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CN103223753B - Be shaped with packaging material and lithium secondary battery - Google Patents

Be shaped with packaging material and lithium secondary battery Download PDF

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Publication number
CN103223753B
CN103223753B CN201310030291.4A CN201310030291A CN103223753B CN 103223753 B CN103223753 B CN 103223753B CN 201310030291 A CN201310030291 A CN 201310030291A CN 103223753 B CN103223753 B CN 103223753B
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China
Prior art keywords
paper tinsel
aluminium alloy
packaging material
line aluminium
shaping
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CN201310030291.4A
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CN103223753A (en
Inventor
田中克美
福田明夫
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Lishennoco Packaging Co ltd
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Showa Denko Packaging Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Sealing Battery Cases Or Jackets (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Laminated Bodies (AREA)
  • Wrappers (AREA)

Abstract

The invention provides a kind of shaping packaging material, it also can suppress the generation of pin hole in the time comprising formation operation compressing of the minimum angle part of bending radius. Shaping packaging material of the present invention, in table, possessing resin bed, used thickness is the shaping packaging material of the Al-Fe line aluminium alloy paper tinsel of 30 μ m ~ 120 μ m, in described Al-Fe line aluminium alloy paper tinsel, the average crystal grain particle diameter of contained crystal grain is 5 μ m ~ 20 μ m, and exist multiple paper tinsels on the thickness direction of described Al-Fe line aluminium alloy paper tinsel in the paper tinsel rolling direction cross section of described Al-Fe line aluminium alloy paper tinsel with described Al-Fe line aluminium alloy paper tinsel thick more than 0.6 times and lower than the crystal grain of the maximum length of 0.8 times, more than the plurality of crystal grain mutual distance 1mm.

Description

Be shaped with packaging material and lithium secondary battery
Technical field
The present invention relates to make for being shaped battery exterior body etc. package body shaping packaging material with possess byThe lithium secondary battery of exterior body for the battery that its shaping forms.
Background technology
In recent years, lithium secondary battery is as drive source, the electricity of the electronic equipment such as portable phone, notebook personal computerThe vehicle power of electrical automobile or hybrid electric vehicle etc. is just utilized widely.
As the exterior body for battery (battery container) of lithium secondary battery, use stamped metal processing and containerization becomesCylindric or rectangular-shaped metal tank processed, or, hot sticky by by outermost heat-resistant resin layer, metal forming, innermost layerThe compressing formation recess of laminated body that knot property resin bed forms is received the embossing that battery main body forms in above-mentioned recess(emboss) laminated body of type.
In metal tank processed, because container outer wall is firm, therefore the free degree of shape is restricted, and the thin-walled property of tankAlso there is the limit.
On the other hand, in the laminated body (being designated hereinafter simply as laminated body) of embossing type, by selecting the group of stacked materialBecome and thickness, the thin-walled property of laminated body is easier to. Therefore, can obtain flexibility and material by the material of selecting suitable laminated bodyIntensity and percentage elongation excellence, and the free degree of shape (shaping) is high, more small-sized battery exterior body. As such laminationThe metal forming of body, the alloy foil of known strength and extensibility excellence.
The performance of lithium secondary battery is mainly evaluated by volume energy density and weight energy density. Therefore, requiring lithiumIn the slim and light-weighted portable information terminal device of secondary cell, adopt the high rectangular-shaped battery of the free degree of shape moreUse exterior body.
Recently, the lift-launch of smart mobile phone etc. the portable information terminal device of touch panel sharply increase, require lithium secondary electricityThe further slim and lightweight in pond. Be accompanied by slim and lightweight, in order to obtain maximum limit in space limited settingThe battery capacity of degree, requires angle (corner) part for very sharp-pointed rectangular-shaped battery exterior body.
In order to make more sharp-pointed rectangular-shaped battery exterior body, in the time of laminated body material compressing, will growThe part that among side's body, the wall thickness of material reduces maximum angle is bent into the shape that approaches right angle. Therefore, require to have in the lump by forceDegree and can tolerate the alloy foil of the bending flexibility when compressing.
For obtaining the aluminium alloy that has improved formability, various technology and manufacture method are proposed.
In patent documentation 1, disclose as the transporting equipments such as automobile, boats and ships, vehicle, machinery, electrical apparatus product, works,Aluminium alloy plate and the method for warm compaction of the warm working (warmforming) that the parts such as optical device are used.
In patent documentation 1, be composition, the average crystal grain particle diameter of (Al-Mg-Si system) alloy by controlling 6000, can obtainTo the aluminium alloy plate with good warm working, average crystal grain particle diameter is set as to the scope of 10~50 μ m.
In addition, patent documentation 1 is the material property that is conceived to 6000 line aluminium alloys (Al-Mg-Si system, extruded material) monomerThe invention of (composition, crystal grain) and method of warm compaction, the size of microcrystal of aluminium alloy is recited as 10~50 μ m, but is not to relate to as treeThe invention of the formability of the such laminated body of fat layer/metal forming/resin bed, the kind of aluminium alloy is also different from Al-Fe.
In addition, in patent documentation 2, secondary cell housing aluminium alloy plate and manufacture method thereof are disclosed. By Cu is containedAmount: 0.2~1.0 % by weight, Mn content: 0.5~2.0 % by weight, the aluminium alloy forming that its surplus is made up of Al and impurity flatAll size of microcrystal is set as below 150 μ m, the aluminium alloy plate that can obtain intensity, has excellent formability.
