CN103266714A - Lightweight hybrid sandwich wall panel and manufacturing technology thereof - Google Patents
Lightweight hybrid sandwich wall panel and manufacturing technology thereof Download PDFInfo
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- CN103266714A CN103266714A CN2013101199889A CN201310119988A CN103266714A CN 103266714 A CN103266714 A CN 103266714A CN 2013101199889 A CN2013101199889 A CN 2013101199889A CN 201310119988 A CN201310119988 A CN 201310119988A CN 103266714 A CN103266714 A CN 103266714A
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Abstract
The invention relates to a lightweight mixed sandwich wall panel containing a metal outer shell that consists of an exterior wall panel and an interior wall panel. The metal outer shell is filled with a cement foaming layer. An outer bonding layer between the cement foaming layer and the exterior wall panel and an inner bonding layer between the cement foaming layer and the interior wall panel are provided. In the invention, the organic plastic thermal insulation board is replaced by super light foaming cement as non-combustible material, which solves the problem of the metal organic plastic insulation laminboard being not non-fire resistant while reaching a basically-equal thermal conductivity; and overcomes the defects of the metal surface rock wool sandwich board as settlement contraction, volume reduction and thermal conductivity raising after being wetted.
Description
Technical field
The present invention relates to building material technical field, especially a kind of lightweight mixed type laminated wall panel and manufacturing process thereof.
Background technology
Advantages such as lightly constructed and simply equipped building is simple and convenient with it, the low easily construction of cost are more and more accepted by people, and its body of wall employing of this lightly constructed and simply equipped building is Light trabs, the common inside of Light trabs in the market has insulation layer, as polystyrene, hard-foam polyurethane etc., though heat-insulating property is pretty good, its fireproof performance can only reach the B level; What have has then added rock wool, slag silk floss etc., though certain fireproof performance is arranged, this wallboard shrinks at moisture laden air and the easy sedimentation of water volume, causes and the wallboard top layer breaks away from, thereby influence the wallboard use.
Summary of the invention
The technical problem to be solved in the present invention is: Light trabs fire-protection rating in the prior art is low in order to overcome, the technical problem of heat insulation effect difference, a kind of lightweight mixed type laminated wall panel is provided, it brings up to the A1 level with fire-protection rating by the B level, simultaneously possessed good heat-insulating property again, and whole wallboard is slim and graceful.
The technical solution adopted for the present invention to solve the technical problems is: a kind of lightweight mixed type laminated wall panel, comprise metal shell, metal shell is made up of side fascia and inner wall panel, be filled with cement foamed layer in the described metal shell, have outer adhesive linkage between described cement foamed layer and the side fascia, have interior adhesive linkage between cement foamed layer and the inner wall panel.Cement foamed layer proportion is low, and density is 0.2～0.8g/cm
3, a large amount of micropores in the middle of it form good sound-insulating layer, and cheap, and outside plate and the higher metal of inner panel working strength so its strength character is better, can be widely used in temporary building and simple construction simultaneously.
Quick assembling when installing for the realization wallboard, described side fascia one end and inner wall panel one end constitute cambered outwards convex male end mutually, the side fascia other end and the inner wall panel other end constitute the concavity female end that concaves mutually, and described convex male end is that the male and female pairing is pegged graft when plate is connected with plate with the concavity female end.
Intensity for Reinfored wallboard edge, and the sealing of reinforcement connection, the side fascia at described convex male end place has first fold of one section stepped distribution, the tendency of described first fold is for inwardly successively decreasing step by step, the side fascia at described concavity female end place has second fold of one section stepped distribution, the tendency of described second fold is for outwards successively decreasing step by step, and when the male and female pairing was pegged graft between the wallboard, described first fold and second fold docked mutually.
Be filled with the PU material between described cement foamed layer and the concavity female end, the PU material edge sealing that the underrun of concavity female end is filled, the side fascia of described convex male end end face and inner wall panel are filled with the PU material for compressing applying between described cement foamed layer and the convex male end, and PU is polyurethane.
