CN103362004A - Three-dimensional magic dyeing printing process - Google Patents
Three-dimensional magic dyeing printing process Download PDFInfo
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- CN103362004A CN103362004A CN2012100948128A CN201210094812A CN103362004A CN 103362004 A CN103362004 A CN 103362004A CN 2012100948128 A CN2012100948128 A CN 2012100948128A CN 201210094812 A CN201210094812 A CN 201210094812A CN 103362004 A CN103362004 A CN 103362004A
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Abstract
The invention discloses a three-dimensional magic dyeing printing process and specifically relates to a process for printing a color design with a three-dimensional magic dyeing pattern on gray cloth of polyester microfiber flannel fabric. The process mainly comprises the steps of pretreatment of the gray cloth, napping, ironing, cutting, printing of a bottom surface, rolling printing of a fluff surface and the like. The bottom surface is printed, the pattern fluff color with stronger three-dimensional extent is formed by performing a burn-out process on fluff napped from the front surface, prints on the bottom surface can be perspective, then dehydration and drying are performed to form a finished product, and shaping is further performed. By implementing the technical scheme disclosed by the invention, as for the finished product obtained by a series of processes for treatment, as well as the printing of the bottom surface and the roller printing of the fluff surface, as the height of the fluff after burn-out can form stronger height difference according to the pre-designed pattern design, and the printed design on the bottom surface can be shown in a perspective manner, the printing three-dimensional extent of the polyester microfiber flannel fabric is greatly improved, the softness and comfort in hand feeling of flannel are effectively kept, the process of the product is simple, and the equipment is mature.
Description
Technical field
The present invention relates to a kind of textile printing technique, relate in particular to a kind of three-dimensional unreal dye transfer flower process for the dacron ultrafine fiber flannelette fabric, belong to technical field of textile printing.
Background technology
Along with the day by day raising of scientific and technological progress and people's residential level, people require day by day to promote to fabric and the decorative pattern of cloth cover furniture, and this has just proposed new technological break-through index to the printing and dyeing enterprise of this type of fabric.
In the selection of fabric, be easy to the requirements such as cleaning, softness, comfortable feel, the overriding concern selected of furniture outsourcing material especially, secondly the cost of fabric also is the emphasis that the furnitur manufacturer considers.Through numerous and diverse screening, the dacron ultrafine fiber flannelette fabric just becomes the wherein more outsourcing material of class application, for people have brought very comfortable sense of touch.
Why select superfine fibre to be because the fabric fiber number is superfine, greatly reduce the rigidity of silk, it is very soft to make fabric feeling, fiber finer also can increase the layer structure of silk, increase specific area and capillary effect, make the fibrous inside reverberation finer and smoother in surface distributed, make it to have the graceful gloss as the real silk, and have good moisture absorption loose moist.Make clothes with superfine fibre, comfortable, attractive in appearance, warming, ventilative, preferably drapability and richness are arranged, also be significantly improved aspect hydrophobic and the soil resistance, utilizing specific area greatly and soft characteristics can design that different institutional frameworks makes it to absorb more solar heat energy or faster lost body temperature plays effect cool in summer and warm in winter.
Superfine fibre is had many uses: with the fabric that it is done, after the senior arrangements such as sand washing, napping, the surface forms the outward appearance of the similar peach skin of one deck fine hair, and very bulk, soft, smooth.
At present in the field of textiles the dyeing and finishing processing method of frequent use mainly contain three kinds of jacquard weave, stamp and etchings.Wherein Jacquard Technique refers to that the pattern on the fabric is that the yarn with different colours is knitted when knitting, and it is distinct that the fabric that adopts this technique to make has the tissue boundary, not fugitive color, good air permeability, the advantage such as elegant in appearance, but its complex process, strong to device dependence, relate to and production efficiency low; And finished product hardness is higher, and soft comfortableness is difficult to meet nowadays the requirement to fabric.And printing technique refers to the concentrator that modulates is printed directly on the plant, and this technique colorant match is convenient, technique is simple, and stamp gets final product by baking and banking up with earth processing, but its color firmness is poor, and feel is also harder, the more important thing is the sophistication that has limited decalcomania.
Three-dimensional for the design that improves the furniture outsourcing flannelettes such as sofa, rely on the technology mode of traditional jacquard weave, stamp obviously can't satisfy this demand.For this reason, studying and be devoted to realize by roller technique (etching) printing and dyeing of stereo-flower type, is a major issue of required solution after fabric is selected.
Summary of the invention
Deficiency in view of above-mentioned prior art exists the objective of the invention is to propose the unreal dye transfer flower process of a kind of solid, solves the three-dimensional multi-color stamp problem on the sofa flannelette fabric.