Patent documentation 2 is material property (composition, crystal grain) and the systems thereof that are conceived to 3000 line aluminium alloys (Al-Mn system) monomerThe invention of making method, purposes is secondary cell housing, but it is the invention that relates to the formability of metal can material. Thereby, withBe used for aluminium alloy (Al-Fe system) the kind difference of (resin bed/metal forming/resin bed) laminated body of embossing type, average crystal grain grainFootpath also becomes the size of microcrystal scope of the broader region below 150 μ m.
In addition, in patent documentation 3, the container forming laminated body that food, dessert purposes are used is disclosed. Patent documentation3 container forming laminated body, is characterized in that, is two sides below 20 μ m, Al-Fe line aluminium alloy at average crystal grain particle diameterBe provided with synthetic resin layer.
This container forming laminated body, the inner side that is the Al-Fe line aluminium alloy paper tinsel of 25~40 μ m at thickness is laminated with thicknessBe the CPP film of 150~500 μ m, being laminated with thickness in outside is the OPP(oriented polypropylene of 5~50 μ m) film or without tensile nylonFilm. Laminated body as described above forms, and the bore that can carry out containers for food use etc. is shaped as circle, angle R, drift shoulder(punchshoulder) shaping of the container that R is large, but as the type lithium secondary battery housing of angle, R1~10, angle, drift shoulderThe shaping of the angle type container of the more sharp-pointed shape of portion's R0.5~5 grade is more difficult.
In addition, in patent documentation 4, the one side at aluminium foil that discloses packaging cake, cigarette etc. is situated between by binding agent quiresThe integrated packaging material of layer. The packaging material of patent documentation 4 are to be 5~20 μ m at average crystal grain particle diameter Al-Fe is that aluminium closesThe one side of goldleaf be situated between by the binding agent of polyvinyl acetate, ethylene-vinyl acetate EVA etc. and quires layer integratedAluminium laminated body.
These packaging material relate to pack the aluminium-paper packing material of cake, cigarette etc., imagine by bending, fold to wrapContent-filled. Therefore, be not to be angle type shape by the deep-draw press grain forming that is shaped, fill lithium secondary battery element, formThe packaging material of the battery packages of angle type. In addition, the kind of binding agent also use with the laminating of aluminium foil and resin molding, biliquidCuring type urethanes is dry lamination binding agent difference.
Prior art document
Patent documentation 1: TOHKEMY 2008-266684 communique
Patent documentation 2: TOHKEMY 2000-129384 communique
Patent documentation 3: Japanese kokai publication sho 60-161142 communique
Patent documentation 4: TOHKEMY 2004-27353 communique
Summary of the invention
A kind of Al-Fe as alloy foil is associated goldleaf, is the soft paper tinsel with excellent intensity, ductility, and oneSince straight, be used as the constituent material of laminated body.
But, with in the manufacture of exterior body, minimum if the bending radius of angle part becomes at rectangular-shaped battery,While there is Al-Fe line aluminium alloy paper tinsel compressing, easily produce the problem of pin hole (pinhole) in angle part.
The present invention In view of the foregoing completes, and its object is to provide a kind of shaping packaging material, and it is carrying outWhile comprising formation operation compressing of the minimum angle part of bending radius, also can suppress the generation of pin hole.
[1] a kind of shaping packaging material, in table, possessing resin bed, used thickness is 30 μ m ~ 120 μ m'sThe shaping packaging material of Al-Fe line aluminium alloy paper tinsel, the average crystal grain grain of contained crystal grain in above-mentioned Al-Fe line aluminium alloy paper tinselFootpath is 5 μ m ~ 20 μ m, and exist multiple in the paper tinsel rolling direction cross section of above-mentioned Al-Fe line aluminium alloy paper tinsel in above-mentioned Al-Fe systemOn the thickness direction of alloy foil, there is thick 0.6 times of the paper tinsel of above-mentioned Al-Fe line aluminium alloy paper tinsel above and lower than the maximum of 0.8 timesThe crystal grain of length, more than the plurality of crystal grain mutual distance 1mm.
Moreover, the average crystal grain particle diameter of contained crystal grain and there is above-mentioned Al-Fe in above-mentioned Al-Fe line aluminium alloy paper tinselThe paper tinsel of line aluminium alloy paper tinsel is thick 0.6 times above and lower than the distance of the crystal grain mutual distance of the maximum length of 0.8 times, be after adoptingThe value that the assay method of stating is tried to achieve.
[2] according to the shaping packaging material [1] described, the one of the resin bed in above-mentioned table is heat stable resin, anotherPerson is adhesion resin, or both are heat stable resin, and, at least one side of above-mentioned Al-Fe line aluminium alloy paper tinsel is implementedChemical conversion processing, between the above-mentioned Al-Fe line aluminium alloy paper tinsel through chemical conversion processing and above-mentioned resin bed, there is bondingLayer.
[3], according to the shaping packaging material [2] described, above-mentioned tack coat is the dry lamination bonding of modified polypropene systemAgent layer or make modified polypropene and the polyacrylic co-extrusion of the mode of above-mentioned chemical conversion treated side side bonding modified polypropeneGo out resin bed.
[4] lithium secondary battery, possesses the shaping packaging material described in any one of [1]~[3] is shaped and is formedBattery exterior body.
