CN103280459A - Graphic strain NMOS (N-channel Metal Oxide Semiconductor) device with deep groove structure, and manufacturing method thereof - Google Patents
Graphic strain NMOS (N-channel Metal Oxide Semiconductor) device with deep groove structure, and manufacturing method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及半导体技术,特别涉及应变N沟道金属氧化物半导体场效应晶体管(NMOSFET)。The present invention relates to semiconductor technology, in particular to strained N-channel metal-oxide-semiconductor field-effect transistors (NMOSFETs).
背景技术Background technique
在半导体集成电路发展到超深亚微米的时代,通过采用应变硅技术可以提高半导体器件载流子迁移率和电流驱动能力。应变技术凭借其与传统工艺的兼容性与对性能大幅度的提升而备受关注。在N型金属氧化物半导体场效应晶体管(NMOSFET)的沟道中引入平行于沟道平面的双轴张应力可以使器件性能获得提升;在沟道长度方向引入单轴张应力也可以使器件性能获得提升,且器件驱动能力随应力的增大而增大。In the era of the development of semiconductor integrated circuits to ultra-deep submicron, the carrier mobility and current driving capability of semiconductor devices can be improved by adopting strained silicon technology. Strain technology has attracted much attention due to its compatibility with traditional processes and its substantial improvement in performance. Introducing biaxial tensile stress parallel to the channel plane in the channel of N-type metal oxide semiconductor field effect transistor (NMOSFET) can improve device performance; introducing uniaxial tensile stress in the channel length direction can also improve device performance , and the drive capability of the device increases with the increase of stress.
目前的应变硅技术主要分为全局应变技术和局部应变技术。局部应变技术通常只在半导体器件的局部区域引入应力。局部应变技术主要有锗硅源漏(SiGe S/D)或碳硅源漏(SiC S/D),双应力层(应变氮化硅盖帽技术CESL),应力记忆技术(Stress Memorization Technique,SMT)和浅槽隔离(Shallow Trench Isolation,STI)等,现有局部应变MOS器件截面结构示意图如图1,其包半导体衬底1、浅槽隔离区2、栅氧化层3、栅极4、源极扩展区5、漏极扩展区6、侧墙7、锗硅或碳硅源漏8、源极重掺杂区9、漏极重掺杂区10、应变氮化硅盖帽层11、源极与漏极。其中应变淡化硅盖帽层11与锗硅或碳硅源漏8可同时也可单独运用于一个器件中。所述源极扩展区5及源极重掺杂区9并列设置在衬底1上表面靠近源极的位置,所述漏极扩展区6与漏极重掺杂区10并列设置在衬底1上表面靠近漏极的位置,若该器件设置有锗硅或碳硅源漏8则一个锗硅或碳硅源漏8设置在源极重掺杂区9的上表面,并与源极扩展区5相接触,另一个锗硅或碳硅源漏8设置在漏极重掺杂区10的上表面,并与漏极扩展区6相接触,源极扩展区5及漏极扩展区6之间的衬底1上表面设置有栅氧化层3,栅极4设置在栅氧化层3上方,在源极扩展区5和漏极扩展区6上方,栅极4靠近源极和漏极的两侧各设置有一个侧墙7,浅槽隔离区2设置在有源区外侧,即将沟道、源极和漏极区域包围,浅槽隔离区2、锗硅或碳硅源漏8、侧墙7及栅极4的上表面覆盖有应变氮化硅盖帽层11。其中,沟道区既是指源极扩展区5及漏极扩展区6之间的区域。局部应变技术通常向沟道中引入单轴应力,其中单轴压应力能够在提升PMOS器件驱动能力的同时不带来其他性能的降低,如器件稳定性降低,阈值电压波动等;另外局部应变技术由于与CMOS技术具有良好的工艺制造兼容性以及制作方法简单,在提高半导体器件性能时只需要增加少量成本,因此受到业界广泛的青睐。但局部应变技术是间接的将应力转移到沟道区中,这个转移的过程必定存在一定程度的应力的衰减或释放,从而限制其主要应用于沟道长度小于130nm的小尺寸器件,且沟道平均应力较小,通常小于1GPa;对沟道长度大于130nm的器件,局部应变技术带来的器件性能提升并不明显。The current strained silicon technology is mainly divided into global strain technology and local strain technology. Local strain techniques typically introduce stress only in localized regions of the semiconductor device. Local strain technology mainly includes germanium silicon source drain (SiGe S/D) or carbon silicon source drain (SiC S/D), double stress layer (strained silicon nitride capping technology CESL), stress memory technology (Stress Memorization Technique, SMT) And shallow trench isolation (Shallow Trench Isolation, STI), etc., the cross-sectional schematic diagram of the existing local strain MOS device is shown in Figure 1, which includes
