CN103212975A - Online rotor automatic cold press - Google Patents
Online rotor automatic cold press Download PDFInfo
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- CN103212975A CN103212975A CN2013101221558A CN201310122155A CN103212975A CN 103212975 A CN103212975 A CN 103212975A CN 2013101221558 A CN2013101221558 A CN 2013101221558A CN 201310122155 A CN201310122155 A CN 201310122155A CN 103212975 A CN103212975 A CN 103212975A
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Abstract
The invention relates to an online rotor automatic cold press comprising a bottom plate, a rotor cold press assembly device which is arranged on the top surface of the bottom plate and a wire body which is matched with the rotor cold press assembly device; the rotor cold press assembly device comprises a rotor cold press assembly support; an intelligent measurement and control system is arranged on the rotor cold press assembly device; an intelligent pressing device is arranged on the top of the rotor cold press support; the bottom end of the intelligent pressing device penetrates through the rotor cold press support and is connected with a compression measuring head; a measuring head guiding installation plate is arranged on a part on the bottom end of the intelligent pressing device, which is close to the compression measuring head; a tooling plate jacking mechanism is arranged on the bottom plate close to the outer side of the rotor cold press assembly support; and a support shifting mechanism is arranged on the bottom plate close to the inner side of the rotor cold press assembly support. The online rotor automatic cold press has the beneficial effects that online measurement is realized, manpower cost is saved, the assembly automation and flexibility degree are improved, and the assembly quality and production efficiency are improved.
Description
Technical field
The present invention relates to a kind of online rotor automatic cold-press machine.
Background technology
Present stage, household electrical appliances refrigeration product competition is growing more intense, and frequency-changeable compressor is energy-conservation with it, the advantage of low noise and fast-refrigerating is arisen at the historic moment; Compressor is the core component of refrigerator, and frequency-changeable compressor is extensive use in enormous quantities in refrigerator is produced, and will become a kind of development trend.The rotor assembling is the key link of compressor assembling, and the rotor of traditional compressor assembles in the hot jacket mode, promptly rotor is heated to very high temperature, the rotor inner hole thermal expansion is become be inserted in bent axle greatly, by the cooling device cooled rotor, rotor is fixed on the bent axle again.But when the structure of frequency-changeable compressor and rotor material characteristic have determined the rotor assembling, can only adopt the mode of colding pressing, the hot jacket mode can cause rotor crack.
At present, the automation equipment that does not also have appearance that rotor is colded pressing and joined on the existing market also owing to lack the automation equipment that rotor is colded pressing and joined, has influenced the process of frequency-changeable compressor mass production simultaneously.Yet no matter for traditional compressor, or frequency-changeable compressor, adopting the method for joining of colding pressing all is the production technology of a kind of advanced person's low energy consumption, so develop the rotor automatic cold-press machine of online use, the compressor industry is had important value, can improve detection efficiency and accuracy of detection greatly.
Summary of the invention
The purpose of this invention is to provide a kind of online rotor automatic cold-press machine, it is applied to the online assembling of compressor drum, can be pressed into rotor automatically, accurately control bent axle end play value, the relation curve that shows pressure assembling force and press-mounting stroke in real time, make the automation and the flexibility degree of assembling higher, thereby improve assembly quality and production efficiency; This device can many combinations, use side by side on production line.
The objective of the invention is to be achieved through the following technical solutions:
A kind of online rotor automatic cold-press machine, comprise base plate, the rotor that is installed on plate top surface cold pressing assembling device and with the rotor line body that assembling device matches of colding pressing, comprise the rotor mount support of colding pressing near the described rotor assembling device of colding pressing on the described base plate, rotor is colded pressing and intelligent observing and controlling system is installed on the assembling device, a cold pressing top of the trellis of rotor is provided with intelligent device for exerting, intelligence device for exerting bottom is passed the rotor support of colding pressing and is connected with and compresses gage outfit, described intelligent device for exerting bottom is equipped with gage outfit guiding installing plate near compressing the gage outfit place, on the gage outfit guiding installing plate gage outfit guiding mechanism is installed, line slideway is installed on the gage outfit guiding mechanism measures slide block; Described base plate rear side is provided with power distribution cabinet, be provided with frock plate lifting machine structure near the cold pressing outside of mount support of rotor on the described base plate, the top of frock plate lifting machine structure is provided with the rotor alignment measurement mechanism of colding pressing, be provided with the support shift mechanism near the cold pressing inboard of mount support of rotor on the described base plate, support shift mechanism and be provided with back-up block, rotor cold pressing alignment measurement mechanism the bottom with support shift mechanism and be slidingly connected.The described gage outfit that compresses is positioned at line slideway and measures the slide block top, describedly compresses the cylinder that gage outfit colds pressing on the mount support by four pneumatic depression bars and rotor and is connected.Described support shift mechanism is made up of symmetrically arranged two line slideways.