According to shaping packaging material of the present invention, can be in the formation work that comprises the minimum angle part of bending radiusWhen order compressing, prevent the generation of the pin hole in Al-Fe line aluminium alloy paper tinsel. Therefore, bag for the shaping of the application of the inventionPackage material, can be with sharp-pointed shape, carries out the shaping of the package body of battery exterior body that intensity is high etc., can be sealedThe package body of exterior body etc. for the battery of property, chemical-resistant, sealing excellence.
Brief description of the drawings
Fig. 1 is the sectional view that represents an example of shaping of the present invention packaging material.
Fig. 2 is the stereogram that represents an example of shaping of the present invention packaging material.
Fig. 3 is another stereogram that represents an example of shaping of the present invention packaging material.
Description of reference numerals
1 ... Al-Fe line aluminium alloy paper tinsel; 2,3 ... resin bed; 4 ... coarse grain; 10 ... shaping packaging material; 24 ... Al-Outside Fe line aluminium alloy paper tinsel volume; 26 ... section sample
Detailed description of the invention
(embodiment)
Below, for the shaping packaging material as embodiments of the present invention, on one side with reference to accompanying drawing explanation on one side.
Fig. 1 is cutting as the shaping packaging material 10 rolling direction D1 of an example of shaping of the present invention packaging materialFace figure.
Be shaped and in showing, possess the shaping lamination of resin bed 2,3, Al-Fe line aluminium alloy paper tinsel 1 with packaging material 10Paper tinsel.
Al-Fe line aluminium alloy paper tinsel 1 is made up of Al-Fe line aluminium alloy.
As this alloy, for example can enumerate Fe content: 0.7~1.3 % by weight, Si content: 0.05~0.3 % by weight, Cu containsAmount: 0.05 % by weight is following, Zn content: below 0.10 % by weight, its surplus is the alloy of Al and other inevitable impurity. SeparatelyOutward, above-mentioned alloy also can contain the Mg of the content below 0.05 % by weight.
In Al-Fe line aluminium alloy paper tinsel, by Fe content is set as to 0.7~1.3 % by weight, with the aluminium foil that does not contain FeCompare, can improve ductility, prevent the generation of the pin hole being caused by bending etc. Because the feelings at Fe content lower than 0.7 % by weightUnder condition, confirm, less than the effect that pin hole produces that prevents in Al-Fe line aluminium alloy paper tinsel, also to confirm the improvement effect less than formabilityReally. In addition, because in the situation that Fe content exceedes 1.3 % by weight, the flexibility of Al-Fe line aluminium alloy paper tinsel 1 suffers damage, rightManufacture in laminated body is not preferred.
In addition, Fe has the effect that makes crystal grain fine, but the effect of adding during lower than 0.7 % by weight is insufficient, if add superCross 1.3 % by weight and produce thick intermetallic compound, not only formability variation, corrosion resistance is variation also.
Si and Fe have the effect that makes size of microcrystal fine jointly, but the effect of adding during lower than 0.05 % by weight is insufficient, asFruit interpolation exceedes 0.3 % by weight, the corrosion resistance variation of paper tinsel.
The thick Z of paper tinsel on the thickness direction D2 of Al-Fe line aluminium alloy paper tinsel 1 is 30 μ m ~ 120 μ m, more preferably 30 μ m ~ 100 μ m,More preferably 30 μ m ~ 40 μ m. The reason that is set as so thick Z of paper tinsel is in order to ensure machinability and prevents invading of moistureThe barrier entering.
If the thickness of Al-Fe line aluminium alloy paper tinsel 1, lower than 30 μ m,, when compressing (deep drawing shaping), easily drawsPlay the fracture of Al-Fe line aluminium alloy paper tinsel 1, even if also easily produce in addition the danger that therefore moisture is invaded such as pin hole in the time not rupturingProperty uprises. On the other hand, if the thickness of Al-Fe line aluminium alloy paper tinsel 1 exceedes 120 μ m, the fracture while can't see for shapingThe further effect of improving, prevent pin hole produce effect also there is no improvement. In addition, only thicken packaging material totalThickness, reduces the weight energy density of the battery that adopts shaping packaging material 10 and volume energy density.
Be 30 μ m ~ 120 μ m with respect to the thickness of Al-Fe line aluminium alloy paper tinsel 1, contained crystalline substance in Al-Fe line aluminium alloy paper tinsel 1The average crystal grain particle diameter of grain is 5 μ m ~ 20 μ m.
Average crystal grain particle diameter is confirmed the further raising less than formability lower than the Al-Fe line aluminium alloy paper tinsel 1 of 5 μ m. In addition,If average crystal grain particle diameter is greater than 20 μ m, become that easily to contain the maximum length L2 shown in Fig. 1 be 0.8 times of above crystal grain(the then coarse grain 4 of explanation), formability reduces.
In Al-Fe line aluminium alloy paper tinsel 1, there are multiple coarse grains 4.
In this manual, so-called coarse grain refers on thickness direction D2 to have the paper tinsel of Al-Fe line aluminium alloy paper tinsel 10.6 times of thick Z above and lower than the crystal grain of the maximum length L2 of 0.8 times.
In the situation of 0.6 times of maximum length L2 on the thickness direction D2 of coarse grain 4 lower than the thick Z of paper tinsel, to formabilityMake a very bad impression. In addition, if the maximum length L2 on the thickness direction D2 of coarse grain 4 is the more than 0.8 times of the thick Z of paper tinsel,Near this coarse grain 4, more easily produce pin hole.
In addition, as shown in Figure 1, the distance X of sowing discord of the center C of coarse grain 4 is important apart from 1mm above. If thick4 of large crystal grain to sow discord distance shorter than 1mm, in the time of the shaping being shaped with packaging material 10, easily at Al-Fe line aluminium alloy paper tinselIn 1, produce pin hole.
