Summary of the invention
In view of the above problems, the object of the present invention is to provide a kind of seamless ball curtain, this seamless ball curtain has good image effect.Of the present invention theing contents are as follows:
A kind of seamless ball curtain comprises seamless spherical shell and imaging layer, and described seamless spherical shell has opening, and described imaging layer is attached to seamless spherical shell surface, and described seamless spherical shell is made by the resin compound spraying.
Described resin compound is the unsaturated polyester system, comprises unsaturated polyester, unsaturated monomer, first hardening agent and promoter;
Described first hardening agent is hyperis, cyclohexanone peroxide, methyl ethyl ketone peroxide or benzoyl peroxide;
Described promoter is naphthenic acid, cobalt iso-octoate or tertiary amine.Promoter can fast reaction speed, and addition is adjusted according to solidifying required time.
Described unsaturated polyester is the polycondensation product of unsaturated dicarboxylic acid and polyvalent alcohol, and this moment, described unsaturated monomer was described unsaturated dicarboxylic acid; Perhaps, described unsaturated polyester is one or more the reaction product in unsatured epoxy resin and dicarboxylic acids, the acrylic or methacrylic acid, and this moment, described unsaturated monomer was described unsatured epoxy resin.
Described resin compound is epoxy-resin systems, comprises epoxy resin and second hardening agent;
Described second hardening agent is selected from fatty amine, cycloaliphatic amines, aromatic amine and their modifier, can also be organic acid anhydride class or organic hydrazides.
Described epoxy resin is the monobasic of bisphenol A type epoxy resin, bisphenol f type epoxy resin, bisphenol-A epoxy resin, A Hydrogenated Bisphenol A F type epoxy resin, glycidyl ester type epoxy resin and fatty alcohol or in the polynary glycidol ether one or more.
Described resin compound is the urethane resin system, comprises A component and B component, and described A component is isocyanates, and described B component is polyvalent alcohol or polyamine.
Described isocyanates can be aromatic isocyanate, alicyclic isocyanate, aliphatic isocyanates and modified product thereof or its potpourri;
Described polyvalent alcohol is polyether glycol or polyester polyol;
Described polyamine is fatty amine, cycloaliphatic amines or aromatic amine.
Described unsaturated polyester system also comprises ultraviolet absorber.
Described epoxy-resin systems also comprises defoamer and ultraviolet absorber.
The projection ball's curtain that uses spraying method of the present invention to obtain has following advantage: 1, the surfaces externally and internally of seamless spherical shell is very smooth, does not need to carry out grinding process; 2, the transparency of seamless spherical shell is good, quality is good, qualification rate high (more than 95%); 3, mould can be done very thinly, the demoulding easily; 4, the resin film curing rate is fast, has improved production efficiency widely; 5, the imaging layer that other spray gets on seamless spherical shell is even, can not produce flaws such as current mark, the whole drop shadow effect of improving.In addition, can stop ultraviolet aging action effectively.
Embodiment
Below, further specify content of the present invention with embodiment, but protection scope of the present invention is not limited in embodiment.Variation and the modification of other that those skilled in the art is made under the situation that does not deviate from the present invention spirit and protection domain still are included within the protection domain of the present invention.
Embodiment 1:
Pre-treatment: at first, make a whole spherical bladders, smear #8 wax equably with clean cotton on all outer surfaces of bladders, the number of times of waxing is generally smeared twice according to the size of bladders and the effect adjustment of smearing.
Preparation resin compound: get the adjacent benzene type of 1000 weight portions unsaturated polyester resin, add the promoter (cobalt iso-octoate) of 1 weight portion and the hardening agent (cyclohexanone peroxide) of 1 weight portion earlier, stir.
Promoter also can be selected cobalt naphthenate or tertiary amine for use, and hardening agent also can be selected hyperis, benzoyl peroxide or methyl ethyl ketone peroxide etc. for use.
Add ultraviolet absorber 5 weight portions, to delay the xanthochromia speed of resin system.
The ratio of above-mentioned each component changes and can change according to seasonal variations or room temperature, also can adjust the ratio of each component according to the requirement of curing rate.
The spraying operation: the equatorial direction along bladders sprays the above-mentioned resin compound for preparing equably earlier, spray equably one time perpendicular to equatorial direction then, make the outside surface of whole bladders cover one deck resin compound equably (about the direction of spray ball, the operator can adjust voluntarily, as long as can reach the requirement that the resin compound of spraying is evenly distributed).After the resin of last spraying solidifies fully, repeat the spraying operation again, so for several times, reach weight or the thickness of expection until the resin of spraying.