全局应变技术包括锗硅虚拟衬底,绝缘体上应变硅(SSOI),绝缘体上锗硅(SGOI)等,现有采用虚拟衬底全局应变MOS器件截面结构示意图如图2,其包括源极、漏极、衬底1、锗硅虚拟衬底12、应变硅层26、浅槽隔离区2、栅氧化层3、栅极4、源极扩展区5、漏极扩展区6、侧墙7、源极重掺杂区9、漏极重掺杂区10、,所述锗硅虚拟衬底12设置在衬底1上表面,应变硅层26设置在锗硅虚拟衬底12上表面,源极扩展区5及源极重掺杂区9并列设置在应变硅层3上表面靠近源极的位置,所述漏极扩展区6与漏极重掺杂区10并列设置在应变硅层26上表面靠近漏极的位置,源极扩展区5及漏极扩展区6之间的应变硅层上表面设置有栅氧化层3,栅极4设置在栅氧化层3上方,栅极4靠近源极和漏极的两侧各设置有一个侧墙7,两个侧墙7分别设置在源极扩展区5和漏极扩展区6上方浅槽隔离区2设置在有源区外侧,即将沟道、源极和漏极区域包围。全局应变技术可向沟道区引入较大的双轴应力,通常大于1GPa,且其应力不受器件尺寸的限制。但衬底材料的制备工艺复杂,制造成本较高。通常在一个硅片上只能产生一种类型的应变,不能满足不同器件对不同应变的需求,器件设计灵活性较低。对于锗硅虚拟衬底,顶层硅26(或应变硅层)应力随弛豫锗硅层12锗含量的增大而增大,而要制作高锗含量的弛豫锗硅层12,锗硅层12的厚度不能太小;另外顶层应变硅层26的临界厚度随弛豫锗硅层12锗含量的增加而减小。Global strain technology includes silicon germanium virtual substrate, strained silicon on insulator (SSOI), silicon germanium on insulator (SGOI), etc. The cross-sectional structure diagram of the existing virtual substrate global strain MOS device is shown in Figure 2, which includes source and drain Pole,
若能将全局应变技术与局部应变技术结合,将全局应变技术应用于局部区域,向局部区域引入较大的应力,则可在有效提升器件性能的同时不降低器件设计的灵活性,较大程度的提升器件性能。If the global strain technology can be combined with the local strain technology, the global strain technology can be applied to the local area, and a larger stress can be introduced to the local area, which can effectively improve the device performance without reducing the flexibility of the device design. improve device performance.
发明内容Contents of the invention
本发明的目的是为克服目前应变NMOSFET采用局部应变技术沟道应力分布不均匀,而采用全局应变技术器件设计灵活性较低的缺点,提供一种具有深槽结构的图形化应变NMOS器件及其制作方法。The purpose of the present invention is to overcome the current strained NMOSFET using local strain technology channel stress distribution is not uniform, and the shortcomings of low flexibility in device design using global strain technology, to provide a patterned strain NMOS device with a deep groove structure and its Production Method.
本发明解决其技术问题,采用的技术方案是,具有深槽结构的图形化应变NMOS器件,包括源极、漏极、半导体衬底、栅氧化层、源极扩展区、源极重掺杂区、漏极扩展区、漏极重掺杂区、栅极及侧墙,其特征在于,还包括设置在有源区外侧的深隔离槽、仅位于沟道区下方的顶层应变硅及仅位于顶层应变硅下方的介质层,所述深隔离槽、源极重掺杂区、漏极重掺杂区、栅极及侧墙的上表面覆盖有一层本征张应力氮化硅薄膜。The present invention solves the technical problem, and adopts the technical scheme that a patterned strained NMOS device with a deep groove structure includes a source, a drain, a semiconductor substrate, a gate oxide layer, a source extension region, and a source heavily doped region , the drain extension region, the drain heavily doped region, the gate and the sidewall, and is characterized in that it also includes a deep isolation trench arranged outside the active region, a top-layer strained silicon only under the channel region, and only a top-layer The dielectric layer under the strained silicon, the upper surface of the deep isolation groove, the heavily doped source region, the heavily doped drain region, the gate and the side wall are covered with a layer of intrinsic tensile stress silicon nitride film.
