CN103157782B - Three-axis association full-automatic casting machine - Google Patents
Three-axis association full-automatic casting machine Download PDFInfo
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- CN103157782B CN103157782B CN201310114640.0A CN201310114640A CN103157782B CN 103157782 B CN103157782 B CN 103157782B CN 201310114640 A CN201310114640 A CN 201310114640A CN 103157782 B CN103157782 B CN 103157782B
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- cart
- casting machine
- fan
- lifting device
- ladle
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- 238000005266 casting Methods 0.000 title claims abstract description 57
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052742 iron Inorganic materials 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 4
- 238000007405 data analysis Methods 0.000 claims description 3
- 239000003643 water by type Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 101100441413 Caenorhabditis elegans cup-15 gene Proteins 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 230000017105 transposition Effects 0.000 description 1
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- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The invention discloses a three-axis association full-automatic casting machine which comprises a ladle cover device, a fan-shaped casting ladle, a transverse moving cart, a longitudinal moving cart, a chain dragging device, a lifting device, a tilting device, an electronic control system, a rail system and a rotating ladle changing device, wherein the fan-shaped casting ladle is provided with a ladle spout, the tilting device, the longitudinal moving cart, the rotating ladle changing device, the lifting device and the transverse moving cart are driven by an alternating current servo, the three-axis association of an X shaft, a Y shaft and a Z shaft is achieved due to arrangement of an alternating current motor, a plate type chain and a rail are arranged on the lifting device, and the lifting device pulls the tilting device to move vertically along the rail through the plate type chain. According to the three-axis association full-automatic casting machine, automation and precision of molten iron pouring are achieved, the problems of wrong casting, error casting and inaccurate casting are avoided, material waste can be reduced, production efficiency is improved, and production cost is reduced.
Description
Technical field
The present invention relates to a kind of three-shaft linkage full-automobile casting machine of field of metal casting technology.
Background technology
Traditional molten iron casting machine can not accurately control casting process, for watering fluence and pouring position can not carry out fine adjustment, can not realize automatic casting, easily occur that mistake is watered, water by mistake or water inaccurate problem, cause waste of material, production efficiency is low, adds production cost.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of three-shaft linkage full-automobile casting machine, and this casting machine, by computer and Single-chip Controlling, coordinates servomechanism, realizes automation and the precision of molten iron cast.
For solving the problems of the technologies described above, the technical solution used in the present invention is: provide a kind of three-shaft linkage full-automobile casting machine, comprise: clad device, fan-shaped casting ladle, traversing cart, vertical shift cart, towing chain device, lifting device, reclining device, electric-control system, rail system and rotation transducer package are put, described clad device is positioned at above described fan-shaped casting ladle, described traversing cart is positioned at above described vertical shift cart, described vertical shift cart is positioned at above described rail system, described towing chain device is positioned at the top of described three-shaft linkage full-automobile casting machine, described lifting device is positioned at below described towing chain device, described reclining device to be positioned at above described traversing cart and to be connected with described fan-shaped casting ladle, described rotation transducer package is setting in described fan-shaped casting ladle side, described rail system is positioned at the bottom of described three-shaft linkage full-automobile casting machine.
In a preferred embodiment of the present invention, described fan-shaped casting ladle is provided with bag mouth.
In a preferred embodiment of the present invention, describedly fan-shapedly water when wrapping in cast to tilt to have angle θ, at the uniform velocity poured into a mould by flow such as the angular speed of control angle θ change realizations grade.
In a preferred embodiment of the present invention, described electric-control system is provided with main frame control system, described main frame control system, to the process of cast data analysis, controls movement and the cast gate position of traversing cart and vertical shift cart, makes bag mouth aim at cup all the time.
In a preferred embodiment of the present invention, described reclining device, lifting device and traversing cart all use AC servo transmission, are provided with AC servo motor.
In a preferred embodiment of the present invention, the kinematic axis of described reclining device is driving shaft, and the kinematic axis of described lifting device and traversing cart is driven shaft.
In a preferred embodiment of the present invention, described lifting device is provided with flyer chain and track, and described lifting device pulls described reclining device to move up and down along described track by described flyer chain.
In a preferred embodiment of the present invention, described vertical shift cart and rotation transducer package are put and are all used AC servo transmission, and by Single-chip Controlling transmission.