Resin bed 2,3, preferably one is heat stable resin, another one is adhesion resin, or both are heat-resisting treeFat.
,, as the formation of the packaging material of resin bed 2,3 and Al-Fe line aluminium alloy paper tinsel 1, can enumerate for example heat stable resinI/Al-Fe line aluminium alloy paper tinsel/heat stable resin II/adhesion resin, heat stable resin I/heat stable resin II/Al-Fe line aluminium alloy paper tinsel/Heat stable resin III/adhesion resin, heat stable resin/Al-Fe line aluminium alloy paper tinsel/adhesion resin, heat stable resin I/heat stable resinII/Al-Fe line aluminium alloy paper tinsel/adhesion resin etc.
Being shaped with in packaging material 10, need to prevent the constriction of the Al-Fe line aluminium alloy paper tinsel 1 when compressing(necking) caused fracture, carries out the shaping of sharp-pointed shape. Therefore, as the heat-resisting tree of intensity and percentage elongation excellenceFat, preferably stretched film is at one side or the two sides contact laminating of Al-Fe line aluminium alloy paper tinsel 1. In addition, be shaped and use packaging material 10 to existAfter shaping, seal, therefore can use well and there is stable on heating stretched film.
As stretched film, can use polyamide (nylon) or polyester film. Especially, is preferably rich in heat resistance, intensityThe stretched film high with percentage elongation, directionality is few.
Like this, by the direct layer of one side or two sides at Al-Fe line aluminium alloy paper tinsel 1 by PA membrane or polyester filmPress, or make polyester film and PA membrane stacked, at one side or the two sides contact laminating of Al-Fe line aluminium alloy paper tinsel 1, Ke YiyouImitate the constriction of the Al-Fe line aluminium alloy paper tinsel 1 while suppressing to be shaped, obtain the battery exterior body of dark and sharp-pointed shape.
Use above-mentioned stretched film in the one of resin bed 2,3 or both, preferably by the thickness of stretched filmBe made as 9~50 μ m. If the thickness of stretched film is lower than 9 μ m, while carrying out sharp-pointed shaping, the percentage elongation deficiency of stretched film,In Al-Fe line aluminium alloy paper tinsel 1, there is constriction, the caused cob webbing of fracture of Al-Fe line aluminium alloy paper tinsel 1 easily occurs. SeparatelyOn the one hand, if the thickness of stretched film exceedes 50 μ m, although the intensity of shape maintains improves, prevent Al-Fe line aluminium alloyThe effect of the formability of the fracture of paper tinsel 1, sharp-pointed shape does not improve, in only thickening shaping packaging material 10,Weight energy density and volume energy density are reduced.
Stretched film when contact laminating, is preferably used to biliquid curing type urethanes on Al-Fe line aluminium alloy paper tinsel 1It is dry lamination binding agent. Its reason is that (deep drawing is shaped or the protruding one-tenth of drum owing to can utilizing cold forming after aging (ageing)Shape) fully sharp-pointed shaping of realization.
In addition, use adhesion resin in the one of resin bed 2,3, preferably use poly-as adhesion resinEthene, polypropylene, polypropylene EVA, maleic acid modified polypropene, ethylene-acrylate EVA or ionomer resin etc.Unstretching film. Unstretching film as described above, can improve for invading because of moisture the lithium secondary battery that produces hydrofluoric acidThe chemical-resistant of electrolyte etc., there is good heat sealability, can maintain the sealing of housing, container, therefore preferred. Poly-Propylene, polypropylene EVA (with a small amount of ethene and/or the EVA of other polymerizable monomer), maleic acid modification poly-thirdAlkene, its fusing point be poly equal and more than, sealing intensity is at high temperature high, therefore in the High temperature storage test of batteryThe possibility that causes the unfavorable conditions such as run-down, expansion, fracture in (safety testing) is little, thereby excellent.
Unstretching film can be directly stacked on Al-Fe line aluminium alloy paper tinsel 1, or also can be at PA membrane or polyester filmUpper stacked. But, at the stacked unstretching film of inner face being shaped with the one side of packaging material 10, owing to thering is heat sealability, guaranteeThe high chemical-resistant of the content to electrolyte etc., therefore preferred.
Laminated polyethylene, polypropylene, polypropylene EVA, maleic acid modified polypropene, ethylene-acrylate EVA,When the unstretching film of ionomer resin, no matter base material is Al-Fe line aluminium alloy paper tinsel 1 or stretched film all can use biliquid curing typeUrethanes is dry lamination binding agent.
But as lithium secondary battery, filling and pack and contain electrolyte, because moisture is invaded and is produced hydrogenIn the situation of the such content of fluoric acid, general urethanes is dry lamination binding agent, and this adhesive layer is due to electricitySeparate liquid, acid impact and swelling, exist caking property decline problem. Therefore, preferably use and have fully for organic solvent, acidThe biliquid curing type dry lamination binding agent of close-burning sour modified polypropene system.
Use above-mentioned unstretching film in the one of resin bed 2,3, preferably the thickness of unstretching film is made as to 9~100 μ m. If unstretching film is lower than 9 μ m, thickness after forming is thin, easily produces pin hole, has anti-corrosion for electrolyte etc.The anxiety of property decline. On the other hand, even if use the unstretching film of the thickness that exceedes 100 μ m, chemical-resistant and heat sealability do not have yetThere is further raising, only make volume energy density reduce.