Further, the described rotor alignment measurement mechanism of colding pressing comprises slide mechanism, be connected with the jacking cylinder on the slide mechanism, the jacking cylinder is fixed on the frock plate lifting machine structure, the top of described slide mechanism is connected with compound table, the middle part of compound table is provided with the column through hole, is provided with the bent axle bearing column in this column through hole, and the bottom of bent axle bearing column is passed compound table and is connected with base plate.
Further, described slide mechanism comprises linear bearing and the sliding axle that is installed in the linear bearing, and the bottom of described linear bearing is slidingly connected by slide block and line slideway, fixedlys connected with compound table by screw in the top of sliding axle.
Further, the outside of described jacking cylinder is arranged with two high accuracy displacement sensors.
Further, described rotor is colded pressing and is provided with the bent axle detent mechanism with the corresponding position of compound table on the mount support.
Further, described rotor is colded pressing and is provided with blocking mechanism with the corresponding position of frock plate on the mount support.
Beneficial effect of the present invention is: saved human cost, significantly improved assembly precision, the automation of assembling and flexibility degree are higher, have improved assembly quality and production efficiency, and can not cause stress deformation to compressor body in detection, maximum is pressed into power and reaches 25000N.
Description of drawings
With reference to the accompanying drawings the present invention is described in further detail below.
Fig. 1 is the front view of the described a kind of online rotor automatic cold-press machine of the embodiment of the invention;
Fig. 2 is the side view of the described a kind of online rotor automatic cold-press machine of the embodiment of the invention;
Fig. 3 is the partial enlarged drawing at A place among Fig. 2.
Among the figure:
1, base plate; 2, the rotor assembling device of colding pressing; 3, line body; 4, power distribution cabinet; 5, the rotor mount support of colding pressing; 6, intelligent observing and controlling system; 7, gage outfit guiding installing plate; 8, gage outfit guiding mechanism; 9, line slideway is measured slide block; 10, compress gage outfit; 11, pneumatic depression bar; 12, intelligent device for exerting; 13, frock plate lifting machine structure; 14, support shift mechanism; 15, back-up block; 16, the rotor alignment measurement mechanism of colding pressing; 17, line slideway; 18, slide mechanism; 19, jacking cylinder; 20, compound table; 21, bent axle bearing column; 22, linear bearing; 23, sliding axle; 24, high accuracy displacement sensor; 25, bent axle detent mechanism; 26, blocking mechanism; 27, compressor body.
The specific embodiment
As Figure 1-3, the described a kind of online rotor automatic cold-press machine of the embodiment of the invention, comprise base plate 1, the rotor that is installed on base plate 1 end face cold pressing assembling device 2 and with the rotor line body 3 that assembling device 2 matches of colding pressing, described line body 3 is provided with the frock plate, the described rotor assembling device 2 of colding pressing comprises the rotor mount support 5 of colding pressing, rotor is colded pressing and intelligent observing and controlling system 6 is installed on the assembling device 2, rotor support 5 tops of colding pressing are provided with intelligent device for exerting 12, intelligence device for exerting 12 bottoms are passed the rotor support 5 of colding pressing and are connected with and compress gage outfit 10, described intelligent device for exerting 12 bottoms are equipped with gage outfit guiding installing plate 7 near compressing gage outfit 10 places, on the gage outfit guiding installing plate 7 gage outfit guiding mechanism 8 is installed, line slideway is installed on the gage outfit guiding mechanism 8 measures slide block 9; Described base plate 1 rear side is provided with power distribution cabinet 4, be provided with frock plate lifting machine structure 13 near the cold pressing outside of mount support 5 of rotor on the described base plate 1, the top of frock plate lifting machine structure 13 is provided with the rotor alignment measurement mechanism 16 of colding pressing, be provided with and support shift mechanism 14 near the cold pressing inboard of mount support 5 of rotor on the described base plate 1, support shift mechanism 14 and be provided with back-up block 15, rotor cold pressing alignment measurement mechanism 16 the bottom with support shift mechanism 14 and be slidingly connected.The described gage outfit 10 that compresses is positioned at line slideway and measures slide block 9 tops, describedly compresses the cylinder that gage outfit 10 colds pressing on the mount support 5 by four pneumatic depression bars 11 and rotor and is connected; Described support shift mechanism 14 is made up of symmetrically arranged two line slideways 17.