Three-shaft linkage full-automobile casting machine of the present invention, by computer and Single-chip Controlling, coordinates servomechanism, can realize automation and the precision of molten iron cast, avoid mistake to water, water by mistake or water inaccurate problem, can waste of material be reduced, enhance productivity, reduce production cost.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of three-shaft linkage full-automobile casting machine of the present invention;
Fig. 2 is the right TV structure schematic diagram of three-shaft linkage full-automobile casting machine of the present invention;
In figure, the mark of each parts is as follows: 1, clad device, and 2, fan-shaped casting ladle, 3, traversing cart, 4, vertical shift cart, 5, towing chain device, 6, lifting device, 7, reclining device, 8, electric-control system, 9, rail system, 10, rotate transducer package to put, 11, Bao Zui, 12, cast section, 13, track, 14, flyer chain, 15, cup, 16, AC servo motor.
Detailed description of the invention
Below in conjunction with accompanying drawing and concrete preferred embodiment, the present invention will be described in detail, can be easier to make advantages and features of the invention be readily appreciated by one skilled in the art, these embodiments are only illustrative objects, are not intended to limit scope of the present invention.
Refer to Fig. 1 and Fig. 2, three-shaft linkage full-automobile casting machine of the present invention comprises: clad device 1, fan-shaped casting ladle 2, traversing cart 3, vertical shift cart 4, towing chain device 5, lifting device 6, reclining device 7, electric-control system 8, rail system 9 and rotation transducer package put 10, described clad device 1 is positioned at above described fan-shaped casting ladle 2, described traversing cart 3 is positioned at above described vertical shift cart 4, described vertical shift cart 4 is positioned at above described rail system 9, described towing chain device 5 is positioned at the top of described three-shaft linkage full-automobile casting machine, described lifting device 6 is positioned at below described towing chain device 5, described reclining device 7 to be positioned at above described traversing cart 3 and to be connected with described fan-shaped casting ladle 2, described rotation transducer package is put 10 and is positioned at described fan-shaped casting ladle 2 side, described rail system 9 is positioned at the bottom of described three-shaft linkage full-automobile casting machine.
In addition, described fan-shaped casting ladle 2 is provided with bag mouth 11, and the molten iron in fan-shaped casting ladle flows into casting mold by bag mouth 11.
In addition, described fan-shaped casting ladle 2 tilts to have angle θ when pouring into a mould, and can realize waiting flow at the uniform velocity to pour into a mould by the angular speed change of control angle θ.
In addition, described electric-control system 8 is provided with main frame control system (not shown), described main frame control system, to the process of cast data analysis, controls movement and the cast gate position of traversing cart 3 and vertical shift cart 4, makes bag mouth 11 aim at cup 15 all the time.
In addition, described reclining device 7, lifting device 6 and traversing cart 3 all use AC servo transmission, are provided with AC servo motor 16, can realize X-axis, Y-axis, Z axis three directions move.The direction of X-axis, Y-axis, Z axis is vertical between any two each other.
In addition, the kinematic axis of described reclining device 7 is driving shaft, and the kinematic axis of described lifting device 6 and traversing cart 3 is driven shaft, by the control realization equipressure cast to kinematic axis.
Further, described lifting device 6 is provided with flyer chain 14 and track 13, and described lifting device 6 pulls reclining device 7 to move up and down along described track 13 by described flyer chain 14.
In addition, described vertical shift cart 4 and rotation transducer package are put 10 and are all used AC servo transmissions, and by Single-chip Controlling transmission, described vertical shift cart 4 and rotation transducer package put the three-shaft linkage that 10 can realize X-axis, Y-axis, Z axis, vertical shift cart 4 moves along cast section 12 longitudinal direction and X-direction, by SERVO CONTROL can fast, at a slow speed or constant pitch move, realize fixed point cast, transposition cast and synchronously pour into a mould.Rotation transducer package is put 10 and can be changed fan-shaped casting ladle 2, when the molten iron of a fan-shaped casting ladle 2 li is about to be poured, rotation transducer package is put 10 and the fan-shaped casting ladle 2 of another full iron clad water is changed to pouring position, continues cast, realize continuous seepage, enhance productivity.
Be different from prior art, three-shaft linkage full-automobile casting machine of the present invention can realize the three-shaft linkage of casting mechanism X, Y, Z axis, realize automation and the precision of molten iron cast, avoid mistake to water, water by mistake or water inaccurate problem, waste of material can be reduced, enhance productivity, reduce production cost.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (6)
1. a three-shaft linkage full-automobile casting machine, for the casting and pouring of molten iron, it is characterized in that, comprise: clad device, fan-shaped casting ladle, traversing cart, vertical shift cart, towing chain device, lifting device, reclining device, electric-control system, rail system and rotation transducer package are put, described clad device is positioned at above described fan-shaped casting ladle, described traversing cart is positioned at above described vertical shift cart, described vertical shift cart is positioned at above described rail system, described towing chain device is positioned at the top of described three-shaft linkage full-automobile casting machine, described lifting device is positioned at below described towing chain device, described lifting device is provided with flyer chain and track, described lifting device pulls described reclining device to move up and down along described track by described flyer chain, described reclining device to be positioned at above described traversing cart and to be connected with described fan-shaped casting ladle, described rotation transducer package is setting in described fan-shaped casting ladle side, described vertical shift cart and rotation transducer package are put and are all used AC servo transmission, and by Single-chip Controlling transmission, described rail system is positioned at the bottom of described three-shaft linkage full-automobile casting machine.