Moreover, the object for raising with the wetability of binding resin, and/or prevent for the moisture due to electrolyteThe dissolving of the Al-Fe line aluminium alloy paper tinsel 1 of the electrolytical decomposition that intrusion causes and the hydrofluoric acid that produces, improves corrosion proof order, preferably Al-Fe line aluminium alloy paper tinsel 1 is implemented the chemical conversion processing of chromium phosphate hydrochlorate processing etc., and/or acrylic acid series is setThe base treatment of the crosslinked painting type of slaine for fat, acrylic acid series water-soluble resin.
In addition, when at least one side to Al-Fe line aluminium alloy paper tinsel 1 has been implemented in the situation of chemical conversion processing, in this changeLearn on conversion processing face, the tack coat that can form across the dry lamination binding agent that is by modified polypropene, or by modificationThe tack coat that polypropylene and polyacrylic coextrusion resin bed form, stacked heat adhesiveness resin bed. Thus, be shaped at deep drawingIn situation for sharp-pointed shape, the pin hole in the angle part of formed products is difficult to produce, and can obtain the good bag of formabilityPackage material.
Base material is in the situation of Al-Fe line aluminium alloy paper tinsel 1, can adopt coetrusion, sandwich laminating by unstretching filmCarry out lamination. In this situation, make, under the mode of Al-Fe line aluminium alloy paper tinsel 1 side bonding modified polypropene, to use modified polypropeneWith polyacrylic coextrusion resin bed as tack coat.
According to the kind of electrolyte, the heat lamination packaging material that use these to be obtained by coetrusion, sandwich laminatingTime, do not need coating, the drying process of binding agent, therefore there is bonding defect few, the reduction of the cohesive force that electrolyte brings is also few,Can obtain the situation of good sealing.
Then, the manufacture method for the shaping the present invention relates to packaging material, lifts concrete example and describes.
When packaging material are used in the shaping that manufacture the present invention relates to, implement successively Al-Fe line aluminium alloy paper tinsel manufacturing process andThe bonding operation of resin bed.
(manufacturing process of Al-Fe line aluminium alloy paper tinsel)
In the present embodiment, by melting, casting, base (slab), building up by welding, homogenize(homogenize; Processing homogenizes), each operation of hot rolling, cold rolling, intermediate annealing, cold rolling, paper tinsel rolling, final annealing, manufactureGo out Al-Fe line aluminium alloy paper tinsel 1.
In melting process and casting process, for example, melted alloy consists of Fe content: 0.7~1.3 % by weight, Si containAmount: 0.05~0.3 % by weight, Cu content: 0.05 % by weight is following, Zn content: below 0.10 % by weight, its surplus is by Al and otherThe material (for example, JIS standard A 8079H-O) that inevitably impurity forms, makes ingot casting.
Then,, in preforming, ingot casting is processed into slab shape. The thickness of the material while being processed into slab shape is for example establishedBe 500~600mm.
Then, in building up by welding operation, 4~6 faces of the alloy material that is processed into slab shape are cut equably, removeImpurity. In this operation, carry out the cutting of alloy material with for example 6~12mm/ one side.
Then,, homogenizing in operation, carry out the processing that homogenizes of the alloy material after building up by welding operation. Place homogenizesReason temperature is preferably made as 400~600 DEG C. In addition, processing time that homogenizes is preferably made as 2~10 hours.
Then, in hot-rolled process, the at high temperature rolling alloy material after treatment that homogenizes. Alloy material in this operationThe hot-rolled temperature of material is preferably made as 280~300 DEG C. In addition, the thickness of the alloy material after hot rolling is made as 5mm left and right.
Then, in cold rolling process, the alloy material of hot rolling is carried out cold rolling, stretch compared with unfertile land.
The thickness of the alloy material after the cold rolling temperature of the alloy material in this operation, rolling rate, rolling is preferably established respectivelyBe 110~240 DEG C, 40~90%(4 passage), 0.6mm.
Then, in intermediate annealing operation, remove the strain of the alloy material inside after cold rolling by heat treatment, make tissueSoftening, improve ductility. Treatment temperature in this operation is preferably 380~400 DEG C, is particularly preferably 390 DEG C. In addition, processTime is preferably made as 1.5~2.5 hours.
The average crystal grain particle diameter of Al-Fe line aluminium alloy paper tinsel is subject to according to the rolling rate in paper tinsel rolling process and intermediate annealing conditionTo very large impact.
For the average crystal grain particle diameter of crystal grain contained in Al-Fe line aluminium alloy paper tinsel being made as to 5 μ m ~ 20 μ m, and notBe formed in the paper tinsel rolling direction cross section of Al-Fe line aluminium alloy paper tinsel and there is the crystal grain that exceedes the maximum length of 0.8 times that paper tinsel is thick, andForm that multiple to have paper tinsel thick 0.6 times above and lower than the crystal grain of the maximum length of 0.8 times, preferably: locating during by intermediate annealingReason Temperature Setting is that 380~400 DEG C, processing time are set as 1.5~2.5 hours, by the paper tinsel rolling of Al-Fe line aluminium alloy paper tinselRolling rate is made as 30~50% scope.
Then,, in cold rolling process, the alloy material after intermediate annealing is rolled. In addition, the rolling in this operationRate and cold rolling after the thickness of alloy material be preferably made as 0.3mm, 50%(1 passage).