The described rotor alignment measurement mechanism 16 of colding pressing comprises slide mechanism 18, be connected with jacking cylinder 19 on the slide mechanism 18, jacking cylinder 19 is fixed on the frock plate lifting machine structure 13, the top of described slide mechanism 18 is connected with compound table 20, the middle part of compound table 20 is provided with the column through hole, be provided with bent axle bearing column 21 in this column through hole, the bottom of bent axle bearing column 21 is passed compound table 20 and is connected with base plate 1.The outside of described jacking cylinder 19 is arranged with two high accuracy displacement sensors 24.
Described slide mechanism 18 comprises linear bearing 22 and the sliding axle 23 that is installed in the linear bearing 22, and the bottom of described linear bearing 22 is slidingly connected by slide block and line slideway 17, fixedlys connected with compound table 20 by screw in the top of sliding axle 23.
Described rotor is colded pressing and is provided with bent axle detent mechanism 25 with compound table 20 corresponding positions on the mount support 5; Described rotor is colded pressing and is provided with blocking mechanism 26 with the corresponding position of described frock plate on the mount support 5.
During concrete the use, the compressor body 27 that places rotor in advance is sent to device location with the frock plate, blocking mechanism 26 stops the frock plate, frock plate lifting machine structure 13 passes through compound table 20 with the jacking of frock plate, bent axle detent mechanism 25 is the location crankshaft angles automatically, automatically measure also and carry out the rotor press-mounting preparation by rotor behind the rotor press-mounting of setting and crankcase place gap width, intelligent device for exerting 12 press-fits rotor fast, press-fits to measure pressure assembling force simultaneously, press-fit displacement.Be press fit into when rotor reaches the gap width that sets and stop to press-fit, pressure head returns, and compound table 20 returns, and blocking mechanism 26 clearance frock plates enter next operation.If undesirable, then stop to press-fit and reporting to the police.
Among the present invention, the described rotor alignment measurement mechanism 16 of colding pressing is whole cores that are press-fitted process, after workpiece carries out jacking on the frock plate, supports shift mechanism 14 actions, makes back-up block 15 loads, frock plate and 3 disengagings of line body.Press-fit in the rotor process, bent axle bearing column 21 plays the also effect of pressure-bearing of supporting.Pneumatic system drives the normotopia that bent axle locating piece in the bent axle detent mechanism 25 carries out bent axle, the bent axle of workpiece is met the requirements of press-fit the position; High accuracy displacement sensor 24 is used for monitoring constantly the variation that press-fits the process displacement.
Online rotor automatic cold-press machine of the present invention can be designed to multistation, and the function that is realized is identical, promptly can be used for the same train compressor, reduce operating personnel, raise the efficiency, also can be used for the different series compressor, realize that many kinds compressor works simultaneously, also can use separately; Can detect the corresponding power of being pressed into that difference is pressed into size in the process of press in, can set bent axle end play value after press-fiting in advance arbitrarily according to technological requirement, meeting of the present invention is finished the overall process that press-fits according to setting value automatically, has guaranteed the parameters requirement of rotor press-mounting.Can really guarantee the quality in the rotor press-mounting process reliably.
The present invention is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present invention; no matter but on its shape or structure, do any variation; every have identical with a application or akin technical scheme, all drops within protection scope of the present invention.
