CN103317235A - Universal serial bus (USB) laser automatic welding machine - Google Patents
Universal serial bus (USB) laser automatic welding machine Download PDFInfo
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- CN103317235A CN103317235A CN2013102019099A CN201310201909A CN103317235A CN 103317235 A CN103317235 A CN 103317235A CN 2013102019099 A CN2013102019099 A CN 2013102019099A CN 201310201909 A CN201310201909 A CN 201310201909A CN 103317235 A CN103317235 A CN 103317235A
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Abstract
The invention provides a USB laser automatic welding machine. The USB laser automatic welding machine comprises a working platform, a three-shaft adjusting welding mechanism, USB fixtures and a USB fixture driving device, wherein the three-shaft adjusting welding mechanism and the USB fixture driving device are fixed on the working platform, the USB fixtures are installed on the USB fixture driving device, each USB fixture comprises a substrate, a limiting plate, a USB pressing plate, a lead pressing plate, a bus pressing plate and a magnet, and the USB fixture driving device is composed of a driving device installation frame, a USB fixture sliding table, a USB fixture pushing module, a USB fixture positioning module and a USB fixture moving module. According to the USB laser automatic welding machine, USB connectors and leads are fixed on the USB fixtures, the USB fixtures are pushed to a welding position sequentially through the driving device, and welding of all positions of the USB connectors is finished through tin-free welding by the laser welding machine, so that the working efficiency is greatly improved, and the welding reliability is greatly improved; and meanwhile, by the aid of the automatic welding machine, tin welding is no longer used, so that the damage to worker health caused by long-time usage of welding tin is avoided.
Description
Technical field
The present invention relates to a kind of USB laser automatic welding machine.
Background technology
In the electronic product field, the demand of data wire is increasing, more efficient more reliable USB joint welding manner can improve formation efficiency and the reliability of data wire, the welding of existing USB joint, namely wire bonds to the USB joint, because lead-in wire is thinner, the welding position is narrow, also mainly rest in the hand solder welding, hand solder welds that not only welding efficiency and welding reliability are low, and uses for a long time scolding tin that people's health is had very major injury.
Summary of the invention
The technical problem that solves
For solving the problem that current USB welding efficiency is low, reliability is low, the present invention proposes a kind of USB laser automatic welding machine, possess the ability that improves welding efficiency and welding reliability, avoided simultaneously long-term use scolding tin welding to the harm of the person.
Technical scheme
Technical scheme of the present invention is:
Described a kind of USB laser automatic welding machine is characterized in that: comprise workbench, three axial adjustment welding mechanisms, USB anchor clamps and USB anchor clamps drive unit; Three axial adjustment welding mechanisms, USB anchor clamps drive unit are fixed on the workbench, and the USB anchor clamps are installed on the USB anchor clamps drive unit;
Described three axial adjustment welding mechanisms are divided into the upper end and adjust welding mechanism and lower end adjustment welding mechanism; The upper end is adjusted welding mechanism and is comprised of upper end three axis adjustment devices and upper end laser welding system, and upper end three axis adjustment devices can carry out all around, up and down three direction adjustment to upper end laser welding system; The lower end is adjusted welding mechanism and is comprised of lower end three axis adjustment devices and lower end laser welding system, and lower end three axis adjustment devices can carry out all around, up and down three direction adjustment to lower end laser welding system;
Described USB anchor clamps comprise substrate, limiting plate, USB pressing plate, lead-in wire pressing plate, bus pressing plate and magnet; Have the joint groove, limiting plate groove, spring and the cable clamping interface piece that adapt to the USB joint on the described substrate and place groove, the data wire groove that adapts to data wire, laser absorption hole, magnet placement groove; And also have USB pressing plate mounting blocks, lead-in wire pressing plate mounting blocks and bus pressing plate mounting blocks at substrate; USB pressing plate, lead-in wire pressing plate, bus pressing plate are installed on the substrate by each self-corresponding mounting blocks respectively, and USB pressing plate, lead-in wire pressing plate, bus pressing plate can rotate around each self-corresponding installation shaft, and fix by the magnet adsorption that is installed in the magnet placement groove; Spring and cable clamping interface piece are placed in the groove and are placed with successively spring confinement plate, spring and cable clamping interface piece, and cable clamping interface piece top is by being installed in the limiting plate constraint in the limiting plate groove; Be fixed with slide block at the substrate end, be used for the USB anchor clamps are installed in USB anchor clamps drive unit;