Above-mentioned purpose of the present invention, to be achieved by the following technical programs: the unreal dye transfer flower process of a kind of solid, be used for printing colour image at the grey cloth of dacron ultrafine fiber flannelette fabric, described colour image is the stereo-flower type, it is characterized in that comprising step: I, grey cloth pre-treatment step: adopt to comprise that at least bleeding agent, emulsifying agent, cleaning agent and surfactant carry out high-temperature shaping after the pre-treatment to the grey cloth of dacron ultrafine fiber flannelette fabric; II, plucking are scalded and cut step: the grey cloth that adopts card pile-drawing machine that the step I is processed gained carries out single face and grabs the suede fluffing, the fine hair of pulling out is adopted again and scalds the method for cutting and carry out neat highly processing; III, bottom surface stamp step: roller dye transfer flower is carried out in the bottom surface of the relative villous surface of step II gained grey cloth, form a kind of design; IV, villous surface roller printing step: the colored roller of making concave-convex surface according to the default flower of another kind type, cover the etching slurry of alkalescence and scrape the etching slurry of roller surface except pit of deflorating at the flower roller coat, to possess the default etching slurry of type of spending by the mode of spending roller transfer again is transferred on the grey cloth villous surface of step III processing gained, the fine hair of corrosion grey cloth under 180～220 ℃ temperature environment, the fine hair of etching slurry and corrosion is removed in washing, form the three-dimensional unreal pattern that dyes of the positive a kind of etching flower type of same color lower fabric and saturating now bottom surface another kind of stamp flower type, finished product typing behind the dewatered drying.
Further, the design of the flower of roller dye transfer described in the step III is depth transition.
The speed of further, the etching slurry transfer printing of grey cloth in the step IV, fine hair corrosion is 12m～24m/ minute.
Further, default flower type is periodic patterns described in the step IV, and the girth of described colored roller is consistent with the Cycle Length of pattern.
The unreal dye transfer flower of a kind of solid flannelette, described flannelette is used for sofa, boudoir is made, and described flannelette is made by the unreal dye transfer flower process of solid claimed in claim 1.
The enforcement of the three-dimensional unreal dye transfer flower process of the present invention, its significantly outstanding effect be: through series of process process and bottom surface stamp, matte roller printing after the finished product of gained, because the height of fine hair forms comparatively strong difference in height by the design of in advance design behind the etching, and the pattern that has presented to perspectivity the bottom surface stamp, greatly improved the stamp third dimension degree of dacron ultrafine fiber flannelette fabric, the flexibility and the comfortable feel that have effectively kept flannelette itself, Product Process is simple, and equipment is ripe.
Description of drawings
Fig. 1 is the schematic flow sheet of the three-dimensional unreal dye transfer flower process of the present invention.
Fig. 2 is a product photo schematic diagram that utilizes the three-dimensional unreal dye transfer flower process of the present invention to make.
Fig. 3 is another product photo schematic diagram that utilizes the three-dimensional unreal dye transfer flower process of the present invention to make.
The specific embodiment
The present invention proposes the unreal dye transfer flower process of a kind of solid, break through the inflexible colored type effect of tradition stamp on flannelette fabric, and greatly improved the production efficiency of extraordinary flannelette stereo-flower type printing and dyeing.
As shown in Figure 1, be the schematic flow sheet of the three-dimensional unreal dye transfer flower of the present invention.From illustrate visible its processing step roughly be divided into pre-treatment, single face plucking scald cut, the steps such as bottom surface stamp, villous surface roller printing, dewatered drying moulding.Made finished product such as Fig. 2, shown in Figure 3, as seen for the flannelette product of monochrome printing and dyeing, because the fine hair at corresponding flower type place obviously shortens, therefore the colored type after the printing and dyeing presents transmission the design of bottom surface stamp.Thus so that product presents the three-dimensional illusion sense of stamp.
Below just come step by step to introduce in detail the process of its printing and dyeing manufacturing from the concrete technology of this flannelette printing, so that technical solution of the present invention is easier to understand, grasp.
The main object of technique of the present invention is the grey cloth of dacron ultrafine fiber flannelette fabric, at first needs it is carried out pre-treatment.Namely make under the impaired very little condition of grey cloth, removing all kinds of impurity on the fabric, making the base fabric become pure white, soft and the printing and dyeing semi-products of good wet performance are arranged.This step is the preparatory process that carries out dyeing and printing process, also becomes and scourings and bleaching.Normal employing comprises that at least bleeding agent, emulsifying agent, cleaning agent and surfactant carry out high-temperature shaping after the pre-treatment to the grey cloth of dacron ultrafine fiber flannelette fabric.