具体的,所述深隔离槽的上表面到下表面的垂直距离至少为0.4μm。Specifically, the vertical distance from the upper surface to the lower surface of the deep isolation trench is at least 0.4 μm.
进一步的,所述深隔离槽为矩形。Further, the deep isolation groove is rectangular.
具体的,所述深隔离槽为梯形或阶梯型,所述梯形或阶梯形的长边位于深隔离槽的上表面。Specifically, the deep isolation groove is trapezoidal or stepped, and the long side of the trapezoidal or stepped shape is located on the upper surface of the deep isolation groove.
再进一步的,所述介质层为二氧化硅。Still further, the dielectric layer is silicon dioxide.
具有深槽结构的图形化应变NMOS器件的制作方法,其特征在于,包括以下步骤:A method for fabricating a patterned strained NMOS device with a deep groove structure, characterized in that it comprises the following steps:
步骤01、在半导体衬底的将制作器件的有源区外侧制作深隔离槽,其中深隔离槽深度不低于0.4um,采用干法刻蚀,深隔离槽刻蚀后先通过热氧化生长一层二氧化硅层,再淀积二氧化硅或者其他绝缘介质;Step 01. Make a deep isolation trench outside the active area of the semiconductor substrate where the device will be fabricated. The depth of the deep isolation trench is not less than 0.4um. Dry etching is used. After the deep isolation trench is etched, it is first grown by thermal oxidation. Layer silicon dioxide layer, and then deposit silicon dioxide or other insulating medium;
步骤02、对深隔离槽之间的半导体衬底区域进行湿法刻蚀形成有源区,刻蚀深度大于0.2um,小于深隔离槽深度;Step 02, performing wet etching on the semiconductor substrate region between the deep isolation trenches to form an active region, the etching depth is greater than 0.2um and less than the depth of the deep isolation trenches;
步骤03、对有源区进行弛豫锗硅层淀积,淀积弛豫锗硅层的厚度不小于0.2um,而小于并接近有源区厚度;Step 03: Deposit a relaxed germanium silicon layer on the active region, the thickness of the deposited relaxed germanium silicon layer is not less than 0.2um, but less than and close to the thickness of the active region;
步骤04、在弛豫锗硅层上外延硅层形成顶层应变硅,其厚度大于15nm小于50nm;Step 04, epitaxial silicon layer on the relaxed silicon germanium layer to form top strained silicon, the thickness of which is greater than 15nm and less than 50nm;
步骤05、在顶层应变硅上热生长栅氧化层,在栅氧化层上淀积多晶硅,在多晶硅上淀积栅极氮化硅刻蚀阻挡层并进行栅刻蚀形成多晶硅栅电极,即栅极,再在栅氧化层、栅极及栅极氮化硅刻蚀阻挡层靠近源极及漏极的两侧制作氮化硅侧墙,再在非有源区淀积氮化硅刻蚀阻挡层;Step 05. Thermally grow a gate oxide layer on the top layer of strained silicon, deposit polysilicon on the gate oxide layer, deposit a gate silicon nitride etch barrier layer on the polysilicon, and perform gate etching to form a polysilicon gate electrode, that is, a gate , and then make silicon nitride sidewalls on both sides of the gate oxide layer, gate and gate silicon nitride etch stop layer close to the source and drain, and then deposit a silicon nitride etch stop layer in the non-active area ;
步骤06、以氮化硅为刻蚀阻挡层,对顶层应变硅层与弛豫锗硅层进行干法刻蚀,刻蚀总深度大于顶层应变硅厚度,小于顶层应变硅与弛豫锗硅层厚度之和;Step 06. Using silicon nitride as an etching barrier layer, perform dry etching on the top strained silicon layer and the relaxed silicon germanium layer. The total etching depth is greater than the thickness of the strained silicon layer on the top layer, but less than the strained silicon layer on the top layer and the relaxed silicon germanium layer. sum of thicknesses;