Mounting flange: 1, the bladders with the ball mouth place of spherical shell cuts, and makes a fiberglass stiffening ring close with the ball mouth diameter of spherical shell, stiffening ring is installed to the ball mouth inner face of spherical shell with above-mentioned resin compound.2, do a fiberglass flange with the flange mould, outside surface can be used the black gel coat.3, with adjacent benzene type unsaturated polyester resin, promoter (cobalt iso-octoate) and talcum powder modulating mixture, add an amount of hardening agent (cyclohexanone peroxide) at last, be filled in the inboard of fiberglass ring flange after stirring rapidly, be put into the ball mouth in the flange exactly then, lightly spherical shell is down pressed, made unnecessary potpourri overflow.After the potpourri of ball mouth parched fully, the potpourri that the ball mouth is unnecessary was removed, and polishes smooth.
Stripping operation a: crack is pried open from spherical shell in the bladders edge with thin blade; Fill at leisure in the crack with Steel Ruler, make to produce a space between bladders and the spherical shell, in the position at Steel Ruler place bladders is cut an openning with cutting machine; Steel Ruler is released carefully, get other local repetitive operations repeatedly, until bladders is cut into multi-disc.The bladders of chopping is pulled out in spherical shell carefully, and the surfaces externally and internally of spherical shell is rinsed well and wiped clean.If inside surface has significantly cut, can use #360 respectively, cut is got rid of in the sand papering of #600.
Also can remove halation by the following method in case of necessity: will make lac varnish (volume ratio of thinning agent and mute lac varnish is 1: 3) accent mute evenly with thinning agent, spray mute lac varnish with clean spray gun equably at the inside surface of spherical shell, after dispersing Deng coating cloud, be put on the testing jig and test, if also have halation phenomenon, continue in that the mute lac varnish of place spray of halation is arranged, until eliminating halation fully.
Spraying imaging layer: obtain potpourri with light varnish conditioning function powder, proportioning is 1 gram function powder (granularity is about 1 micron titania powder): 6 milliliters of light varnish, with mulser the potpourri emulsify at a high speed was sheared about 5 minutes, with the complete wiped clean of the outside surface of spherical shell, the potpourri of described emulsify at a high speed is sprayed to equably the outside surface of spherical shell with dust removing cloth with spray gun; After the surface done substantially, spray contained the aforementioned potpourri of function powder again.The spraying number of times depends on the size of spherical shell and the weight of spraying the function powder; After the outer surface drying, spherical shell is put on the testing jig tests, if also have the phenomenon of light leak, also will continue to spray the function powder, until imaging evenly and do not have light leakage phenomena fully, obtain seamless ball curtain.
Embodiment 2:
Pre-treating method is with embodiment 1.
Preparation epoxy resin composition A:
Liquid bisphenol A type epoxy resin 400 weight portions;
Liquid bisphenol f type epoxy resin 250 weight portions;
1,4 butanediol diglycidyl ether, 50 weight portions;
Fully mix and obtain resin compound A.
Preparation curing agent mixture B:
M-xylene diamine 100 weight portions;
Triethylene tetramine 20 weight portions;
Polyetheramine 60 weight portions;
Fully mix and obtain curing agent mixture B.
Get 700 parts by weight resin potpourri A, add the curing agent mixture B of 300 weight portions, add the defoamer of 20 weight portions again, stir.
In above-mentioned system, add ultraviolet absorber 5 weight portions, obtain target mixture, to delay the xanthochromia speed of resin system.
The spraying operation: method of operating is identical with embodiment 1, different is, need ball is heated down at 55~65 ℃ after the target mixture of bladders spraying present embodiment, be heating and curing etc. repeating the spraying operation after the target mixture curing again, delivering to then under the aforementioned temperature scope.Like this repeated multiple times reaches weight or the thickness of expection until the resin of spraying.
Stripping operation is identical with embodiment 1 with the operation of spraying imaging layer.
Embodiment 3:
Method of operating is identical with embodiment 1, and the prescription difference of the resin compound of the preparation that difference is is as follows:
Unsaturated polyester 1000 weight portions;
Ultraviolet absorber 3 weight portions;
Promoter 2 weight portions;
Hardening agent 2 weight portions.
