A kind of indexable two-sided grooved cutting tip
Technical field
The present invention relates to a kind of turning cutting tool of metal cutting manufacture field, particularly a kind of semi-finished indexable two-sided grooved cutting tip that has the metal material workpiece of very high toughness and plasticity for steel etc.
Background technology
In prior art, indexable two-sided grooved turning insert is the cutting tip of commonly using, and selecting of turning insert should be selected according to material and the processing purposes of workpiece to be machined.Iron-carbon alloy for steel carbon-content between 0.04%~2.3%, because its workpiece to be machined has very high toughness and plasticity, cutting in conjunction with half finish turning processing has certain thickness characteristics, and the groove design of turning insert has been proposed special requirement.in prior art, the cutting unit of indexable two-sided grooved cutting tip only arranges main cutting edge usually, front cutting edge, a rake face, a chip breaker that is positioned at end face, and its filings-breaking surface and rake face are oppositely arranged, be connected by plane or arc surface between filings-breaking surface and rake face, point of a knife does not arrange the chamfered edge plane usually, keen edge, even perhaps have two anterior angles, secondary chip breaking structure, but because the relevance between each parameter is not strong, mate bad, in steel carry out the semifinishing process preferably to above-mentioned toughness, workpiece to be machined generation plastic deformation, along with plastic region increases and the plastic deformation merit is increased, cause the cutting force that blade is subject to increase, cutting temperature is higher, thereby easily cause cutter and smear metal generation bonding abrasion, sharp-pointed point of a knife can not bear abominable processing environment and easy tipping, serious wear, blade decrease in service life, or affect the surface quality of workpiece to be machined because of the chip breaking poor effect, do not reach the relevant criterion requirement, production efficiency descends, increased production cost, therefore, cutting tip with above-mentioned grooved can not adapt to the semifinishing requirement of above-mentioned steel.
Summary of the invention
The present invention is directed to above-mentioned deficiency, a kind of indexable two-sided grooved turning insert is provided, it has two anterior angles, secondary chip breaking structure, and form very strong relevance between each parameter, matching is fine, can satisfy the semifinishing requirement of the iron-carbon alloy steel of phosphorus content between 0.04%~2.3%, has long service life, the advantage that the workpiece to be machined surface quality is good.
For solving the problems of the technologies described above, the present invention by the following technical solutions:
A kind of indexable two-sided grooved cutting tip, described blade body is the symmetrical polygonal body in up and down, described blade body is provided with the blade locating hole 7 that is positioned at its geometric center, described blade body comprises upper and lower end face, at least three sides 3 and the arc surface 4 that connects each side 3, described arc surface 4 intersects formation main cutting edge 51 with end face; Formation side cutting edge 61 is intersected with end face in described side 3, form respectively the cutting unit that is positioned at the angle, two sides 15 of at least 3 on upper and lower surface, it is characterized in that: described cutting unit 15 comprises main cutting edge 51, side cutting edge 61, major first face 8, the second rake face 9, the first chip breaker 10 and the second chip breaker 12; Described main cutting edge 51 is provided with the negative chamfered edge 5 of point of a knife, and described side cutting edge 61 is provided with negative chamfered edge 6; The contiguous negative chamfered edge 6 of described end face and the negative chamfered edge 5 of point of a knife are provided with the chip-breaker 14 to lower recess, described chip-breaker 14 comprises from negative chamfered edge 5 beginnings of point of a knife to described blade locating hole 7 successively to major first face 8 and second rake face 9 of lower recess and smooth connection, chip breaker with plane chip breaking end face 13 arranges around blade locating hole 7, the limit section that described chip breaker is positioned at the cutting unit place along angular bisector to point of a knife negative chamfered edge 5 contiguous, and make described limit section from chip-breaker 14 upwards successively gradual change increase and form the first chip breaker 10 and the second chip breaker 12.
Described blade body is the prismatic quadrangle, and the width of the negative chamfered edge 5 of described point of a knife is 0.05mm~0.1mm; The negative chamfered edge 5 of described point of a knife is 5 °~15 ° with the angle [alpha] that chip breaking end face 13 forms; Described major first face 8 is 2 °~10 ° with the angle beta that chip breaking end face 13 forms; Described the second rake face 9 is 10 °~30 ° with the angle γ that chip breaking end face 13 forms.
Described negative chamfered edge angle [alpha] angular range is 10 °~15 °; The first anterior angle β is 3 °~6 °; The second anterior angle γ is 20 °~25 °.
The first chip breaker 10 is connected by transition face 11 with the second chip breaker 12.
Described the first chip breaker 10 is the sphere of projection, and the radius R of described sphere is 0.5mm~3mm.
Described the first chip breaker 10 is 0.9mm~1.1mm to the shortest horizontal range a of described main cutting edge 61, and the shortest vertical range b is 0.05mm~0.1mm.
Compared with prior art, the invention has the advantages that:
The invention discloses a kind of indexable two-sided grooved turning insert, because it is provided with the negative chamfered edge of point of a knife, increased the intensity of blade, improved the radiating condition of blade, especially be adapted to machine ductile material, the iron-carbon alloy of working steel products phosphorus content between 0.04%~2.3% for example, the existence of chamfered edge face can be avoided tipping, improves tool life.And owing to being provided with major first face to connect chamfered edge face and the second rake face, not only guaranteed the keen edge degree, and satisfied the cutting requirement of toughness material.And this hook angle structure has strengthened intensity and the crushing resistance of turning insert cutting edge, and the roughness of finished surface also reduces greatly, has reduced tipping and wearing and tearing, and blade life improves greatly.Simultaneously because it is provided with the chip breaking structure twice, when machine ductile material, smear metal is through twice chip breaking, even the larger toughness smear metal of thickness also can be fractureed, and can guarantee that machined surface avoids being scratched by smear metal.The present invention has enlarged the scope of application of blade, in production application, makes its workpiece that can process general material, also can satisfy the machining needs of toughness material, has saved production cost.