Described USB anchor clamps drive unit is comprised of drive unit installing rack, USB anchor clamps slide unit, USB anchor clamps pushing module, USB anchor clamps locating module, USB anchor clamps shift module; The substrate of USB anchor clamps is installed on the USB anchor clamps slide unit, and can slide along USB anchor clamps slide unit; USB anchor clamps pushing module comprises the propelling movement cylinder, drives connecting plate, pushes piece, torque spring; Drive connecting plate and be connected with the propelling movement cylinder, push piece and be connected with the driving connecting plate by torque spring, the propelling movement piece promotes the USB anchor clamps and slides along USB anchor clamps slide unit; USB anchor clamps shift module is comprised of welding displacement gripper shoe, drive motors, and drive motors drives control welding displacement gripper shoe and moves horizontally; USB anchor clamps locating module is comprised of positioning cylinder, U-shaped locating piece; Positioning cylinder drives U-shaped locating piece and moves up and down, and U-shaped locating piece can be fixing with the constraint of welding displacement gripper shoe with the USB anchor clamps that are pushed to the location station, and the USB anchor clamps can be moved with welding displacement gripper shoe.
Described a kind of USB laser automatic welding machine is characterized in that: it is identical with the structure of lower end adjustment welding mechanism that welding mechanism is adjusted in the upper end; Adjust welding mechanism and formed by three axis adjustment devices and laser welding system, three axis adjustment devices by base plate, right-left adjusting device, front-rear adjusting device and up and down adjusting device form; Right-left adjusting device by about to adjusting seat, about to adjust handwheel and about form to leading screw, about be installed on the base plate to adjusting seat, about to adjust handwheel and about link to each other to leading screw, about to about the leading screw drive to adjusting seat move left and right on base plate; Front-rear adjusting device is comprised of to leading screw to adjusting handwheel and front and back to adjusting seat, front and back front and back, before and after be installed in to adjusting seat about on adjusting seat, before and after link to each other to leading screw with front and back to adjusting handwheel, before and after front and back drive to leading screw to adjusting seat about move before and after on the adjusting seat; Up and down adjusting device by connecting plate, up and down adjust handwheel and up and down leading screw form, before and after connecting plate is installed on adjusting seat, adjust up and down handwheel and up and down leading screw link to each other, leading screw drive connecting plate moves up and down to adjusting seat in front and back up and down; Laser welding system is fixed on the connecting plate.
Beneficial effect
The present invention is by being fixed to USB joint and lead-in wire on the USB anchor clamps in advance, and the USB anchor clamps are placed on the bonding machine, by drive unit the USB anchor clamps are pushed to the welding position successively, by laser-beam welding machine without tin welding, finish the welding of all positions of USB joint, operating efficiency just improves greatly like this, and the welding reliability also strengthens greatly, simultaneously this invention does not re-use tin welding, has avoided long-term use scolding tin tin to the harm of workman's health.
Description of drawings
Fig. 1: bonding machine overall structure schematic diagram
Fig. 2: guiding mechanism structure chart
Fig. 3: USB fixture substrate structure chart
Fig. 4: USB clamp structure figure
Fig. 5: welding drive unit figure
1. frame, 2. workbench, 3. upper end three axis adjustment devices, 4. upper end laser welding system, 5.USB fixture, 6. slide unit, 7.USB fixture drive unit, 8. lower end laser welding system, 9. lower end three axis adjustment devices, 10. slip boss, 11. adapt to the joint groove of USB joint, 12. limiting plate groove, 13.USB pressing plate mounting blocks, 14. lead-in wire brace table, 15. laser is taken in hole, 16. lead-in wire pressing plate mounting blocks, 17. bus pressing plate mounting blocks, 18. adapt to the data wire groove of data wire, 19. slide block mounting screw hole, 20. magnet is placed groove, 21. cushion block groove, 22. block fixing screw hole, 23. spring and cable clamping interface piece are placed groove, 30. connecting plate, 31. base plate, 32.X to adjusting seat, 33.X to screw mandrel, 34.X to adjusting handwheel, 35.Y to adjusting seat, 36.Y to leading screw, 37.Y to adjusting handwheel, 38.Z to leading screw, 39.Z to adjusting handwheel, 51. substrate, 52. limiting plate, 53. cable clamping interface piece, 54.USB pressing plate, 55. lead-in wire pressing plate, 56. bus pressing plate, 57. top shoe, 58. sliding block, 59. magnet, 60. block, 61. cushion block, 70. torque spring, 71. propelling movement cylinder, 72. driving connecting plate, 73. welding displacement gripper shoe, 74. propelling movement piece, 75. positioning cylinder, 76.U type locating piece, 77. leading screw, 78. nut seat, 79. drive motors, 80. cylinder block, 81. supporting seat, 82. shaft coupling, 83. encoder.