步骤07、采用湿法选择性刻蚀去除弛豫锗硅层,形成空洞区;Step 07, using wet selective etching to remove the relaxed silicon germanium layer to form a void region;
步骤08、通过干法氧化在空洞区内硅界面上生长一定厚度的二氧化硅层,再向空洞区中填充二氧化硅层作为介质层;Step 08, grow a silicon dioxide layer with a certain thickness on the silicon interface in the cavity area by dry oxidation, and then fill the cavity area with the silicon dioxide layer as a dielectric layer;
步骤09、通过淀积的氮化硅刻蚀阻挡层为掩膜下,对源漏区二氧化硅进行干法刻蚀去除,然后再用湿法清洗未被干法刻蚀干净的沟道区硅侧面残留的二氧化硅,形成源漏被刻蚀区域;Step 09: Under the deposited silicon nitride etching stopper layer as a mask, perform dry etching to remove the silicon dioxide in the source and drain regions, and then use a wet method to clean the channel region that has not been dry-etched clean The silicon dioxide remaining on the side of the silicon forms the etched area of the source and drain;
步骤10、在源漏被刻蚀区域进行单晶硅外延;
步骤11、去除氮化硅刻蚀阻挡层及栅极氮化硅刻蚀阻挡层掩膜,进行源极扩展区及漏极扩展区的掺杂,制作侧墙,对源漏区重掺杂,形成源极重掺杂区及漏极重掺杂区,再在源极重掺杂区、漏极重掺杂区、栅极及侧墙的上表面淀积本征张应力氮化硅薄膜。
具体的,步骤01中,所述深隔离槽刻蚀后先通过热氧化生长一层二氧化硅层,该二氧化硅层的厚度为不低于5nm。Specifically, in step 01, after the deep isolation trench is etched, a silicon dioxide layer is grown by thermal oxidation, and the thickness of the silicon dioxide layer is not less than 5 nm.
进一步的,步骤08中,所述一定厚度为2nm到5nm。Further, in step 08, the certain thickness is 2nm to 5nm.
具体的,步骤5中,所述氮化硅侧墙的厚度大于10nm小于40nm。Specifically, in
进一步的,步骤11中,所述侧墙由氮化硅侧墙与源极扩展区或漏极扩展区掺杂后淀积的侧墙共同组成。Further, in
本发明的有益效果是,通过上述具有深槽结构的图形化应变NMOS器件及其制作方法,可以看出,该器件与普通全局应变器件和局部应变器件不同,其虚拟衬底锗硅层,即弛豫锗硅层仅在有源区生长,且其应力仅作用在器件的沟道区,由于沟道边缘区域在源漏刻蚀后应力被部分弛豫,通过后续张应力氮化硅盖帽层可重新向该区域引入较大应力。局部应变技术中沟道区应力随着沟道长度的增大而迅速减小,且沟道区应力随着离源漏距离的增大而迅速减小,沟道应力分布不均匀;本发明中沟道应力更大更均匀,且其应力基本不受器件尺寸的影响。The beneficial effect of the present invention is that, through the above-mentioned patterned strained NMOS device with deep groove structure and its manufacturing method, it can be seen that the device is different from ordinary global strained devices and local strained devices, and its virtual substrate germanium silicon layer, namely The relaxed silicon germanium layer is only grown in the active region, and its stress only acts on the channel region of the device. Since the stress in the edge region of the channel is partially relaxed after source and drain etching, the subsequent tensile stress silicon nitride capping layer can Reintroduce greater stress to this region. In the local strain technology, the stress of the channel region decreases rapidly with the increase of the channel length, and the stress of the channel region decreases rapidly with the increase of the distance from the source and drain, and the stress distribution of the channel is uneven; in the present invention The channel stress is larger and more uniform, and its stress is basically not affected by the device size.