In order to improve wall plate structure intensity, described outer adhesive linkage and interior adhesive linkage are the PUE elastic body, PUE refers to polyurethane elastomer, it is a kind of sprayed on material that multiple macromolecular material is polymerized, have high adhesive strength, and the corrosion of good, wear-resisting anti-skidding, water-fast ageing-resistant, the anti-every medium of pliability.
The thickness of described outer adhesive linkage and interior adhesive linkage is 0.05～0.10mm, the adhesive linkage of this thickness can reach maximum shear strength, adhesive linkage in use, amalgamation immediately and clamping after bonding portion sprayed paint with the PUE elastic body in the working life of defined is used even contact pressure at bonding position assurance is obtained optimum viscosity intensity.
In order to improve the wallboard combination property, the thickness of described cement foamed layer is 3～8cm, and the thickness of described side fascia and inner wall panel is 0.20～0.80mm.
Further, reach best for making the wallboard performance, the thickness of cement foamed layer is 4cm, and the thickness of side fascia and inner wall panel is 0.40mm, and the thickness of outer adhesive linkage and interior adhesive linkage is 0.06mm.The performance of wallboard of the present invention comprises environmental protection, insulation, sound insulation, light specific gravity, cost is low, resilience is strong, anti-wear performance is good, toughness is excellent, heat resistance is good, moisture-proof is strong etc.
A kind of technology of making lightweight mixed type laminated wall panel comprises following steps:
A, sheet metal is made inside and outside wall board through punching press respectively, with the PUE elastic body that rendering last layer 5um is thick respectively on side fascia and the inner wall panel tow sides, be incubated 4～8 seconds down at 250 ℃, and then the smart thick PUE elastic body of last layer 15um that is coated with, be incubated 4～8 seconds down at 250 ℃, obtain color steel thus;
B, with the 66%-67%(percentage by weight) cement and 30%(percentage by weight) flyash mixes, and then sneaks into 3%-4% polystyrene (percentage by weight), and add blowing agent and obtain cement foamed layer; Blowing agent in this step can be selected physical blowing agent for use, and lower boiling alkane and fluorocarbons are for example arranged.
C, obtain color steel as coating the PUE elastic body on the bonding face again, as the inside and outside adhesive linkage of bonding usefulness with handling among the step a;
D, the cement foamed layer that obtains among the step b is coated between the metal shell that the inside and outside wall board that obtains among the step c constitutes, and makes inside and outside wall board firmly bonding with cement foamed layer by the laminating machine compacting;
After e, process steps d are handled, again the PU material is filled in the metal shell except in other spaces outside the cement foamed layer by high pressure foaming machine, the connection of convex male end place inside and outside wall board is directly compressed edge sealing by laminating machine, and the connection of concavity female end place inside and outside wall board is carried out edge sealing by the PU material of filling, can obtain lightweight mixed type laminated wall panel.
As preferably, the amount of polystyrene is the 4%(percentage by weight), in cement foamed layer, add a small amount of polystyrene after, can be so that the weight of cement foamed layer lightens, still performance such as fire prevention does not reduce.
Above-mentioned PUE elastic body is made by oneself by Wujiang Huifeng Material Technology Co., Ltd., its concrete preparation process is open at application number 201110270658.0, those skilled in the art can prepare voluntarily, adopt the elastomeric strong adhesion of this kind PUE, can guarantee bonding between inside and outside wall board and the cement foamed layer.
The invention has the beneficial effects as follows that the present invention has replaced the organic plastics warming plate with this incombustible material of ultralight foam cement, reach with its suitable substantially coefficient of thermal conductivity in, solved the nonfireproof shortcoming of metal organic plastics insulation sandwich board; Overcome the metal covering rockwool sandwich board and made moist that back sedimentation contraction, volume reduce, coefficient of thermal conductivity improves shortcoming, most importantly the present invention has cancelled the application of polyurethane insulation coating, directly adopts cement foamed layer to substitute.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is the structural representation of embodiments of the invention 1;
Fig. 2 is the structural representation of embodiments of the invention 2.