The specific embodiment
Below in conjunction with specific embodiment the present invention is described:
As shown in Figure 1, the USB laser automatic welding machine in the present embodiment comprises workbench 2, three axial adjustment welding mechanisms, USB anchor clamps 5 and USB anchor clamps drive unit 7.Workbench 2 is installed on the outside frame 1, and three axial adjustment welding mechanisms and USB anchor clamps drive unit 7 are fixed on the workbench, and the USB anchor clamps are installed on the USB anchor clamps drive unit.
Described three axial adjustment welding mechanisms are divided into the upper end and adjust welding mechanism and lower end adjustment welding mechanism; The upper end is adjusted welding mechanism and is made of (X-direction), front and back (Y-direction), up and down (Z-direction) three direction adjustment about upper end three axis adjustment devices can carry out upper end laser welding system upper end three axis adjustment devices 3 and upper end laser welding system 4; The lower end is adjusted welding mechanism and is comprised of lower end three axis adjustment devices 9 and lower end laser welding system 8, about lower end three axis adjustment devices can carry out lower end laser welding system, front and back, up and down three direction adjustment.
It is identical with the structure of lower end adjustment welding mechanism that welding mechanism is adjusted in the upper end, with reference to accompanying drawing 2, adjusting welding mechanism is comprised of three axis adjustment devices and laser welding system, three axis adjustment device major functions are in the locus of the whole laser weld 4 of the initial step of rigging up and debugging, are comprised of base plate 31, X-direction adjusting device, Y-direction adjusting device and Z-direction adjusting device; The X-direction adjusting device adjusts handwheel 34 by X-direction adjusting seat 32, X-direction and X-direction leading screw 33 forms, the X-direction adjusting seat is installed on the base plate, X-direction is adjusted handwheel and is linked to each other with the X-direction leading screw, adjusts handwheel by the rotation X-direction and makes the X-direction leading screw drive X-direction adjusting seat move left and right on base plate; The Y-direction adjusting device adjusts handwheel 37 by Y-direction adjusting seat 35, Y-direction and Y-direction leading screw 36 forms, the Y-direction adjusting seat is installed on the X-direction adjusting seat, Y-direction is adjusted handwheel and is linked to each other with the Y-direction leading screw, adjusts handwheel by the rotation Y-direction and makes Y-direction leading screw drive Y-direction adjusting seat front and back on the X-direction adjusting seat mobile; The Z-direction adjusting device adjusts handwheel 39 by connecting plate 30, Z-direction and Z-direction leading screw 38 forms, connecting plate is installed on the Y-direction adjusting seat, Z-direction is adjusted handwheel and is linked to each other with the Z-direction leading screw, adjusts handwheel by the rotation Z-direction Z-direction leading screw drive connecting plate is moved up and down in the Y-direction adjusting seat.Laser welding system is fixed on the connecting plate, before welding, adjusts handwheel 34 by X-direction, and Y-direction is adjusted trailing wheel 37, and the locus of laser welding system is adjusted in the cooperation of Z-direction adjustment handwheel 39.
