Fig. 2 is the front view of full-automatic crushing grinding all-in-one in an embodiment of the present invention.
The invention provides a kind of full-automatic crushing grinding all-in-one, this full-automatic crushing grinding all-in-one can be assembled into the disintegrating machine 1 and grinder 2 integration that in prior art, provide as a whole, thereby make sample in machine provided by the invention, without by artificial, shifting, can complete fragmentation, grinding operation.
In an embodiment of the invention, full-automatic crushing grinding all-in-one includes disintegrating machine 1 and grinder 2, also includes induction system 3, and induction system 3 includes for delivery of the conveying device of sample and sample delivery pipe; Grinder 2 is connected with disintegrating machine 1; Disintegrating machine 1 includes crusher feed-inlet, and grinder 2 includes the grinder discharging opening, and conveying device includes two, and two conveying devices are arranged at respectively crusher feed-inlet and grinder discharging opening place.
Disintegrating machine 1 includes the disintegrating machine working chamber, in the disintegrating machine working chamber, is provided with the parts such as tup, can carry out crushing operation to the larger sample of granularity, makes the granularity of sample diminish.Grinder 2 includes the grinder working chamber, and grinder 2 is connected with disintegrating machine 1, refers to that specifically the grinder working chamber is communicated with by the sample delivery pipe be used to carrying out sample delivery with the disintegrating machine working chamber.
Disintegrating machine 1 and grinder 2 all have the charging aperture entered for sample and the discharging opening of exporting for sample, in the specific embodiment of the present invention, on the charging aperture of disintegrating machine 1 and discharging opening, be provided with automatic switch device, can realize automatically opening of crusher feed-inlet and disintegrating machine discharging opening or closure by automatic switch device.With reference to above-described embodiment, on grinder 2, also be provided with automatic switch device, concrete structure repeats no more.
In the present invention, in order to realize the automatic transport of sample, the present invention also provides induction system 3, and induction system 3 includes for delivery of the conveying device of sample and sample delivery pipe.The sample delivery pipe for example, for realizing the connection of sample between equipment (disintegrating machine 1, grinder 2 and tramp iron separator hereinafter).Conveying device is be used to realizing the conveying of the sample after to be processed and completion of processing.Conveying device includes two, and two conveying devices are arranged at respectively crusher feed-inlet and grinder discharging opening place.By said structure, design, sample to be processed enters into disintegrating machine 1(by conveying device and passes through crusher feed-inlet), sample enters into grinder 2 by the sample delivery pipe after fragmentation, sample after grinding is exported by conveying device, thereby make the entire mechanization operation that sample is broken, grind and carry, without artificial transfer tasks, reduced dramatically the workload of sample crushing grinding.
Particularly, conveying device includes conveyer belt, Measuring glass and manipulator, and Measuring glass can be positioned on conveyer belt, and manipulator is used for a side that shifts Measuring glass and be arranged at conveyer belt.Sample is positioned in Measuring glass, and Measuring glass includes a plurality of, is positioned over successively conveyer belt first-class to be processed.Conveyer belt externally for example, turns round under the driving of power set (stepper motor), the Measuring glass that takes up sample is taken to the crusher feed-inlet place of disintegrating machine 1, then by manipulator, Measuring glass is picked up, tilts, make material pour into to disintegrating machine 1, complete mechanized charging, increase work efficiency.
In order to make the present invention automatically to control, full-automatic crushing grinding all-in-one also includes the intelligent controlling device with Based Intelligent Control effect, and intelligent controlling device is connected with induction system 3, disintegrating machine 1 and grinder 2 signals.Intelligent controlling device has PLC(Programmable Logic Controller, programmable logic controller (PLC)) control panel, the PLC control panel has the function of logic, computing, can coordinate to control to all parts in full-automatic crushing grinding all-in-one.
In sample, there is sometimes scum, scum can affect the grinding operation of sample in follow-up grinding operation.Therefore, full-automatic crushing grinding all-in-one also includes the tramp iron separator for deironing, and disintegrating machine 1, tramp iron separator and grinder 2 connect successively.After the sample fragmentation, at first by tramp iron separator, carry out deironing, the sample after deironing purifies enters into grinder 2 again, can guarantee the grinding effect of sample.
In order to make the sample after grinding to carry out smoothly the compressing tablet operation, in the present embodiment, also include proportioning device, proportioning device is arranged between tramp iron separator and grinder 2.
Particularly, full-automatic crushing grinding all-in-one also includes clearing apparatus 4, and clearing apparatus 4 comprises air compressor machine and guide duct, and guide duct is connected with air compressor machine; Grinder 2 comprises the grinder working chamber, and disintegrating machine 1 comprises the disintegrating machine working chamber, and tramp iron separator comprises the tramp iron separator working chamber; Guide duct is communicated with grinder working chamber, disintegrating machine working chamber and tramp iron separator working chamber respectively.
Be provided with clearing apparatus 4, can after each parts completes one action, clean these parts, make all parts keep higher clean level, avoid material to pollute.
Because target of the present invention is the particulate species material, therefore, adopt pressure-air to clean, its cleaning efficiency is higher.