附图说明Description of drawings
图1为现有的局部应变MOS器件剖视图;FIG. 1 is a cross-sectional view of an existing local strain MOS device;
图2为现有的全局应变MOS器件剖视图;FIG. 2 is a cross-sectional view of an existing global strain MOS device;
图3为本实施例中在半导体衬底上制作深隔离槽的剖视图;Fig. 3 is the sectional view of making deep isolation groove on semiconductor substrate in the present embodiment;
图4为本实施例中在NMOS有源区硅进行湿法刻蚀后器件的剖视图;4 is a cross-sectional view of the device after wet etching of silicon in the NMOS active region in this embodiment;
图5为本实施例中在刻蚀区域外延弛豫锗硅层的剖视图;5 is a cross-sectional view of the epitaxial relaxed silicon germanium layer in the etching region in this embodiment;
图6为本实施例中在有源区弛豫锗硅层上外延单晶硅后器件的剖视图;6 is a cross-sectional view of the device after epitaxial monocrystalline silicon is grown on the relaxed silicon germanium layer in the active region in this embodiment;
图7为本实施例中进行栅制作与氮化硅刻蚀阻挡掩膜淀积后器件的剖视图;7 is a cross-sectional view of the device after gate fabrication and silicon nitride etching stop mask deposition in this embodiment;
图8为本实施例中源漏区顶层应变硅刻蚀后器件的剖视图;FIG. 8 is a cross-sectional view of the device after etching the strained silicon on the top layer of the source and drain regions in this embodiment;
图9为本实施例中选择性刻蚀弛豫锗硅层后形成空洞区时器件的剖视图;FIG. 9 is a cross-sectional view of the device when a cavity region is formed after selectively etching the relaxed germanium-silicon layer in this embodiment;
图10为本实施例中空洞区填充二氧化硅后器件的剖视图;FIG. 10 is a cross-sectional view of the device after filling the void region with silicon dioxide in this embodiment;
图11为本实施例中对源漏区二氧化硅进行干法刻蚀后器件的剖视图;11 is a cross-sectional view of the device after dry etching of silicon dioxide in the source and drain regions in this embodiment;
图12为本实施例中为源漏区外延单晶硅后器件的剖视图;12 is a cross-sectional view of the device after epitaxial single crystal silicon in the source and drain regions in this embodiment;
图13为本发明具有深槽结构的图形化应变NMOS器件的剖视图;13 is a cross-sectional view of a patterned strained NMOS device with a deep groove structure according to the present invention;
其中,1为半导体衬底,2为浅槽隔离区,3为栅氧,4为多晶栅,5为源极扩展区,6为漏极扩展区,7为侧墙,8为锗硅或碳硅源漏,9为源极重掺杂区,10为漏极重掺杂区,11为应变氮化硅盖帽层,12为锗硅虚拟衬底,13为深隔离槽,14为有源区,15为弛豫锗硅层,16为顶层应变硅层(或顶层硅层),17为栅极刻蚀用氮化硅刻蚀阻挡层,18为保护栅电极用的氮化硅侧墙,19为保护非有源区的氮化硅刻蚀阻挡层,20为刻蚀区域,21为空洞区,22为介质层,23为源漏刻蚀区域,24为通过两次成型的氮化硅侧墙,25为本征张应力氮化硅盖帽层,110为弛豫锗硅层刻蚀后顶层应变硅应力弛豫分界线。Among them, 1 is the semiconductor substrate, 2 is the shallow trench isolation region, 3 is the gate oxide, 4 is the polycrystalline gate, 5 is the source extension region, 6 is the drain extension region, 7 is the sidewall, 8 is germanium silicon or Silicon carbon source and drain, 9 is the source heavily doped region, 10 is the drain heavily doped region, 11 is the strained silicon nitride capping layer, 12 is the silicon germanium dummy substrate, 13 is the deep isolation trench, 14 is the active 15 is the relaxed silicon germanium layer, 16 is the top layer strained silicon layer (or top layer silicon layer), 17 is the silicon nitride etching barrier layer for gate etching, and 18 is the silicon nitride side wall for protecting the gate electrode , 19 is the silicon nitride etch barrier layer protecting the non-active area, 20 is the etching area, 21 is the cavity area, 22 is the dielectric layer, 23 is the source and drain etching area, and 24 is the silicon nitride formed twice The side wall, 25 is the intrinsic tensile stress silicon nitride cap layer, and 110 is the strained silicon stress relaxation dividing line in the top layer after the relaxation of the silicon germanium layer is etched.