The major function of described USB anchor clamps is that USB joint and lead-in wire to be welded are fixed.The USB anchor clamps comprise substrate 51, limiting plate 52, USB pressing plate 54, lead-in wire pressing plate 55, bus pressing plate 56 and magnet 59.With reference to accompanying drawing 3 and accompanying drawing 4, have the joint groove 11, limiting plate groove 12, spring and the cable clamping interface piece that adapt to the USB joint on the substrate and place groove 23, the data wire groove 18 that adapts to data wire, laser absorption hole 15, magnet placement groove 20; And also have USB pressing plate mounting blocks 13, lead-in wire pressing plate mounting blocks 16, bus pressing plate mounting blocks 17 and three lead-in wire brace tables 14 at substrate; USB pressing plate, lead-in wire pressing plate, bus pressing plate are installed on the substrate by each self-corresponding mounting blocks respectively, and USB pressing plate, lead-in wire pressing plate, bus pressing plate can rotate around each self-corresponding installation shaft, and fix by the magnet adsorptions that are installed in the magnet placement groove 20.On the USB pressing plate 54 cable clamping interface is arranged, lead-in wire pressing plate 55 live conductor boss.Spring and cable clamping interface piece are placed in the groove and are placed with successively spring confinement plate, spring and cable clamping interface piece 53, cable clamping interface piece top is by being installed in the limiting plate constraint in the limiting plate groove, and the Main Function of limiting plate 52 is that restriction cable clamping interface piece 53 is ejected by the bottom spring.Also have block 60 and cushion block 61 on the substrate 51, substrate 51 ends have top shoe 57 and sliding block 58, and top shoe and fast being used for of gliding are installed in USB anchor clamps drive unit with the USB anchor clamps.
Before welding, open USB pressing plate 54, lead-in wire pressing plate 55, bus pressing plate 56, and pull out cushion block 61, with three three cable clamping interfaces putting into the cable clamping interface piece corresponding to lead-in wire in data wire lower end to be welded, subsequently USB is put into USB joint groove, cover USB pressing plate 54, USB pressing plate 54 compresses through magnet 59 magneticactions, cable clamping interface piece 53 is moved down by downforce, and three lead-in wires fully contact with the USB pad under the support of lead-in wire brace table 14.Cushion block 61 is turned back to, the lead-in wire that data wire is remaining is put into USB pressing plate 54 cable clamping interfaces, build lead-in wire pressing plate 55 lead-in wire is fully contacted with the USB pad, build subsequently bus pressing plate 56 and prevent that data wire is offset in welding process, finish the clamping process of workpiece.
As shown in Figure 5, described USB anchor clamps drive unit 7 major functions are USB anchor clamps 5 to be pushed move to the welding position, and by relatively moving to assist to finish the welding of a plurality of points of USB connector.Described USB anchor clamps drive unit is comprised of drive unit installing rack, USB anchor clamps slide unit 6, USB anchor clamps pushing module, USB anchor clamps locating module, USB anchor clamps shift module.The substrate of USB anchor clamps is installed on the USB anchor clamps slide unit, and can slide along USB anchor clamps slide unit.USB anchor clamps pushing module comprises propelling movement cylinder 71, drives connecting plate 72, pushes piece 74, torque spring 70; Drive connecting plate and be connected with the propelling movement cylinder, propelling movement cylinder 71 drives driving connecting plates 72 and does front-rear reciprocation movement, pushes piece and is connected with the driving connecting plate by torque spring, and the propelling movement piece can promote the USB anchor clamps and slide along USB anchor clamps slide unit.USB anchor clamps shift module is comprised of welding displacement gripper shoe 73, drive motors 79, drive motors 79 by with the control that realizes being connected of being connected with feed screw nut of leading screw 77 welding displacement gripper shoe 73 is moved horizontally.USB anchor clamps locating module is comprised of positioning cylinder 75, U-shaped locating piece 76; Positioning cylinder drives U-shaped locating piece and pumps, and U-shaped locating piece can be fixing with the constraint of welding displacement gripper shoe with the USB anchor clamps that are pushed to the location station, and the USB anchor clamps can be moved with welding displacement gripper shoe.