In order to provide support and to protect all parts in full-automatic crushing grinding all-in-one, the present invention also comprises frame 5, and grinder 2 and disintegrating machine 1 all are arranged in frame 5, and on vertical direction, grinder 2 is arranged at the downside of disintegrating machine 1.
Frame 5 adopts the steel frame, and it has higher structural strength.
In the above-described embodiments, in the present invention, be provided with intelligent controlling device, for intelligent controlling device is protected, the present invention also includes Electric Appliance Cabinet 6, and Electric Appliance Cabinet 6 is arranged on frame 5, and intelligent controlling device is arranged in Electric Appliance Cabinet 6.
Particularly, the outside of frame 5 also is provided with the panel beating baffle.In other embodiments, the outside of frame 5 can also arrange other sheet materials the parts in frame 5 are protected.
The concrete operations flow process of full-automatic crushing grinding all-in-one provided by the invention is:
One, course of action
Sample transportation
The actions such as all samples receive, the carrying of different inter processes, sample output complete by manipulator and lifting platform.
This equipment should possess slag specimen just broken, inhale iron, grind three large functions.Equipment will have the automatic cleaning function after completing sample processing, the cross pollution that may exist in each link of process to eliminate sample.
Just broken
Slag specimen is tentatively pulverized, obtained less particle; Inner automatic cleaning after sample processing.The maximum gauge of producing the sample particle is 20mm.
Grind
First broken rear sample is ground to obtain pulverized specimen.Equipment has the regrind function at least, more than grinding for the first time rear sample granularity 100 orders, more than grinding for the second time rear sample particle 200 orders.Grinding the grinding body material is tungsten carbide, and dischargeable capacity is not less than 100 milliliters; Milling time can arrange; After sample ground and finishes, equipment can clean automatically.
Inhale iron
Remove iron filings in sample.User's situation per sample arranges suction iron parameter (for example: magnetic field intensity, suction iron time).Inhale iron and finish rear automatic cleaning.The equipment supplier will provide and inhale sample (the not comprising iron filings) Maximum loss occurred in the iron process, inhales iron efficiency (namely after inhaling iron, the maximum residual volume of metallic iron).
The grinding chamber temperature is controlled
In grinding, using afterwards road temperature after pre-cool-drying is during 0~5 compressed air of spending passes into grinding chamber, reduces effectively rapidly grinding chamber and grinds alms bowl produces in process of lapping temperature rise with this.On the cooling-air pipeline, be provided with flow control valve; In grinding chamber bottom, a temperature inductor is installed, the user can monitor in real time by computer realization, and regulates and controls the grinding chamber operating temperature by flow and the time of controlling cooled compressed air.For preventing that cooled compressed air from entering grinding chamber and producing condensation, before cooled compressed air enters, first pass into a road hothouse temperature and pressure contracting air and carry out of short duration purging, to reduce the dew point of grinding chamber Air.
The monitoring of grinding chamber chassis height
The grinding chamber chassis needs frequent rise and fall to carry out the closed grinding chamber of switch in operation cycle, between them, be that 6 grades of tolerances closely cooperate, when the iron foam in slag is unclean clearly, just likely be stuck on purge passage and cause chassis not rise closing grinding chamber, grinding can not normally be carried out, and namely likely damages for a long time chassis and grinding chamber inner chamber.By a pair of quake-proof type correlation optoelectronic switch is installed below the cylinder of chassis, when the grinding chamber chassis can not rise to precalculated position, system can detect fault.
Automatically full-automatic crushing grinding all-in-one workflow:
Flow process one, crushing grinding flow process
For the material cup that takes up material, be sent to the wait station by conveyer belt;
Gripper of manipulator feeding cup also moves to shuffling position;
Manipulator inclination material cup is poured material into the disintegrating machine feeding mouth;
Disintegrating machine feeding mouth sealing, and carry out fragmentation, deironing, quantitatively, grind, clean, output.
Flow process two, material cup are carried flow process
Manipulator inclination material cup is poured material into the disintegrating machine feeding mouth;
Manipulator returns and will expect that cup puts back to crawl position;
Another is auxiliary with gripper of manipulator feeding cup, and this is assisted with manipulator will expect that cup is placed on the material cup platform on lifting platform, and material cup platform drops to assigned address;
Output will expect that with manipulator cup grabs grinder discharging opening below, unclamp the material cup and return.
Flow process three, dedusting flow process
Material after deironing enters proportioning device;
The disintegrating machine discharging/dedusting conversion stand is by air cylinder driven, and dust removing tube is linked into disintegrating machine discharging opening place;
The disintegrating machine compressed air is blown into, and carries out dedusting, after the dedusting operation completes, and the dust removing tube return-to-home position;
Material after grinding is fallen the material cup from discharging opening, and grinder discharging/dedusting conversion stand, by air cylinder driven, grinds dust removing tube and is linked into grinder discharging opening place, the grinder compressed air is blown into, carry out dedusting, after the dedusting operation completes, grinder dust removing tube return-to-home position.
These are only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.