具体实施方式Detailed ways
下面结合附图及实施例,详细描述本发明的技术方案。The technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
本发明具有深槽结构的图形化应变NMOS器件的剖视图如图13所示,其包括源极、漏极、半导体衬底1、栅氧化层3、源极扩展区5、源极重掺杂区9、漏极扩展区6、漏极重掺杂区10、栅极4及侧墙24,还包括设置在有源区14外侧的深隔离槽13、仅位于沟道区下方的顶层应变硅16及仅位于顶层应变硅16下方的介质层22,深隔离槽13、源极重掺杂区9、漏极重掺杂区10、栅极4及侧墙24的上表面覆盖有一层本征张应力氮化硅薄膜25。本发明所述的具有深槽结构的图形化应变NMOS器件的制作方法为:首先在半导体衬底1上将制作器件的有源区14外侧制作深隔离槽13,其中深隔离槽13深度不低于0.4um,采用干法刻蚀,深隔离槽13刻蚀后先通过热氧化生长一层二氧化硅层,再淀积二氧化硅或者其他绝缘介质,然后对两个深隔离槽13之间的半导体衬底区域进行湿法刻蚀形成有源区14,刻蚀深度大于0.2um,小于深隔离槽13深度,再对有源区14进行弛豫锗硅层15淀积,淀积弛豫锗硅层15的厚度不小于0.2um,而小于并接近有源区14厚度,再在弛豫锗硅层15上外延硅层形成顶层应变硅硅16(或顶层硅)并对其掺杂,其厚度大于15nm小于50nm,并在顶层应变硅16上热生长栅氧化层3,在栅氧化层3上淀积多晶硅,在多晶硅上淀积栅极氮化硅刻蚀阻挡层17并进行栅刻蚀形成多晶硅栅电极,即栅极4,再在栅氧化层3、栅极4及栅极氮化硅刻蚀阻挡层17靠近源极及漏极的两侧制作氮化硅侧墙18,再在非有源区淀积氮化硅刻蚀阻挡层19,然后以氮化硅为刻蚀阻挡层,对顶层应变硅16层与弛豫锗硅层15进行干法刻蚀,刻蚀总深度大于顶层应变硅16厚度,小于顶层应变硅16与弛豫锗硅层15厚度之和,再采用湿法选择性刻蚀去除弛豫锗硅层15,形成空洞区21,然后通过干法氧化在空洞区21内硅界面上生长一定厚度的二氧化硅层,再向空洞区21中填充二氧化硅层作为介质层22,通过淀积的氮化硅刻蚀阻挡层(包括栅极氮化硅刻蚀阻挡层17和氮化硅刻蚀阻挡层19)为掩膜下,对源漏区二氧化硅进行干法刻蚀去除,然后再用湿法清洗未被干法刻蚀干净的沟道区硅侧面残留的二氧化硅,形成源漏被刻蚀区域23,在源漏被刻蚀区域23进行单晶硅外延,最后去除氮化硅刻蚀阻挡层19及栅极氮化硅刻蚀阻挡层17掩膜,进行源极扩展区5及漏极扩展区6的掺杂,制作侧墙24,对源漏区重掺杂,形成源极重掺杂区9及漏极重掺杂区10,再在源极重掺杂区9、漏极重掺杂区10、栅极4及侧墙24的上表面淀积本征张应力氮化硅薄膜25。The cross-sectional view of the patterned strained NMOS device with a deep groove structure of the present invention is shown in Figure 13, which includes a source, a drain, a
实施例Example
本例中具有深槽结构的图形化应变NMOS器件的剖视图如图13所示,深隔离槽13可以为矩形、梯形或阶梯型。The sectional view of the patterned strained NMOS device with deep trench structure in this example is shown in FIG. 13 , and the
本例的具有深槽结构的图形化应变NMOS器件,包括源极、漏极、半导体衬底1、栅氧化层3、源极扩展区5、源极重掺杂区9、漏极扩展区6、漏极重掺杂区10、栅极4及侧墙24,其位置与现有技术中源极、漏极、半导体衬底1、栅氧化层3、源极扩展区5、源极重掺杂区9、漏极扩展区6、漏极重掺杂区10、栅极4及侧墙7相对应(参见图1或图2),与现有技术相比,还包括设置在有源区14外侧的深隔离槽13,该深隔离槽13即将沟道、源极和漏极区域包围,仅位于沟道区下方的顶层应变硅16及仅位于顶层应变硅16下方的介质层22,深隔离槽13、源极重掺杂区9、漏极重掺杂区10、栅极4及侧墙24的上表面覆盖有一层本征张应力氮化硅薄膜25。The patterned strained NMOS device with a deep trench structure in this example includes a source, a drain, a
这里,深隔离槽13的上表面到下表面的垂直距离至少为0.4μm,可以为矩形、梯形或阶梯型,当深隔离槽13为梯形或阶梯型时,该梯形或阶梯形的长边位于深隔离槽13的上表面。介质层22为二氧化硅。Here, the vertical distance from the upper surface to the lower surface of the