Then, the grey cloth after adopting card pile-drawing machine or other mechanical type plucking equipment to pre-treatment is grabbed the suede fluffing.According to design breadth and the plucking length of flannelette, repeat the grey cloth surface tanned through a plurality of card pile-drawing machines side by side and grab, make the fluffing of flannelette single face.Carry out again the boiling hot shearing process of high temperature, so that neat and direction is consistent on the height of naps of crawl.At this moment, grey cloth has possessed lily softness, comfortable feel characteristic.Be beneficial to the stereoscopic printing step of subsequent step.
Again next, be the key of stereoscopic printing of the present invention, i.e. front (villous surface) roller printing behind the stamp of bottom surface.1., according to default a kind of design, roller dye transfer flower is carried out in the bottom surface of the relative villous surface of flannelette, this step stamp is traditional handicraft, so it will not go into details.Only emphasis takes notice of that its stamp is in the bottom surface of flannelette.2., make the colored roller of concave-convex surface according to default flower type.Because default flower type is periodic patterns, thereby the girth of flower roller is consistent with the Cycle Length of pattern.Therefore the Graphics Design of colored roller is just substantially definite after default flower type is fixed.This flower roller is the again three-layer metal printing roller of outer chromium plating of copper-clad iron core, and forms required figure in its chrome-plated surface by erosion carving, can realize the controlled flexibly of pattern, decorative pattern sophistication by the regulation and control of order number.Wherein the colored type for phase concave in the flannelette is bowl configurations at the flower roller.3., dispose suitable etching slurry, herein, used etching slurry is the openpore etching slurry special take sheet alkali, DO-123, thickener and water as the raw material autogamy (namely front step printing pigment not being produced look sex etching slurry), before the slurry blowing, need carry out pH test paper colorimetric test, test result need so that the pH value reach 12 be judged to be with the top qualified.4. cover the etching slurry of alkalescence and scrape the etching slurry of roller surface except pit of deflorating at the flower roller coat, to possess the default etching slurry of type of spending by the mode of spending roller transfer again is transferred on the grey cloth of front step processing gained, the fine hair of corrosion grey cloth under 180～220 ℃ temperature environment, the fine hair of etching slurry and corrosion is removed in washing.Here grey cloth need experience the temperature control furnace chamber of a longer distance after the slurry transfer printing, and realizes slurry to the corrosion of fine hair in transmission course, and the transfer rate of flannelette in this step (being the speed of the transfer printing of etching slurry, fine hair corrosion) was for 12m～24m/ minute.After washing, namely form the fine hair pattern of the another kind of default flower type of tool at flannelette, owing to poor according to the height of naps of design, therefore formed the three-dimensional unreal pattern that dyes of the positive a kind of etching flower type of same color lower fabric and saturating now bottom surface another kind of stamp flower type.
Especially, for the etching slurry of allocating, the preferred temperature environment of above-mentioned corrosion fine hair is 190～200 ℃, and the transfer rate of flannelette is controlled at 16m/ minute and is advisable.
In addition, the design of above-mentioned bottom surface roller dye transfer flower is depth transition, can strengthen the colored type illusion that makes flannelette behind the stamp with this and feel.
At last, finish the semi-finished product grey cloth of printing and dyeing and process through traditional dewatered drying again, can the finished product typing.Prepared fabric has such as Fig. 2 or fantasy three-dimensional printing effect shown in Figure 3
As fully visible, through series of process process and bottom surface stamp, matte roller printing after the finished product of gained, because the height of fine hair forms comparatively strong difference in height by the design of in advance design behind the etching, and the pattern that has presented to perspectivity the bottom surface stamp, greatly improved the stamp third dimension degree of dacron ultrafine fiber flannelette fabric, effectively kept flexibility and the comfortable feel of flannelette itself, Product Process is simple, and equipment is ripe.