Annotate: the addition of hardening agent and promoter determines the curing rate of resin.Add 2 weight portion hardening agent and promoter, the operating environment that suitable temperature is lower (be lower than room temperature, be higher than 10 degrees centigrade).
Embodiment 4:
Method of operating is identical with embodiment 2, and different is the prescription difference of the resin compound of preparation, as follows:
Epoxy resin composition:
Liquid bisphenol A type epoxy resin 500 weight portions;
Bisphenol-A epoxy resin 240 weight portions;
Butyl glycidyl ether 60 weight portions.
Curing agent mixture:
Cyclohexanediamine 100 weight portions;
Diethylenetriamine 30 weight portions;
Polyetheramine 70 weight portions;
Ultraviolet absorber 3 weight portions.
Embodiment 5:
Method of operating is identical with embodiment 1, and the prescription difference of the resin compound of the preparation that difference is is as follows:
Unsaturated polyester 1000 weight portions;
Ultraviolet absorber 4 weight portions;
Promoter 1.5 weight portions;
Hardening agent 1.5 weight portions;
Annotate: the amount of hardening agent and promoter, the curing rate of decision resin.The hardening agent and the promoter that add 1.5 weight portions, the operating environment of suitable room temperature.
Embodiment 6:
Method of operating is identical with embodiment 2, and the prescription difference of the resin compound of the preparation that difference is is as follows:
Epoxy resin composition:
Bisphenol f type epoxy resin 550 weight portions;
Bisphenol-A epoxy resin 100 weight portions;
1,6 hexanediol diglycidyl ether, 50 weight portions;
Curing agent mixture:
Isophorone diamine 100 weight portions;
Methylpent diamines 80 weight portions;
Polyetheramine 70 weight portions;
Ultraviolet absorber 4 weight portions;
Embodiment 7:
Method of operating is identical with embodiment 2, and the prescription difference of the resin compound of the preparation that difference is is as follows:
Polyether glycol 200 weight portions;
Polyester polyol 300 weight portions;
Modification alicyclic isocyanate 500 weight portions
Ultraviolet absorber 3.5 weight portions;
The evaluation that is coated with rete of the seamless ball curtain (projection ball) that embodiment 1,3 and 5 obtains is as follows:
Embodiment 1 medium ultraviolet absorbing agent weight portion is 5, because ultraviolet absorber is originally as pale yellow powder, if addition is crossed the color that senior general influences resin compound.This addition (5 weight portion) can guarantee the ball curtain in the aging speed control in early stage (in 2 years) 3% to 5%, and the speed aging in the later stage can slow down gradually.The weight portion of promoter and hardening agent all is 1, and the curing rate of resin compound is slow at normal temperatures, estimates just can solidify in 20 minutes.Better at hot (the perhaps higher operating environment of the temperature) operating effect in summer of weather so should fill a prescription.Projection ball's material that this prescription is made is more transparent.Anti-strike capability preferably: 4~7Nm/m2 is arranged, stronger tensile strength/Mpa:10~20 are arranged, relatively poor bending strength/MPa:3~7.
Embodiment 3 medium ultraviolet absorbing agent weight portions are 3, join the color that does not influence resin in the resin substantially.In addition, the projection ball of spray still has the ability of stronger anti-ultraviolet aging, can guarantee the ball curtain in the aging speed control in early stage (in 2 years) 3% to 5%, and the speed aging in the time of back can slow down gradually.Promoter and hardening agent weight portion all are 2, and resin just has very fast curing rate at normal temperatures, estimate will solidify in about 5 minutes.So this prescription only is used in weather colder winter.Projection ball's material that this prescription is made is more transparent.Anti-strike capability preferably: 4~7Nm/m is arranged
2, stronger tensile strength/Mpa:10~20 are arranged, relatively poor bending strength/MPa:3~7.
Embodiment 5 medium ultraviolet absorbing agent weight portions are 4.Substantially do not influence the color of resin compound.There is the ability of very strong anti-ultraviolet aging in the projection ball of spray this moment, can guarantee the ball curtain in the aging speed control in early stage (in 2 years) 3% to 5%, and the speed aging in the later stage can slow down gradually.Promoter and hardening agent weight portion all are 1.5, and the fixed line speed of resin compound is at normal temperatures than moderate, estimate just can solidify in 7~8 minutes.So should nice and cool spring and autumn operate better at weather by prescription.Projection ball's material that this prescription is made is more transparent.Anti-strike capability preferably: 4~7Nm/m is arranged
2, stronger tensile strength/Mpa:10~20 are arranged, relatively poor bending strength/MPa:3~7.