本例的具有深槽结构的图形化应变NMOS器件的制作方法中,包括以下步骤:In the manufacturing method of the patterned strained NMOS device with deep groove structure in this example, the following steps are included:
步骤01、在半导体衬底1的将制作器件的有源区14外侧制作深隔离槽13,参见图3,其中深隔离槽13深度不低于0.4um,采用干法刻蚀,深隔离槽13刻蚀后先通过热氧化生长厚度不低于5nm的二氧化硅层,再通过CVD或LPCVD等方法淀积二氧化硅或者其他绝缘介质,该深隔离槽13主要用于器件隔离和后续工艺中对栅极4的支撑作用。Step 01. Fabricate
步骤02、对深隔离槽13之间的半导体衬底区域进行湿法刻蚀形成有源区14,参见图4,该刻蚀为同性刻蚀,其四周边界通过二氧化硅自停止限制,刻蚀深度大于0.2um,小于深隔离槽13的深度。Step 02: Perform wet etching on the semiconductor substrate region between the
步骤03、对有源区14进行弛豫锗硅层15淀积,淀积弛豫锗硅层15的厚度不小于0.2um,而小于并接近有源区14厚度,参见图5。Step 03: Deposit the relaxed
步骤04、在弛豫锗硅层15上外延硅层形成顶层应变硅16,参见图6,其厚度大于15nm小于50nm。Step 04, epitaxial silicon layer on the relaxed
步骤05、在顶层应变硅16上热生长栅氧化层3,在栅氧化层3上淀积多晶硅,在多晶硅上淀积栅极氮化硅刻蚀阻挡层17并进行栅刻蚀形成多晶硅栅电极,即栅极4,再在栅氧化层3、栅极4及栅极氮化硅刻蚀阻挡层17靠近源极及漏极的两侧制作氮化硅侧墙18,该氮化硅侧墙18的厚度大于10nm小于40nm,再在非有源区淀积氮化硅刻蚀阻挡层19,参见图7。Step 05. Thermally grow a
步骤06、以氮化硅为刻蚀阻挡层,对顶层应变硅16层与弛豫锗硅层15进行干法刻蚀,刻蚀总深度大于顶层应变硅16厚度,小于顶层应变硅16与弛豫锗硅层15厚度之和,刻蚀后器件如图8所示。Step 06: Using silicon nitride as an etching barrier layer, perform dry etching on the top
步骤07、采用湿法选择性刻蚀去除弛豫锗硅层15,形成空洞区21,参见图9,其中栅(包括栅氧3、多晶栅4、侧墙18)在宽度方向(沟道平面内垂直于图中切面方向)与隔离槽13相连。在宽度方向上,双轴张应力的应变硅层16由于受到栅的限制,其宽度方向的应力不能弛豫;而在沟道长度方向(从源到漏的方向),应变硅层16由于下方与沟道两端均自由,在应力弛豫线110下方区域的硅中应力被弛豫,而应力弛豫线110上方区域应变由于受栅的约束,应变不能弛豫,依然保持为张应变状态。Step 07: Remove the relaxed
步骤08、通过干法氧化在空洞区21内硅界面上生长2nm到5nm厚的二氧化硅层,再向空洞区21中填充二氧化硅层作为介质层22,参见图10;其中干法生长的二氧化硅层的目的在于防止由于填充的二氧化硅与沟道区硅界面缺陷导致界面漏电;填充的二氧化硅与热生长的二氧化硅与SOI器件中埋氧层的功能相同,因此将填充的二氧化硅与热生长的二氧化硅作为介质层22。Step 08, grow a silicon dioxide layer with a thickness of 2nm to 5nm on the silicon interface in the
步骤09、通过淀积的氮化硅刻蚀阻挡层(包括栅极氮化硅刻蚀阻挡层17和氮化硅刻蚀阻挡层19)为掩膜下,对源漏区二氧化硅进行干法刻蚀去除,然后再用湿法清洗未被干法刻蚀干净的沟道区硅侧面残留的二氧化硅,形成源漏被刻蚀区域23,以使后续工艺中外延的单晶硅与沟道区顶层应变硅16有良好的接触,参见图11。Step 09, using the deposited silicon nitride etch stop layer (including the gate silicon nitride
步骤10、在源漏被刻蚀区域23进行单晶硅外延,参见图12;