Then,, in paper tinsel rolling process, alloy material, with the further rolling of multiple passages, is stretched compared with unfertile land. This operationIn rolling rate and the thickness of alloy material after paper tinsel rolling, be preferably made as 40 μ m, (3~4 passage) below 50%. By at thisUnder condition, process, can prevent from being formed in the paper tinsel rolling direction cross section of Al-Fe line aluminium alloy paper tinsel, have than paper tinsel thick 0.6The crystal grain of doubly little or paper tinsel is thick 0.8 times of above maximum length.
Then,, in final annealing operation, the alloy material rolling out compared with unfertile land is implemented to annealing in process. In this operationTreatment temperature and processing time are preferably made as respectively 240~300 DEG C, 24~96 hours.
By processing, can manufacture a kind of Al-Fe line aluminium alloy paper tinsel 1, its average crystal grain grain under above conditionFootpath is 5 μ m ~ 20 μ m, and exist multiple in paper tinsel rolling direction cross section, in the thick direction of paper tinsel, have paper tinsel thick more than 0.6 times andLower than the crystal grain of the maximum length of 0.8 times, more than the plurality of crystal grain mutual distance 1mm.
(the bonding operation of resin bed)
First the resin bed 2,3 that, preparation contains heat-resistant resin film. Contain more than 2 heat-resistant resins at resin bed 2In the situation of film, preferably 2 above heat-resistant resin films are stacked across tack coat each other.
Then, the resin bed obtaining like this 2 and Al-Fe line aluminium alloy paper tinsel 1 are situated between stacked by binding agent. More particularly,For example, on the surface of resin bed 2 or the surface-coated dry lamination binding agent of Al-Fe line aluminium alloy paper tinsel 1, make dry laminationWith after solvent evaporates contained in binding agent, by stacked to resin bed 2 and Al-Fe line aluminium alloy paper tinsel 1.
, adopt the method for dry lamination etc., resin bed 3 and Al-Fe line aluminium alloy paper tinsel 1 are fitted, manufacture and contain tree thereafterThe packaging material 10 for shaping of fat layer 2,3 and Al-Fe line aluminium alloy paper tinsel 1.
(embodiment 1)
The manufacture method of the Al-Fe line aluminium alloy paper tinsel 1 based on illustrating in above-mentioned embodiment, produces Al-Fe as followsLine aluminium alloy paper tinsel.
In the present embodiment, be first Si content by alloy composition: 0.05 % by weight, Fe content: 1.10 % by weight, Cu containAmount: 0.01 % by weight, Mg content: 0.01 % by weight, Zn content: Al-Fe line aluminium alloy (the JIS standard A 8079H-of 0.01 % by weight6 faces of ingot casting (thickness is 500mm) O) carry out the building up by welding of 6~12mm left and right, carry out the homogeneous of 5 hours at 500 DEG CChange and process. Then, at the rolling paper tinsel temperature of 280~300 DEG C, carry out hot rolling until thickness of slab is 5mm.
Cold rolling rolling rate is 40~90%, and the scope that is 110~240 DEG C in rolling paper tinsel temperature is implemented repeatedly, cold rolling endTime be formed as the thickness of slab of 0.6mm. In the moment of the thickness of slab of this 0.6mm, the intermediate annealing operation that enters 2 hours at 390 DEG C, inBetween be 50% in rolling rate after annealing, it is cold rolling that rolling paper tinsel temperature is that the scope of 100~230 DEG C is carried out, and is formed as the thickness of slab of 0.3mm.
Then, adopting the overlapping milled sheet 2 pieces coincidence rollings that are rolled, is the condition below 50% in rolling rateUnder, carrying out 3 paper tinsel rollings, the paper tinsel that is formed as 40 μ m is thick, finally at 270 DEG C, carries out the final annealing of 40 hours, produces Al-The soft paper tinsel of Fe line aluminium alloy.
By the composition of the Al-Fe line aluminium alloy in the present embodiment with create conditions and be shown in table 1.
Use the above-mentioned Al-Fe line aluminium alloy paper tinsel producing, heat-resistant resin layer (stretched film), the hot adhesion shown in followingProperty resin bed (unstretching film), chemical conversion processing layer and tack coat, make shaping packaging material.
Heat-resistant resin layer ON25: polyamide (nylon) film 25 μ m
ON15: polyamide (nylon) film 15 μ m
PET25: polyester film 25 μ m
PET12: polyester film 12 μ m
Heat adhesiveness resin bed CPP40: un-stretched polypropylene film 40 μ m
CPP30: un-stretched polypropylene film 30 μ m
Chemical conversion processing layer AC: resin-coated type
Tack coat AD1: biliquid curing type urethanes is binding agent
AD2: the non-urethanes of biliquid curing type is binding agent
AD3: coextrusion resin (modified olefin resin/olefin resin)
The shaping of the present embodiment is as shown in table 2 by the formation of packaging material, is formed as by ON25/AD1/AC/AL40/AC/The laminated body that the order of AD2/CPP40 forms.
Moreover the AL40 in table 2 and AL30, represent the Al-Fe line aluminium alloy paper tinsel in each embodiment and comparative example.
(embodiment 2)
Be made as the composition of the Al-Fe line aluminium alloy shown in table 1 and create conditions, and adopting the packaging material shown in table 2Form, obtain similarly to Example 1 in addition the shaping packaging material of embodiment 2.