Claims (8)
1. online rotor automatic cold-press machine, comprise base plate (1), the rotor that is installed on base plate (1) end face cold pressing assembling device (2) and with the rotor line body (3) that assembling device (2) matches of colding pressing, it is characterized in that: the described rotor assembling device (2) of colding pressing comprises the rotor mount support (5) of colding pressing, rotor is colded pressing and intelligent observing and controlling system (6) is installed on the assembling device (2), rotor support (5) top of colding pressing is provided with intelligent device for exerting (12), intelligence device for exerting (12) bottom is passed the rotor support (5) of colding pressing and is connected with and compresses gage outfit (10), gage outfit guiding installing plate (7) is located to be equipped with near compressing gage outfit (10) in described intelligent device for exerting (12) bottom, on the gage outfit guiding installing plate (7) gage outfit guiding mechanism (8) is installed, line slideway is installed on the gage outfit guiding mechanism (8) measures slide block (9); Described base plate (1) rear side is provided with power distribution cabinet (4), described base plate (1) is gone up near the cold pressing outside of mount support (5) of rotor and is provided with frock plate lifting machine structure (13), the top of frock plate lifting machine structure (13) is provided with the rotor alignment measurement mechanism (16) of colding pressing, described base plate (1) is gone up near the cold pressing inboard of mount support (5) of rotor and is provided with and supports shift mechanism (14), support shift mechanism (14) and be provided with back-up block (15), rotor cold pressing alignment measurement mechanism (16) the bottom with support shift mechanism (14) and be slidingly connected.
2. online rotor automatic cold-press machine according to claim 1, it is characterized in that: the described gage outfit (10) that compresses is positioned at line slideway and measures slide block (9) top, describedly compresses the cylinder that gage outfit (10) colds pressing on the mount support (5) by four pneumatic depression bars (11) and rotor and is connected.
3. online rotor automatic cold-press machine according to claim 2, it is characterized in that: described support shift mechanism (14) is made up of symmetrically arranged two line slideways (17).
4. online rotor automatic cold-press machine according to claim 3, it is characterized in that: the described rotor alignment measurement mechanism (16) of colding pressing comprises slide mechanism (18), be connected with jacking cylinder (19) on the slide mechanism (18), jacking cylinder (19) is fixed on the frock plate lifting machine structure (13), the top of described slide mechanism (18) is connected with compound table (20), the middle part of compound table (20) is provided with the column through hole, be provided with bent axle bearing column (21) in this column through hole, the bottom of bent axle bearing column (21) is passed compound table (20) and is connected with base plate (1).
5. online rotor automatic cold-press machine according to claim 4, it is characterized in that: described slide mechanism (18) comprises linear bearing (22) and is installed in the interior sliding axle (23) of linear bearing (22), the bottom of described linear bearing (22) is slidingly connected by slide block and line slideway (17), fixedlys connected with compound table (20) by screw in the top of sliding axle (23).
6. online rotor automatic cold-press machine according to claim 5, it is characterized in that: the outside of described jacking cylinder (19) is arranged with two high accuracy displacement sensors (24).
7. online rotor automatic cold-press machine according to claim 6 is characterized in that: described rotor is colded pressing, and mount support (5) is gone up and the corresponding position of compound table (20) is provided with bent axle detent mechanism (25).