步骤11、去除氮化硅刻蚀阻挡层19及栅极氮化硅刻蚀阻挡层17掩膜,进行源极扩展区5及漏极扩展区6的掺杂,制作侧墙24,该侧墙24由氮化硅侧墙18与源极扩展区5与漏极扩展区6掺杂后淀积的侧墙共同组成,对源漏区重掺杂,形成源极重掺杂区9及漏极重掺杂区10,再在源极重掺杂区9、漏极重掺杂区10、栅极4及侧墙24的上表面淀积本征张应力氮化硅薄膜25,形成的器件的剖视图参见图13。通过淀积本征张应力氮化硅薄膜25,可向沟道区引入沿沟道长度方向更大的张应力,从而使得最终沟道区材料应力为弛豫锗硅层15引入的双轴张应力与本征张应力氮化硅薄膜25引入的单轴张应力的复合应力,需要说明的是,本征张应力氮化硅薄膜25的厚度在几十到几百纳米之间,其本征应力值最大可达3GPa。
与普通应变SOI器件不同之处在于介质层22仅在沟道区下方,顶层应变硅16为NMOS器件沟道区,其应力为弛豫锗硅层15引入的双轴张应力与本征张应力氮化硅薄膜25引入的单轴张应力共同组成的复合应力。源漏区应力与沟道区应力类型不同,沟道区为复合应力,而源漏区为直接淀积其上的本征张应力氮化硅薄膜25引入的压应力。The difference from ordinary strained SOI devices is that the
该器件深隔离槽13深度大于0.4um,远大于普通隔离槽深度。其作用为一方面与普通隔离槽相同,用于器件隔离,另一方面用于弛豫锗硅层15外延前的硅刻蚀自停止边界.该器件侧墙24分两次制作而成,第一次制作的氮化硅侧墙18厚度较薄,其厚度为10nm到40nm之间,主要用于在刻蚀源漏区顶层应变硅16与弛豫锗硅层15区域时用于保护栅极和在外延单晶硅时栅极与源漏区隔离用,其厚度较薄的目的是为了使介质层22限制在沟道区下方,让源极扩展区5和漏极扩展区6的厚度较大,从而可减小源极扩展区5和漏极扩展区6的电阻;同时由于源漏区下方直接与衬底1相连,可增强器件的散热,降低浮体效应。该器件沟道区的顶层应变硅16为通过外延工艺制作,其生长质量较好,厚度可控制在纳米级,可使顶层应变硅16较薄,让器件工作在全耗尽状态,从而可克服SOI器件存在的浮体效应等问题。该器件将二氧化硅介质层22仅限制在沟道区下方,类似于超薄应变SOI器件中的BOX区域仅限制在局部区域,因此也可称该器件为图形化应变SOI器件。The depth of the
该器件与普通全局应变器件和局部应变器件不同,其弛豫锗硅层15仅在有源区生长,且其应力仅作用在器件的沟道区,由于沟道边缘区域在源漏刻蚀后应力被部分弛豫,通过本征张应力氮化硅薄膜25可重新向该区域引入较大应力。局部应变技术中沟道区应力随着沟道长度的增大而迅速减小,且沟道区应力随着离源漏距离的增大而迅速减小,沟道应力分布不均匀;本发明中沟道应力更大更均匀,且其应力基本不受器件尺寸的影响。This device is different from ordinary globally strained devices and local strained devices. Its relaxed
该器件与普通SON(或SOA)器件不同,发明中弛豫锗硅层15厚度远大于SON器件中锗硅层厚度;SON器件锗硅层厚度通常小于0.1um,而本发明中弛豫锗硅层15厚度通常大于0.2um;SON器件中锗硅层是为了在沟道下方刻蚀空洞区,而本发明中弛豫锗硅层15一则为了在沟道下方形成空洞区21以填充二氧化硅形成局部SOI器件,二则利用弛豫锗硅层15向沟道区引入应力;本发明中器件性能的提升主要由应力引起。This device is different from ordinary SON (or SOA) devices. The thickness of the relaxed
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CN105448723A (en) * | 2014-08-22 | 2016-03-30 | 中芯国际集成电路制造(上海)有限公司 | Semiconductor device and forming method thereof |
CN105448723B (en) * | 2014-08-22 | 2019-07-30 | 中芯国际集成电路制造(上海)有限公司 | Semiconductor devices and forming method thereof |
CN108028278A (en) * | 2015-09-25 | 2018-05-11 | 英特尔公司 | For stress enhancing and the deep EPI for appearing realization by dorsal part contacted |
CN111081764A (en) * | 2019-12-30 | 2020-04-28 | 深圳第三代半导体研究院 | Transistor with embedded source and drain and preparation method thereof |
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