(embodiment 3)
Be made as the composition of the Al-Fe line aluminium alloy shown in table 1, and create conditions middle by the temperature in intermediate annealing operationDegree is made as 380 DEG C, and adopts the formation of the packaging material shown in table 2, obtains similarly to Example 1 in addition embodiment 3Shaping packaging material.
(embodiment 4)
Be made as the composition of the Al-Fe line aluminium alloy shown in table 1, and middle rolling rate be made as below 50% creating conditionsCarry out 4 coincidence rollings, the paper tinsel that is made as 30 μ m is thick, and adopts the formation of the packaging material shown in table 2, in addition with embodiment1 similarly obtains the shaping packaging material of embodiment 4.
(comparative example 1)
Be made as the composition of the Al-Fe line aluminium alloy shown in table 1, and create conditions middle by the temperature in intermediate annealing operationDegree is made as 405 DEG C, makes rolling rate be greater than 50% and below 60%, carry out 3 coincidence rollings, and the paper tinsel that is made as 40 μ m is thick, and adopts tableThe formation of the packaging material shown in 2, obtains the shaping packaging material of comparative example 1 in addition similarly to Example 1.
(comparative example 2)
Be made as the composition of the Al-Fe line aluminium alloy shown in table 1 and create conditions, and adopting the packaging material shown in table 2Form, similarly obtain in addition the shaping packaging material of comparative example 2 with comparative example 1.
(comparative example 3)
Be made as the composition of the Al-Fe line aluminium alloy shown in table 1, and create conditions middle by the temperature in intermediate annealing operationDegree is made as 410 DEG C, and adopts the formation of the packaging material shown in table 2, similarly obtains comparative example 3 in addition with comparative example 1Shaping packaging material.
(comparative example 4)
Be made as the composition of the Al-Fe line aluminium alloy shown in table 1, and in creating conditions, make rolling rate be greater than 50% andBelow 60%, carry out 4 coincidence rollings, the paper tinsel that is made as 30 μ m is thick, and adopts the shaping packaging material of the formation shown in table 2, removesBeyond this, similarly obtain the shaping packaging material of comparative example 4 with comparative example 3.
In embodiment 1~embodiment 4 and comparative example 1~comparative example 4, for the one-tenth that adopts respectively above-mentioned condition to produceShape packaging material, the assay method of the average crystal grain particle diameter that employing then illustrates, the crystal grain (coarse grain) of cross-wise directionObservational technique, formability evaluation method are evaluated.
(assay method of average crystal grain particle diameter)
First, from Al-Fe aluminum series alloy paper tinsel volume as shown in Figure 2 24, produce the sample of overall width × 500mm width,Again from the both ends (W, D) of width, the big or small section sample 26 that central portion (C) is cut to easy grinding.
The section sample 26 having cut off is imbedded in resin, uses rotary grinder polishing to grind.
Adopt known anodizing to carry out macroscopical etching through the Al-Fe line aluminium alloy foil sample grinding.
By the such anodic oxidation of polarized light microscope observing sample, measure size of microcrystal. With 200 times of observations, setThe mensuration region of 100 μ m φ, calculates the wherein number of contained crystal grain. Moreover, measure in region and have a whole crystal grain completelySituation count 1, touch the situation at edge of measuring region and count 1/2.
N crystal grain, in the area of 100 μ m φ, average crystal grain particle diameter r tries to achieve by following formula.
[formula 1]
π(50)2/n=πr2
[formula 2]
r=[(50)2/n]1/2
(assay method of sowing discord distance between the maximum length of coarse grain and coarse grain)
By the operation same with the assay method of average crystal grain particle diameter, prepare anodic oxidation section sample 26.
Then, from the A direction shown in Fig. 3 by the polarized light microscope observing sample 26 of cutting into slices, by 100~500 times of observationsHave or not the coarse grain of the cross-wise direction in the cross section shown in cross section 1 to implement. Whole thick by containing one in mensuration region completelyThe situation of large crystal grain is regarded as coarse grain. In addition, in the case of observing more than 2 even number n coarse grains, by toolHave the coarse grain of the long distance of n/2 each other as coarse grain 1 and coarse grain 2, the distance between them is asDistance between whole coarse grain. In the case of observing more than 3 odd number m coarse grains, will there are (m+1)/2The coarse grain of long distance is each other as coarse grain 1 and coarse grain 2, and the distance between them is as final thickIntercrystalline distance. Moreover the distance between coarse grain is that the distance of measuring between the center (C) of coarse grain is tried to achieve.In addition, the center of coarse grain (C) is set as the central point of the line of the maximum length of diameter.
(formability evaluation method)
Be sampled as blank (blank) shape of 80mm × 120mm with packaging material by being shaped, utilize forming height freelyStraight mould carries out the shaping of deep drawing one-phase, uses the pin hole detector of Nonopaque type to confirm the formed products that forming height has changedThe having or not of pin hole.
Formed products is made 10, does not all have the forming height of the situation of pin hole generation to evaluate formability with 10.
In addition, formability is that forming height is changed by 0.5mm, the situation of the forming height more than obtaining 5mm asThe good product of formability, using the situation lower than 5mm as cob webbing product.
In this formability evaluation method, use the mould with following shape.
Punch shape (external dimensions): long limit 54mm, minor face 33mm
Drift shoulder R2mm, angle R2mm
Mould shape (inside dimension): long limit 55mm, minor face 34mm,
Mould shoulder R1mm
(R: bending radius)
By the Al-Fe line aluminium alloy paper tinsel producing in embodiment 1~embodiment 4 and comparative example 1~comparative example 4 and the use that is shapedObservation, the shaping of the mensuration of the average crystal grain particle diameter of the above-mentioned explanation in packaging material, the particle diameter (coarse grain) of cross-wise directionProperty evaluation the results are shown in table 2.