Description of drawings
Fig. 1 is perspective view of the present invention
Fig. 2 is the partial enlarged drawing of cutting angle sword
Fig. 3 is the A-A cross section view of Fig. 2
Fig. 4 is the cutting unit partial enlarged drawing
In figure, each label represents:
1, upper surface, 2, the lower surface, 3, the side, 4, cutting circle cambered surface, 5, the negative chamfered edge of point of a knife, 51, main cutting edge, 6, the negative chamfered edge of cutting edge, 61, the side cutting edge, 7, the blade locating hole, 8, major first face, the 9, second rake face, the 10, first chip breaker, 11, transition face, the 12, second chip breaker, 13, the chip breaking end face, 14, chip-breaker, 15, cutting unit.
The specific embodiment
In order to make technical problem solved by the invention, technical scheme and beneficial effect clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
Embodiment 1: a kind of indexable two-sided grooved cutting tip, described blade body is the prismatic quadrangle blade that 80 ° of nose angles of CN type are prismatic, as shown in Figures 1 to 4, described blade body is provided with the blade locating hole 7 that is positioned at its geometric center, described blade body comprises upper surface 1, lower surface 2, four sides 3 and the arc surface 4 that connects each side 3, described arc surface 4 intersects formation main cutting edge 51 with 1/ lower surface 2, upper surface; Formation side cutting edge 61 is intersected with 1/ lower surface 2, upper surface in described side 3, in the upper surface 1, lower surface 2 forms respectively the cutting unit 15 that is positioned at 3 angles, two sides of 4, described cutting unit 15 comprises main cutting edge 51, side cutting edge 61, major first face 8, the second rake face 9, the first chip breaker 10 and the second chip breaker 12; Described main cutting edge 51 is provided with the negative chamfered edge 5 of point of a knife, and described side cutting edge 61 is provided with negative chamfered edge 6; The contiguous negative chamfered edge 6 of described end face and the negative chamfered edge 5 of point of a knife are provided with the chip-breaker 14 to lower recess, described chip-breaker 14 comprises from negative chamfered edge 5 beginnings of point of a knife to described centre bore 7 successively to major first face 8 and second rake face 9 of lower recess and smooth connection, chip breaker with plane chip breaking end face 13 arranges around blade locating hole 7, the limit section that described chip breaker is positioned at the cutting unit place along angular bisector to point of a knife negative chamfered edge 5 contiguous, and make described limit section from chip-breaker 14 upwards successively gradual change increase and form the first chip breaker 10 and the second chip breaker 12.
In the present embodiment, the width of the negative chamfered edge 5 of described point of a knife is 0.05mm~0.1mm; Be preferably 0.08mm; The chamfered edge face width degree of bearing chamfered edge due to point of a knife is limited in narrower scope, and the setting that makes point of a knife bear chamfered edge does not change the effect of blade anterior angle.
The negative chamfered edge 5 of described point of a knife is 5 °~15 ° with the angle [alpha] that chip breaking end face 13 forms; Described major first face 8 is 2 °~10 ° with the angle beta that chip breaking end face 13 forms; Described the second rake face 9 is 10 °~30 ° with the angle γ that chip breaking end face 13 forms.
In the present embodiment, described negative chamfered edge angle [alpha] angular range is preferably 10 °~15 °; The first anterior angle β is preferably 3 °~6 °; The second anterior angle γ is preferably 20 °~25 °.Particularly, in the present embodiment, α is 15 °; β is 6 °; γ is 15 °; In working angles, the first anterior angle β can effectively reduce the contact area of negative chamfered edge 5 and workpiece material, increases the stressed of workpiece material in order to excise better smear metal; The second anterior angle γ plays effective supporting role to negative chamfered edge 5 and the first anterior angle β, has increased edge strength, makes it to bear larger external pressure; In the present embodiment, as preferred embodiment, the first chip breaker 10 and the second chip breaker 12 join by transition face 11.
In the present embodiment, as preferred embodiment, described the first chip breaker 10 can be the sphere of projection, and the radius R of described sphere is 0.5mm~3mm.
In the present embodiment, as preferred embodiment, described the first chip breaker 10 is 0.9mm~1.1mm to the shortest horizontal range a of described main cutting edge 61, and the shortest vertical range b is 0.05mm~0.1mm, and in the present embodiment, b is 0.06mm.
By the first filings-breaking surface is set, turning insert to toughness preferably workpiece with little cutting-in, when semifinishing is carried out in little feeding, smear metal by curling torsion easily to fractureing; In large cutting-in, when roughing feed carries out semifinishing, smear metal is swashed to the second filings-breaking surface along the first filings-breaking surface, even if machine ductile material, its smear metal also can be fractureed easily, also can make work piece obtain good surface quality.
Above-described embodiment is only the preferred embodiment of the present invention; should be pointed out that for the person of ordinary skill of the art, do not breaking away under principle prerequisite of the present invention; can also make some equivalents, these equivalents all should be considered as protection scope of the present invention.