Among the figure: 1. side fascia, 2. inner wall panel, 3. outer adhesive linkage, 4. in adhesive linkage, 5. cement foamed layer, 6. concavity female end, 7. convex male end, 8. first fold, 9. second fold, 10.PU material, 11.PU edge sealing.
The specific embodiment
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, basic structure of the present invention only is described in a schematic way, so it only show the formation relevant with the present invention.
Embodiment 1
Cement foamed layer 5 thickness 4cm in the present embodiment, outer adhesive linkage 3 is 0.06mm with the thickness of interior adhesive linkage 4, side fascia 1 is 0.40mm with the thickness of inner wall panel 2, as shown in Figure 1, the present invention includes metal shell, metal shell is made up of side fascia 1 and inner wall panel 2, form by compacting in the present embodiment, be filled with cement foamed layer 5 in the metal shell, have outer adhesive linkage 3 between cement foamed layer 5 and the side fascia 1, have interior adhesive linkage 4 between cement foamed layer 5 and the inner wall panel 2; And in order to improve wall plate structure intensity, outer adhesive linkage 3 and interior adhesive linkage 4 adopt the PUE elastic body as bonding, all coat the PUE elastic body on side fascia 1 and inner wall panel 2, just having constituted the PUE elastic plate, also is color steel, the wallboard that utilizes present embodiment to obtain, can reach following effect, fire-protection rating: the A1 level, serviceability temperature: 200 ℃, elongation at break: 0.14, normal temperature coefficient of thermal conductivity: 0.03, flexural strength: 150, the highest low-temperature bending :≤0.011, compressive strength: 200.
Wallboard in the present embodiment is when being assembled into lightly constructed and simply equipped building, in order to improve installation effectiveness, and can improve bonding strength between plate and the plate again, wallboard both ends structure and unconventional flush-type, with reference to figure 1, side fascia 1 one ends and inner wall panel 2 one ends constitute cambered outwards convex male end 7 mutually in the present embodiment, and side fascia 1 other end and inner wall panel 2 other ends constitute the concavity female end 6 that concaves mutually, and convex male end 7 is that the male and female pairing is pegged graft when plate is connected with plate with concavity female end 6.Be filled with PU material 10 between cement foamed layer 5 and the concavity female end 6, the bottom surface of concavity female end 6 is the PU edge sealing 11 that obtain by the direct edge sealing of PU material of filling, the side fascia 1 of convex male end 7 end faces and inner wall panel 2 are filled with PU material 10 for compressing applying between cement foamed layer 5 and the convex male end 7; The side fascia 1 at convex male end 7 places has first fold 8 of one section stepped distribution, the tendency of described first fold 8 is for inwardly successively decreasing step by step, the side fascia 1 at concavity female end 6 places has second fold 9 of one section stepped distribution, the tendency of second fold 9 is for outwards successively decreasing step by step, when the male and female pairing was pegged graft between the wallboard, first fold 8 and second fold 9 docked mutually.This fold plays the effect of the intensity that improves the panel edges place, makes that simultaneously the sealing after being connected between plate and the plate is more strengthened.
With reference to figure 2, present embodiment and the difference of embodiment 1 have been to simplify being connected between plate and the plate, it only is the male and female pairing of concavity female end 6 and convex male end 7, and the design of corrugationless, as shown in Figure 2, be filled with PU material 10 between same cement foamed layer 5 and the concavity female end 6, the bottom surface of concavity female end 6 is PU edge sealing 11, the side fascia 1 of convex male end 7 end faces and inner wall panel 2 are for compressing applying, namely directly compress by laminating machine, this side there is no bonding, is filled with PU material 10 between cement foamed layer 5 and the convex male end 7; Present embodiment can play the Fast Installation effect between the wallboard equally.
Cement foamed layer 5 thickness 8cm in the present embodiment in addition, outer adhesive linkage 3 is 0.10mm with the thickness of interior adhesive linkage 4, side fascia 1 is 0.80mm with the thickness of inner wall panel 1.