Claims (5)
1. the unreal dye transfer flower process of solid is used for printing colour image at the grey cloth of dacron ultrafine fiber flannelette fabric, and described colour image is the stereo-flower type, it is characterized in that comprising step:
I, grey cloth pre-treatment step: adopt to comprise that at least bleeding agent, emulsifying agent, cleaning agent and surfactant carry out high-temperature shaping after the pre-treatment to the grey cloth of dacron ultrafine fiber flannelette fabric;
II, plucking are scalded and cut step: the grey cloth that adopts card pile-drawing machine that the step I is processed gained carries out single face and grabs the suede fluffing, the fine hair of pulling out is adopted again and scalds the method for cutting and carry out neat highly processing;
III, bottom surface stamp step: roller dye transfer flower is carried out in the bottom surface of the relative villous surface of step II gained grey cloth, form a kind of design;
IV, villous surface roller printing step: the colored roller of making concave-convex surface according to the default flower of another kind type, cover the etching slurry of alkalescence and scrape the etching slurry of roller surface except pit of deflorating at the flower roller coat, to possess the default etching slurry of type of spending by the mode of spending roller transfer again is transferred on the grey cloth villous surface of step III processing gained, the fine hair of corrosion grey cloth under 180～220 ℃ temperature environment, the fine hair of etching slurry and corrosion is removed in washing, form the three-dimensional unreal pattern that dyes of the positive a kind of etching flower type of same color lower fabric and saturating now bottom surface another kind of stamp flower type, finished product typing behind the dewatered drying.
2. the unreal dye transfer flower process of a kind of solid according to claim 1 is characterized in that: the design of the flower of roller dye transfer described in the step III is depth transition.
3. the unreal dye transfer flower process of a kind of solid according to claim 1 is characterized in that: the speed of the etching slurry transfer printing of grey cloth in the step IV, fine hair corrosion is 12m～24m/ minute.
4. the unreal dye transfer flower process of a kind of solid according to claim 1 is characterized in that: default flower type is periodic patterns described in the step IV, and the girth of described colored roller is consistent with the Cycle Length of pattern.
5. flannelette is spent in the unreal dye transfer of solid, and described flannelette is used for sofa, boudoir is made, and it is characterized in that: described flannelette is made by the unreal dye transfer flower process of solid claimed in claim 1.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012100948128A CN103362004A (en) | 2012-03-31 | 2012-03-31 | Three-dimensional magic dyeing printing process |
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| CN2012100948128A CN103362004A (en) | 2012-03-31 | 2012-03-31 | Three-dimensional magic dyeing printing process |
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| CN103362004A true CN103362004A (en) | 2013-10-23 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103266509A (en) * | 2013-05-22 | 2013-08-28 | 海安县联发弘佳纺织有限公司 | Three-dimensional printing process |
| CN109722926A (en) * | 2018-12-26 | 2019-05-07 | 金华洁灵家居用品有限公司 | A kind of digital printing process of the snow Neil ground cushion with nature fade effect |
| CN112553918A (en) * | 2020-11-25 | 2021-03-26 | 滨州亚光家纺有限公司 | Production method of pure cotton burnt-out three-dimensional printed towel |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102312358A (en) * | 2010-07-07 | 2012-01-11 | 南通通远鑫纺织品有限公司 | Dacron bicolor geometric-fishscale burnt-out product dyeing and finishing technology |
| CN202283796U (en) * | 2011-10-28 | 2012-06-27 | 桐乡越顺经编有限公司 | Etched-out velvet fabric |
| CN202805777U (en) * | 2012-07-17 | 2013-03-20 | 常熟市启弘纺织实业有限公司 | Bicolor etched-out velvet |
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2012
- 2012-03-31 CN CN2012100948128A patent/CN103362004A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102312358A (en) * | 2010-07-07 | 2012-01-11 | 南通通远鑫纺织品有限公司 | Dacron bicolor geometric-fishscale burnt-out product dyeing and finishing technology |
| CN202283796U (en) * | 2011-10-28 | 2012-06-27 | 桐乡越顺经编有限公司 | Etched-out velvet fabric |
| CN202805777U (en) * | 2012-07-17 | 2013-03-20 | 常熟市启弘纺织实业有限公司 | Bicolor etched-out velvet |
Non-Patent Citations (1)
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| 熊友根: "单组分涤纶超细纤维经编织物烂花染色", 《印染》, no. 15, 1 August 2012 (2012-08-01), pages 24 - 26 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103266509A (en) * | 2013-05-22 | 2013-08-28 | 海安县联发弘佳纺织有限公司 | Three-dimensional printing process |
| CN109722926A (en) * | 2018-12-26 | 2019-05-07 | 金华洁灵家居用品有限公司 | A kind of digital printing process of the snow Neil ground cushion with nature fade effect |
| CN109722926B (en) * | 2018-12-26 | 2021-07-27 | 金华洁灵家居用品有限公司 | Digital printing process of chenille ground mat with natural gradual change effect |
| CN112553918A (en) * | 2020-11-25 | 2021-03-26 | 滨州亚光家纺有限公司 | Production method of pure cotton burnt-out three-dimensional printed towel |
| CN112553918B (en) * | 2020-11-25 | 2023-12-22 | 滨州亚光家纺有限公司 | Production method of pure cotton burnt-out three-dimensional printed towel |
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Application publication date: 20131023 |