Clamping is remained to push cylinder 71 work after the USB anchor clamps 5 of welding data line are placed into the tram of USB anchor clamps slide unit 6, USB anchor clamps 5 are pushed to forward the location station; U-shaped locating piece 76 rises subsequently, fixedly USB anchor clamps 5 and the relative position that welds displacement gripper shoe 73; Behind the end-of-job of location, drive motors 79 work, to weld displacement gripper shoe 73 and move to first welding position, upper end laser welding system 4 and lower end laser welding system 8 work, finish the welding of USB back side article one lead-in wire and the welding of the positive lead-in wire of USB, then drive motors will weld gripper shoe 73 and move to second welding position, lower end laser welding system 8 work, finish the welding of USB back side second lead-in wire, then weld gripper shoe 73 and moved to the 3rd welding position, the welding of the 3rd lead-in wire in the USB back side is finished in lower laser welding system 8 work.After four wire bonds are complete, welding displacement gripper shoe 73 is got back to original position, the location that U-shaped locating piece 76 is removed USB anchor clamps 5, push cylinder 71 work, the USB anchor clamps 5 of finishing welding are pushed to next station, USB anchor clamps 5 are taken off from USB anchor clamps slide unit 6, and the usb data line that will weld simultaneously takes off from USB anchor clamps 5, finishes whole welding process.
Claims (2)
1. a USB laser automatic welding machine is characterized in that: comprise workbench, three axial adjustment welding mechanisms, USB anchor clamps and USB anchor clamps drive unit; Three axial adjustment welding mechanisms, USB anchor clamps drive unit are fixed on the workbench, and the USB anchor clamps are installed on the USB anchor clamps drive unit;
Described three axial adjustment welding mechanisms are divided into the upper end and adjust welding mechanism and lower end adjustment welding mechanism; The upper end is adjusted welding mechanism and is comprised of upper end three axis adjustment devices and upper end laser welding system, and upper end three axis adjustment devices can carry out all around, up and down three direction adjustment to upper end laser welding system; The lower end is adjusted welding mechanism and is comprised of lower end three axis adjustment devices and lower end laser welding system, and lower end three axis adjustment devices can carry out all around, up and down three direction adjustment to lower end laser welding system;
Described USB anchor clamps comprise substrate, limiting plate, USB pressing plate, lead-in wire pressing plate, bus pressing plate and magnet; Have the joint groove, limiting plate groove, spring and the cable clamping interface piece that adapt to the USB joint on the described substrate and place groove, the data wire groove that adapts to data wire, laser absorption hole, magnet placement groove; And also have USB pressing plate mounting blocks, lead-in wire pressing plate mounting blocks and bus pressing plate mounting blocks at substrate; USB pressing plate, lead-in wire pressing plate, bus pressing plate are installed on the substrate by each self-corresponding mounting blocks respectively, and USB pressing plate, lead-in wire pressing plate, bus pressing plate can rotate around each self-corresponding installation shaft, and fix by the magnet adsorption that is installed in the magnet placement groove; Spring and cable clamping interface piece are placed in the groove and are placed with successively spring confinement plate, spring and cable clamping interface piece, and cable clamping interface piece top is by being installed in the limiting plate constraint in the limiting plate groove; Be fixed with slide block at the substrate end, be used for the USB anchor clamps are installed in USB anchor clamps drive unit;
Described USB anchor clamps drive unit is comprised of drive unit installing rack, USB anchor clamps slide unit, USB anchor clamps pushing module, USB anchor clamps locating module, USB anchor clamps shift module; The substrate of USB anchor clamps is installed on the USB anchor clamps slide unit, and can slide along USB anchor clamps slide unit; USB anchor clamps pushing module comprises the propelling movement cylinder, drives connecting plate, pushes piece, torque spring; Drive connecting plate and be connected with the propelling movement cylinder, push piece and be connected with the driving connecting plate by torque spring, the propelling movement piece promotes the USB anchor clamps and slides along USB anchor clamps slide unit; USB anchor clamps shift module is comprised of welding displacement gripper shoe, drive motors, and drive motors drives control welding displacement gripper shoe and moves horizontally; USB anchor clamps locating module is comprised of positioning cylinder, U-shaped locating piece; Positioning cylinder drives U-shaped locating piece and moves up and down, and U-shaped locating piece can be fixing with the constraint of welding displacement gripper shoe with the USB anchor clamps that are pushed to the location station, and the USB anchor clamps can be moved with welding displacement gripper shoe.