Below be manufacturing process of the present invention:
Side fascia 1 and inner wall panel 2 are all selected galvanized sheet for use, at first galvanized sheet is made inside and outside wall board through punching press respectively, with the PUE elastic body that rendering last layer 5um is thick respectively on side fascia 1 and inner wall panel 2 tow sides, be incubated 4～8 seconds down at 250 ℃, and then the smart thick PUE elastic body of last layer 15um that is coated with, be incubated 4～8 seconds down at 250 ℃, obtain color steel thus;
The preparation of cement foamed layer 5: with the 66%(percentage by weight) cement and 30%(percentage by weight) the flyash mixing, and then sneak into 4% polystyrene (percentage by weight), and the adding blowing agent obtains cement foamed layer 5; Blowing agent is selected physical blowing agent for use, is lower boiling alkane and fluorocarbons.
With above-mentioned color steel as coating the PUE elastic body on the bonding face again, as the inside and outside adhesive linkage of bonding usefulness;
The cement foamed layer 5 for preparing is coated between the metal shell that inside and outside wall board constitutes, and makes inside and outside wall board 5 firmly bonding with cement foamed layer by the laminating machine compacting; Through after the above-mentioned processing, again PU material 10 is filled in the metal shell except in other spaces outside the cement foamed layer 5 by high pressure foaming machine, the connection of convex male end 7 place's inside and outside wall boards is directly compressed edge sealing by laminating machine, and the connection of concavity female end 6 place's inside and outside wall boards is carried out edge sealing by the PU material 10 of filling, can obtain lightweight mixed type laminated wall panel.The PUE elastomeric material that above technology relates to is Wujiang Huifeng Material Technology Co., Ltd.'s self-control, its concrete preparation process is open at application number 201110270658.0, those skilled in the art can prepare voluntarily, adopt the elastomeric strong adhesion of this kind PUE, can guarantee bonding between inside and outside wall board and the cement foamed layer.
Be enlightenment with above-mentioned foundation desirable embodiment of the present invention, by above-mentioned description, the related work personnel can carry out various change and modification fully in the scope that does not depart from this invention technological thought.The technical scope of this invention is not limited to the content on the manual, must determine its technical scope according to the claim scope.
Claims (9)
1. lightweight mixed type laminated wall panel, comprise metal shell, metal shell is made up of side fascia and inner wall panel, it is characterized in that: be filled with cement foamed layer in the described metal shell, have outer adhesive linkage between described cement foamed layer and the side fascia, have interior adhesive linkage between cement foamed layer and the inner wall panel.
2. lightweight mixed type laminated wall panel as claimed in claim 1, it is characterized in that: described side fascia one end and inner wall panel one end constitute cambered outwards convex male end mutually, the side fascia other end and the inner wall panel other end constitute the concavity female end that concaves mutually, and described convex male end is that the male and female pairing is pegged graft when plate is connected with plate with the concavity female end.
3. lightweight mixed type laminated wall panel as claimed in claim 2, it is characterized in that: the side fascia at described convex male end place has first fold of one section stepped distribution, the tendency of described first fold is for inwardly successively decreasing step by step, the side fascia at described concavity female end place has second fold of one section stepped distribution, the tendency of described second fold is for outwards successively decreasing step by step, when the male and female pairing was pegged graft between the wallboard, described first fold and second fold docked mutually.
4. as claim 2 or 3 described lightweight mixed type laminated wall panels, it is characterized in that: be filled with the PU material between described cement foamed layer and the concavity female end, the PU material edge sealing that the underrun of concavity female end is filled, the side fascia of described convex male end end face and inner wall panel are filled with the PU material for compressing applying between described cement foamed layer and the convex male end.
5. lightweight mixed type laminated wall panel as claimed in claim 1, it is characterized in that: described outer adhesive linkage and interior adhesive linkage are the PUE elastic body.
6. lightweight mixed type laminated wall panel as claimed in claim 1, it is characterized in that: the thickness of described outer adhesive linkage and interior adhesive linkage is 0.05～0.10mm, the thickness of described cement foamed layer is 3～8cm, and the thickness of described side fascia and inner wall panel is 0.20～0.80mm.