As shown in table 2, in embodiment 1~embodiment 4, the average crystal grain particle diameter of Al-Fe line aluminium alloy paper tinsel is 5 μ m ~ 20 μM, and the maximum length of coarse grain is that thick 0.6 times of the paper tinsel of Al-Fe line aluminium alloy paper tinsel is above and lower than 0.8 times, thick crystalline substanceThe distance of sowing discord of intergranular is more than 1mm. This is that the treatment temperature when making intermediate annealing is 380~400 DEG C, and the processing time is1.5~2.5 hours, the scope that the rolling rate of paper tinsel rolling is 30~50% was caused.
On the other hand, in comparative example 1 and 2, although average crystal grain particle diameter is 5 μ m ~ 20 μ m, the maximum of coarse grain 1 and 2It is above and lower than 0.8 times that length is paper tinsel thick 0.6 times, but sow discord distance lower than 1mm between coarse grain. In addition, comparingIn example 3, although average crystal grain particle diameter is 5 μ m ~ 20 μ m, the maximum length of coarse grain 1 be paper tinsel thick 0.6 times above and lower than0.8 times, but the maximum length of coarse grain 2 that to be paper tinsel thick is more than 0.8 times, and, between coarse grain sow discord distance lower than1mm. In addition, in comparative example 4, although average crystal grain particle diameter is 5 μ m ~ 20 μ m, the maximum length of coarse grain 1 and 2 isPaper tinsel thick more than 0.8 times, between coarse grain sow discord distance lower than 1mm. Like this, comparative example 1~4 is de-from scope of the present inventionFrom, be that the treatment temperature during due to intermediate annealing exceedes the scope of 380~400 DEG C, and the rolling rate of paper tinsel rolling exceedes 30~50% scope.
In addition, in embodiment 1~embodiment 4, forming height is 6.5~9.0mm, on the other hand, and at comparative example 1 and 2Middle forming height is 4.0, and formability is low compared with embodiment. The formability of comparative example 1 and 2 is low due between coarse grainSow discord distance lower than 1mm. In addition, the forming height of comparative example 3 is 3.0, and formability is low compared with embodiment. This is due to thickThe maximum length of crystal grain 2 be paper tinsel thick more than 0.8 times, between coarse grain sow discord distance lower than 1mm. In addition, the one-tenth of comparative example 4Shape is highly 3.5, and formability is low compared with embodiment. This be due to coarse grain 1 and 2 be all maximum length be paper tinsel thick 0.8Doubly, between coarse grain, sow discord distance lower than 1mm.

Claims (10)

1. shaping packaging material, is characterized in that, table in possess resin bed, used thickness be 30 μ m~The shaping packaging material of the Al-Fe line aluminium alloy paper tinsel of 120 μ m,
In described Al-Fe line aluminium alloy paper tinsel, the average crystal grain particle diameter of contained crystal grain is 5 μ m~20 μ m, and exist multipleIn the paper tinsel rolling direction cross section of described Al-Fe line aluminium alloy paper tinsel, on the thickness direction of described Al-Fe line aluminium alloy paper tinsel, there is instituteState that thick 0.6 times of the paper tinsel of Al-Fe line aluminium alloy paper tinsel is above and lower than the crystal grain of the maximum length of 0.8 times, the plurality of crystal grain each otherMore than 1mm.
2. shaping packaging material according to claim 1, is characterized in that, at least one of the resin bed in described tableFor heat stable resin, use the stretched film being formed by polyamide or polyester film as described heat stable resin.
3. shaping packaging material according to claim 1 and 2, is characterized in that, the resin bed in described table at leastOne is stretched film, and described stretched film is dry lamination binding agent and described Al-Fe by biliquid curing type urethanesLine aluminium alloy paper tinsel bonding.
4. shaping packaging material according to claim 1 and 2, is characterized in that, are to described Al-Fe line aluminium alloy paper tinselAt least one surface, implemented the chemical conversion processing of chromium phosphate hydrochlorate processing or by acrylic resin or acrylic acidIt is the material of the crosslinked base treatment of water-soluble resin slaine.
5. shaping packaging material according to claim 1, is characterized in that, the one of the resin bed in described table is resistance toHot resin, another one is adhesion resin, or both are heat stable resin, and, to described Al-Fe line aluminium alloy paper tinsel extremelyFew one side has been implemented chemical conversion processing, the described Al-Fe line aluminium alloy paper tinsel through chemical conversion processing and described resin bed itBetween there is tack coat.
6. shaping packaging material according to claim 5, is characterized in that, described tack coat is modified polypropene systemDry lamination adhesive layer or make described chemical conversion treated side side bonding modified polypropene mode modified polypropene andPolyacrylic coextrusion resin bed.
7. a lithium secondary battery, is characterized in that, possess by the packaging material of the shaping described in claim 1 or 2 be shaped andThe battery exterior body becoming.
8. a lithium secondary battery, is characterized in that, possesses shaping claimed in claim 3 packaging material are shaped and are formedBattery exterior body.
9. a lithium secondary battery, is characterized in that, possesses shaping claimed in claim 4 packaging material are shaped and are formedBattery exterior body.
10. a lithium secondary battery, is characterized in that, possess by the packaging material of the shaping described in claim 5 or 6 be shaped andThe battery exterior body becoming.
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