2. three-shaft linkage full-automobile casting machine according to claim 1, is characterized in that, described fan-shaped casting ladle is provided with bag mouth.
3. three-shaft linkage full-automobile casting machine according to claim 2, is characterized in that, describedly fan-shapedly waters when wrapping in cast to tilt to have angle θ, is at the uniform velocity poured into a mould by flow such as the angular speed of control angle θ change realizations grade.
4. three-shaft linkage full-automobile casting machine according to claim 2, it is characterized in that, described electric-control system is provided with main frame control system, described main frame control system is to the process of cast data analysis, control movement and the cast gate position of traversing cart and vertical shift cart, make bag mouth aim at cup all the time.
5. three-shaft linkage full-automobile casting machine according to claim 1, is characterized in that, described reclining device, lifting device and traversing cart all use AC servo transmission, are provided with AC servo motor.
6. three-shaft linkage full-automobile casting machine according to claim 5, is characterized in that, the kinematic axis of described reclining device is driving shaft, and the kinematic axis of described lifting device and traversing cart is driven shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310114640.0A CN103157782B (en) | 2013-04-03 | 2013-04-03 | Three-axis association full-automatic casting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310114640.0A CN103157782B (en) | 2013-04-03 | 2013-04-03 | Three-axis association full-automatic casting machine |
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| Publication Number | Publication Date |
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| CN103157782A CN103157782A (en) | 2013-06-19 |
| CN103157782B true CN103157782B (en) | 2015-03-04 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103668016A (en) * | 2013-12-25 | 2014-03-26 | 江苏天宏机械工业有限公司 | Servo drive system for aluminum alloy hub quenching |
| CN105127405A (en) * | 2015-09-25 | 2015-12-09 | 苏州浦灵达自动化科技有限公司 | Automatic bottom pouring type pouring machine adopting line laser |
| CN105268960B (en) * | 2015-12-01 | 2017-10-31 | 宁夏共享集团股份有限公司 | A kind of six axles casting car |
| CN106541411A (en) * | 2017-01-18 | 2017-03-29 | 包头市拓又达新能源科技有限公司 | A kind of charging of rare-earth smelting seven-axis linkage robot puies forward material apparatus and method |
| CN108856691B (en) * | 2018-08-15 | 2024-06-04 | 宁波创二代机械科技有限公司 | Casting device |
| CN109175342B (en) * | 2018-11-08 | 2024-06-07 | 山东杰创机械有限公司 | Bilateral pouring system |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6942010B2 (en) * | 2001-01-16 | 2005-09-13 | Sintokogio, Ltd. | Gravity type tiltable metal mold casting machine |
| TWI466740B (en) * | 2007-02-15 | 2015-01-01 | Sintokogio Ltd | Automatic pouring method and device |
| CN202180196U (en) * | 2011-07-12 | 2012-04-04 | 常州市卓信机电设备制造有限公司 | Automatic casting machine of removable-flask molding line |
| CN202367190U (en) * | 2011-12-19 | 2012-08-08 | 致恒(天津)实业有限公司 | Automatic casting machine with inclined casting ladle spout |
| CN102728825B (en) * | 2012-07-17 | 2014-12-10 | 常州钜苓铸造有限公司 | Flexible lightweight casting machine |
| CN203253907U (en) * | 2013-04-03 | 2013-10-30 | 苏州苏铸成套装备制造有限公司 | Three-axis association full-automatic casting machine |
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Effective date of registration: 20240603 Address after: Room 242, Building 7, Fuyang Industrial Building, Fuyuan Road, Chengyang Street, Xiangcheng District, Suzhou City, Jiangsu Province, 215000 Patentee after: Suzhou Suzhu Intelligent Equipment Co.,Ltd. Country or region after: China Address before: No. 508-4, the Pearl River Road, High tech Zone, Suzhou City, Jiangsu Province, 215011 Patentee before: SUZHOU SUZHU FOUNDRY MACHINERY MANUFACTURE Co.,Ltd. Country or region before: China |
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