8. according to any described online rotor automatic cold-press machine of claim 1-7, it is characterized in that: described rotor is colded pressing, and mount support (5) is gone up and the corresponding position of frock plate is provided with blocking mechanism (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310122155.8A CN103212975B (en) | 2013-04-10 | 2013-04-10 | A kind of online rotor automatic cold press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310122155.8A CN103212975B (en) | 2013-04-10 | 2013-04-10 | A kind of online rotor automatic cold press |
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| Publication Number | Publication Date |
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| CN103212975A true CN103212975A (en) | 2013-07-24 |
| CN103212975B CN103212975B (en) | 2015-12-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310122155.8A Expired - Fee Related CN103212975B (en) | 2013-04-10 | 2013-04-10 | A kind of online rotor automatic cold press |
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| CN (1) | CN103212975B (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103862263A (en) * | 2014-01-24 | 2014-06-18 | 南京鹏力科技有限公司 | Normal-temperature precision press mounting device for rotor and crankshaft and press mounting method thereof |
| CN105151677A (en) * | 2015-07-10 | 2015-12-16 | 安徽巨一自动化装备有限公司 | Automatic feeding device for bearing block press mounting machine |
| CN107363509A (en) * | 2017-08-22 | 2017-11-21 | 机科发展科技股份有限公司 | Compressor drum assembly system and assembly method |
| CN107486701A (en) * | 2017-08-22 | 2017-12-19 | 机科发展科技股份有限公司 | Rotor press-mounting system and pressing method |
| CN107796348A (en) * | 2017-12-07 | 2018-03-13 | 机科发展科技股份有限公司 | A kind of cold press measurement apparatus |
| CN108127370A (en) * | 2017-12-11 | 2018-06-08 | 陕西秦川设备成套服务有限公司 | A kind of robot joint speed reducer assembly line bearing case automatic press mounting unit |
| CN108247320A (en) * | 2017-12-11 | 2018-07-06 | 陕西秦川设备成套服务有限公司 | A kind of robot joint speed reducer assembly line automatic installation unit of interior retainer ring |
| CN112705930A (en) * | 2021-01-06 | 2021-04-27 | 伟本智能机电（上海）股份有限公司 | Intelligent press-fitting equipment for filter |
| CN116728083A (en) * | 2023-08-11 | 2023-09-12 | 太仓顺达磁力泵科技有限公司 | Magnetic rotor assembly machine of magnetic drive pump |
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| CN202527917U (en) * | 2012-04-25 | 2012-11-14 | 福州钜立机动车配件有限公司 | Conduit pressing device capable of detecting depth of pressing copper conduit in cylinder automatically and accurately |
| CN203245572U (en) * | 2013-04-10 | 2013-10-23 | 机科发展科技股份有限公司 | On-line automatic cold press for rotor |
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- 2013-04-10 CN CN201310122155.8A patent/CN103212975B/en not_active Expired - Fee Related
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| SU1703345A1 (en) * | 1989-12-22 | 1992-01-07 | Московское Особое Конструкторское Бюро Металлорежущих Станков | Automatic rotor line for assembly of syringes of one-time use |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103862263B (en) * | 2014-01-24 | 2016-05-11 | 中船重工鹏力（南京）智能装备系统有限公司 | The accurate press-loading apparatus of normal temperature and the pressing method thereof of a kind of rotor and bent axle |
| CN103862263A (en) * | 2014-01-24 | 2014-06-18 | 南京鹏力科技有限公司 | Normal-temperature precision press mounting device for rotor and crankshaft and press mounting method thereof |
| CN105151677A (en) * | 2015-07-10 | 2015-12-16 | 安徽巨一自动化装备有限公司 | Automatic feeding device for bearing block press mounting machine |
| CN107363509B (en) * | 2017-08-22 | 2023-11-03 | 机科发展科技股份有限公司 | Compressor rotor assembly system and assembly method |
| CN107363509A (en) * | 2017-08-22 | 2017-11-21 | 机科发展科技股份有限公司 | Compressor drum assembly system and assembly method |
| CN107486701A (en) * | 2017-08-22 | 2017-12-19 | 机科发展科技股份有限公司 | Rotor press-mounting system and pressing method |
| CN107486701B (en) * | 2017-08-22 | 2024-03-22 | 机科发展科技股份有限公司 | Rotor press-fitting system and press-fitting method |
| CN107796348A (en) * | 2017-12-07 | 2018-03-13 | 机科发展科技股份有限公司 | A kind of cold press measurement apparatus |
| CN108127370A (en) * | 2017-12-11 | 2018-06-08 | 陕西秦川设备成套服务有限公司 | A kind of robot joint speed reducer assembly line bearing case automatic press mounting unit |
| CN108127370B (en) * | 2017-12-11 | 2023-09-19 | 陕西秦川智能机床研究院有限公司 | Automatic press-fitting unit of bearing housing for robot joint reducer assembly line |
| CN108247320A (en) * | 2017-12-11 | 2018-07-06 | 陕西秦川设备成套服务有限公司 | A kind of robot joint speed reducer assembly line automatic installation unit of interior retainer ring |
| CN112705930A (en) * | 2021-01-06 | 2021-04-27 | 伟本智能机电（上海）股份有限公司 | Intelligent press-fitting equipment for filter |
| CN116728083A (en) * | 2023-08-11 | 2023-09-12 | 太仓顺达磁力泵科技有限公司 | Magnetic rotor assembly machine of magnetic drive pump |
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| CN103212975B (en) | 2015-12-16 |
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