The evaluation of the image effect of the seamless ball curtain (projection ball) that embodiment 1,3 and 5 obtains is as follows:
The transparency of the seamless ball curtain that this method is made is fine, and transmitance reaches more than 80%; Imaging is clear; Better 300: 1 of contrast, visual angle are 120 degree; Color and luster is more even.
The evaluation that is coated with rete of the seamless ball curtain (projection ball) that embodiment 2,4,6 and 7 obtains is as follows:
Embodiment 2 medium ultraviolet absorbing agent weight portions are 5.Because ultraviolet absorber is originally as pale yellow powder, if add again, the color of resin compound will be influenced, there is the ability of strong especially anti-ultraviolet aging in the projection ball of spray this moment, can guarantee the ball curtain in the aging speed control in early stage (in 2 years) 3% to 5%, and the speed aging in the time of back can slow down gradually.Epoxy resin composition 800 weight portions+curing agent mixture 200 weight portions.The spherical shell that this prescription is made has good plasticity, is not easy to break.But hardness can descend to some extent.If increase the amount of Resin A material again, will change the characteristic of resin, make that the spherical shell of producing is very soft, environment temperature is higher a little will be out of shape.Anti-strike capability preferably: 10~14Nm/m is arranged
2, tensile strength/Mpa:46~70, bending strength/MPa:90.0~120.0, compressive strength/MPa:87.0~174.0.
Embodiment 4 medium ultraviolet absorbing agent weight portions are 3, do not influence the color of resin compound, the projection ball of spray this moment still has the ability of stronger anti-ultraviolet aging, can guarantee the ball curtain in the aging speed control in early stage (in 2 years) 3% to 5%, and the speed aging in the later stage can slow down gradually.Epoxy resin composition 700 weight portions+curing agent mixture 300 weight portions.The spherical shell that this prescription is made, plasticity descends to some extent, and is slightly somewhat crisp, is not suitable for colder that use winter again.If increase the amount of Resin A material again, will change the characteristic of resin, make that the spherical shell of producing is very crisp, break easily.Anti-strike capability preferably: 10~14Nm/m2 is arranged, tensile strength/Mpa:46~70, bending strength/MPa:90.0~120.0, compressive strength/MPa:87.0~174.0.
Embodiment 6 medium ultraviolet absorbing agent weight portions are 4.Substantially do not influence the color of resin compound, there is the ability of stronger anti-ultraviolet aging in the projection ball of spray this moment, can guarantee the ball curtain in the aging speed control in early stage (in 2 years) 3% to 5%, and the speed aging in the time of back can slow down gradually.Epoxy resin composition 700 weight portions+curing agent mixture 300 weight portions.The spherical shell that this prescription is produced has plasticity preferably, is not easy to break, and better hardness is also arranged simultaneously.Anti-strike capability preferably: 10~14Nm/m2 is arranged, tensile strength/Mpa:46~70, bending strength/MPa:90.0~120.0, compressive strength/MPa:87.0~174.0.
Embodiment 7 medium ultraviolet absorbing agent weight portions are 3.5.Substantially do not influence the color of resin compound, there is the ability of stronger anti-ultraviolet aging in the projection ball of spray this moment, can guarantee the ball curtain in the aging speed control in early stage (in 2 years) 3% to 5%, and the speed aging in the time of back can slow down gradually.Polyether glycol 200 weight portions, polyester polyol 300 weight portions, modification alicyclic isocyanate 500 weight portions.The spherical shell that this prescription is produced has plasticity preferably, is not easy to break, and better hardness is also arranged simultaneously; In the high environment of humidity, bubble appears in spherical shell easily.Superpower anti-strike capability: 10~26Nm/m2 is arranged, tensile strength/Mpa:43~70.
The evaluation of the image effect of the seamless ball curtain (projection ball) that above-described embodiment 2,4,6 and 7 obtains is as follows:
The transparency of the seamless ball curtain that this method is made is fine, and transmitance reaches more than 80%; Imaging is clear; Better 300: 1 of contrast; The visual angle is about 120 degree; Color and luster is more even.