2. described a kind of USB laser automatic welding machine according to claim 1, it is characterized in that: it is identical with the structure of lower end adjustment welding mechanism that welding mechanism is adjusted in the upper end; Adjust welding mechanism and formed by three axis adjustment devices and laser welding system, three axis adjustment devices by base plate, right-left adjusting device, front-rear adjusting device and up and down adjusting device form; Right-left adjusting device by about to adjusting seat, about to adjust handwheel and about form to leading screw, about be installed on the base plate to adjusting seat, about to adjust handwheel and about link to each other to leading screw, about to about the leading screw drive to adjusting seat move left and right on base plate; Front-rear adjusting device is comprised of to leading screw to adjusting handwheel and front and back to adjusting seat, front and back front and back, before and after be installed in to adjusting seat about on adjusting seat, before and after link to each other to leading screw with front and back to adjusting handwheel, before and after front and back drive to leading screw to adjusting seat about move before and after on the adjusting seat; Up and down adjusting device by connecting plate, up and down adjust handwheel and up and down leading screw form, before and after connecting plate is installed on adjusting seat, adjust up and down handwheel and up and down leading screw link to each other, leading screw drive connecting plate moves up and down to adjusting seat in front and back up and down; Laser welding system is fixed on the connecting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310201909.9A CN103317235B (en) | 2013-05-27 | 2013-05-27 | Universal serial bus (USB) laser automatic welding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310201909.9A CN103317235B (en) | 2013-05-27 | 2013-05-27 | Universal serial bus (USB) laser automatic welding machine |
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| CN103317235A true CN103317235A (en) | 2013-09-25 |
| CN103317235B CN103317235B (en) | 2015-07-08 |
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| CN201310201909.9A Expired - Fee Related CN103317235B (en) | 2013-05-27 | 2013-05-27 | Universal serial bus (USB) laser automatic welding machine |
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Cited By (9)
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| CN104134922A (en) * | 2014-08-25 | 2014-11-05 | 吴中区横泾博尔机械厂 | Fully-automatic welding die for braided wire and adaptor |
| CN104158059A (en) * | 2014-08-22 | 2014-11-19 | 苏州昌飞自动化设备厂 | Station clamping installation mold of double-lug flat cable copper joint assembling machine |
| CN107959207A (en) * | 2017-11-20 | 2018-04-24 | 镇江华京通讯科技有限公司 | A kind of welding special purpose device of radio frequency (RF) coaxial connector |
| CN108465957A (en) * | 2018-03-30 | 2018-08-31 | 王福连 | A kind of welding equipment |
| CN108941906A (en) * | 2018-08-14 | 2018-12-07 | 武汉松盛光电科技有限公司 | A kind of multifunction laser Soldering machine |
| CN109842062A (en) * | 2019-01-30 | 2019-06-04 | 湖北三江航天红峰控制有限公司 | A kind of Table top type laser wire stripping equipment |
| CN111774787A (en) * | 2020-06-15 | 2020-10-16 | 安徽盛美金属科技有限公司 | Welding tool for front lower structural rod of automobile |
| CN111843314A (en) * | 2020-08-11 | 2020-10-30 | 东莞市丸红电子有限公司 | USB joint welding device |
| CN113478047A (en) * | 2021-06-29 | 2021-10-08 | 浙江优亿医疗器械股份有限公司 | Semi-automatic welding jig and welding method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111774787A (en) * | 2020-06-15 | 2020-10-16 | 安徽盛美金属科技有限公司 | Welding tool for front lower structural rod of automobile |
| CN111774787B (en) * | 2020-06-15 | 2022-09-23 | 安徽盛美金属科技有限公司 | Welding tool for front lower structural rod of automobile |
| CN111843314A (en) * | 2020-08-11 | 2020-10-30 | 东莞市丸红电子有限公司 | USB joint welding device |
| CN113478047A (en) * | 2021-06-29 | 2021-10-08 | 浙江优亿医疗器械股份有限公司 | Semi-automatic welding jig and welding method |
| CN113478047B (en) * | 2021-06-29 | 2022-12-13 | 浙江优亿医疗器械股份有限公司 | Semi-automatic welding jig and welding method |
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| CN103317235B (en) | 2015-07-08 |
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