7. lightweight mixed type laminated wall panel as claimed in claim 6, it is characterized in that: the thickness of described outer adhesive linkage and interior adhesive linkage is 0.06mm, and the thickness of described cement foamed layer is 4cm, and the thickness of described side fascia and inner wall panel is 0.40mm.
8. technology of making each described lightweight mixed type laminated wall panel of claim 1～7 is characterized in that comprising following steps:
A, sheet metal is made inside and outside wall board through punching press respectively, with the PUE elastic body that rendering last layer 5um is thick respectively on side fascia and the inner wall panel tow sides, be incubated 4～8 seconds down at 250 ℃, and then the smart thick PUE elastic body of last layer 15um that is coated with, be incubated 4～8 seconds down at 250 ℃, obtain color steel thus;
B, with the 66%-67%(percentage by weight) cement and 30%(percentage by weight) flyash mixes, and then sneaks into 3%-4% polystyrene (percentage by weight), and add blowing agent and obtain cement foamed layer;
C, obtain color steel as coating the PUE elastic body on the bonding face again, as the inside and outside adhesive linkage of bonding usefulness with handling among the step a;
D, the cement foamed layer that obtains among the step b is coated between the metal shell that the inside and outside wall board that obtains among the step c constitutes, and makes inside and outside wall board firmly bonding with cement foamed layer by the laminating machine compacting;
After e, process steps d are handled, again the PU material is filled in the metal shell except in other spaces outside the cement foamed layer by high pressure foaming machine, the connection of convex male end place inside and outside wall board is directly compressed edge sealing by laminating machine, and the connection of concavity female end place inside and outside wall board is carried out edge sealing by the PU material of filling, can obtain lightweight mixed type laminated wall panel.
9. manufacturing process as claimed in claim 8, it is characterized in that: the content of described polystyrene is the 4%(percentage by weight).
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| CN201310119988.9A CN103266714B (en) | 2013-04-09 | 2013-04-09 | The manufacturing process of lightweight hybrid sandwich wall panel |
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| CN201310119988.9A CN103266714B (en) | 2013-04-09 | 2013-04-09 | The manufacturing process of lightweight hybrid sandwich wall panel |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103953146A (en) * | 2014-05-09 | 2014-07-30 | 中冶建筑研究总院有限公司 | Small-dose polyurethane pouring process of curtain wall sandwich plate |
| CN106836572A (en) * | 2016-12-02 | 2017-06-13 | 佛山京联科技信息咨询有限公司 | A kind of thermal insulation aluminium used for building exterior wall |
| CN114274645A (en) * | 2021-12-27 | 2022-04-05 | 广东新中源住工新材料有限公司 | Wallboard manufacturing process |
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| US20110023410A1 (en) * | 2008-04-15 | 2011-02-03 | Carlos Hernandez Gallardo | Integral panel for walls and floors |
| CN202248658U (en) * | 2011-09-16 | 2012-05-30 | 中冶建筑研究总院有限公司 | Polyurethane edge-sealed metal heat-insulation sandwich wall panel |
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| CN203213384U (en) * | 2013-04-09 | 2013-09-25 | 吴江市汇丰材料科技有限公司 | Light mixed sandwich wallboard |
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| US20110023410A1 (en) * | 2008-04-15 | 2011-02-03 | Carlos Hernandez Gallardo | Integral panel for walls and floors |
| CN101956430A (en) * | 2010-08-13 | 2011-01-26 | 上海康尼建材科技有限公司 | Energy-saving, low-carbon and heat-insulation composite wallboard, and production method and equipment thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103953146A (en) * | 2014-05-09 | 2014-07-30 | 中冶建筑研究总院有限公司 | Small-dose polyurethane pouring process of curtain wall sandwich plate |
| CN106836572A (en) * | 2016-12-02 | 2017-06-13 | 佛山京联科技信息咨询有限公司 | A kind of thermal insulation aluminium used for building exterior wall |
| CN114274645A (en) * | 2021-12-27 | 2022-04-05 | 广东新中源住工新材料有限公司 | Wallboard manufacturing process |
| CN114274645B (en) * | 2021-12-27 | 2024-05-03 | 江苏格构装配式房屋构件有限公司 | Wallboard manufacturing process method |
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