CN103128543B - Unilateral assembly line of wiring harness assembly - Google Patents
Unilateral assembly line of wiring harness assembly Download PDFInfo
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- CN103128543B CN103128543B CN201110383312.1A CN201110383312A CN103128543B CN 103128543 B CN103128543 B CN 103128543B CN 201110383312 A CN201110383312 A CN 201110383312A CN 103128543 B CN103128543 B CN 103128543B
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- streamline
- wire harness
- frame
- monolateral
- assembles
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Abstract
The invention relates to a unilateral assembly line of wiring harness assembly. The unilateral assembly line of the wiring harness assembly comprises a rack, a lamp support illuminating system arranged on an upper layer of the rack and a tool plate transport system arranged on a lower layer of the rack. The tool plate transport system is in straight-line arrangement and divided into two ranks. The front rank is operation station. The rear rank is tool plate quick-return station. Compared with the prior art, the unilateral assembly line of the wiring harness assembly has the advantages of being high in efficiency, safe and reliable, convenient to move and the like.
Description
Technical field
The present invention relates to automotive wire bundle assembling, particularly relate to a kind of wire harness and assemble monolateral streamline.
Background technology
At present, the Assembling Production of automotive wire bundle adopts the mode of production of streamline, and main use multiple station vertical rotating flow waterline, this streamline is bilateral all can be operated, and is applicable to the mode of production of more than 5 stations.Owing to being vertical rotating structure, therefore the two ends floor space of streamline is comparatively large, and the unfavorable operation of end positions; The dolly and the chain that also have this streamline are rigidly connected, and can improve the stability of dolly movement although it is so, but also there is certain danger to the safety of workman, particularly in the position at two ends, easily occur accident; When being less than 6 pieces of working plates, former streamline is not suitable for, and utilization rate is too low, floor space large, and cost of investment is high.
Summary of the invention
Object of the present invention is exactly provide that a kind of efficiency is high, safe and reliable, the wire harness easily that is shifted assembles monolateral streamline to overcome defect that above-mentioned prior art exists.
Object of the present invention can be achieved through the following technical solutions: a kind of wire harness assembles monolateral streamline, it is characterized in that, comprise frame and the lamp bracket illuminator being arranged on frame upper strata, be arranged on the working plate induction system of frame lower floor, described working plate induction system adopts straight line, be divided into two rows, front row is operation position, and rear row is working plate fast return station.
Described frame is formed by square tubes soldering, is provided with the pocket for depositing wire harness to be installed below frame.
Described lamp bracket illuminator comprises lamp bracket, illuminating lamp, U-shaped guide rail and tooling bracket protective device, lamp bracket is equipped with cable testing bridge, U-shaped guide rail, illuminating lamp and tooling bracket protective device.
Described lamp bracket is provided with process chart pasting boards, and this pasting boards is provided with button box and socket, and button box is provided with acousto-optic buzzer, scram button and start button switch.
Described lamp bracket end is provided with display screen, and display Current production and assembling plasticizing, also can show amount of plan on the same day.
Described working plate induction system comprises dolly, drives the motor reducer of trolley translation, drives the translating device of dolly movement between front row and rear row.
Described motor reducer drives the speed of dolly translation on front-seat operation position to be 0.2-4m/min, this speed regulates according to needs of production, and described motor reducer drives the speed of dolly translation on rear working plate fast return station to be 12m/min.
Described translating device comprises lifting platform, variable-frequency motor, lift cylinder, position switch, magnetic valve, pulley and guide rail, described lifting platform connects the lift cylinder be provided with below it, lifting platform and lift cylinder are provided with two groups, two groups of lift cylinders are driven by same variable-frequency motor, magnetic valve is provided with between variable-frequency motor and lift cylinder, described guide rail is arranged between two groups of lift cylinders, and guide rail one end side is provided with position switch, and described pulley arranges the edge of translating device.
Described dolly comprises leading block, the polyurethane cushion block that arranges between vehicle frame and frame that working plate, vehicle frame top that vehicle frame, vehicle frame are arranged are arranged, and bottom of frame is provided with the sleeve pipe of assembling wire harness.
Operation position in described frame is provided with 3-5, and frame side is provided with stroke inductive switch and limited block, controls the shift position of working plate induction system.
Compared with prior art, the present invention has the following advantages:
1, the station of sliver all can be used as operation position, and only has and be less than a station and be in wait state, when 3-5 station, substantially increases the utilization rate of station.
2, dolly and chain flexibly connect, and improve the security of operator.
3, be shifted than former streamline conveniently.
4, the working plate (2pcs × 4.1m, 3pcs × 2.8m, 5pcs × 1.6m) of three kinds of specifications can be supported.
Accompanying drawing explanation
Fig. 1 is the structural representation of streamline of the present invention;
Fig. 2 is the structural representation of dolly of the present invention.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Embodiment
As shown in Figure 1-2, a kind of wire harness assembles monolateral streamline, comprise frame 1 and the lamp bracket illuminator being arranged on frame upper strata, be arranged on the working plate induction system of frame lower floor, described working plate induction system adopts straight line, be divided into two rows, front row is operation position, and rear row is working plate fast return station.
Described frame 1 is formed by square tubes soldering, is provided with the pocket 9 for depositing wire harness to be installed below frame.
Described lamp bracket illuminator comprises lamp bracket 2, illuminating lamp 3, U-shaped guide rail 4 and tooling bracket protective device, lamp bracket 2 is equipped with cable testing bridge, U-shaped guide rail 4, illuminating lamp 3 and tooling bracket protective device.Lamp bracket adopts 80 × 80 square tubes solderings, and described lamp bracket is provided with process chart pasting boards, and this pasting boards is provided with button box and socket, and button box is provided with acousto-optic buzzer, scram button and start button switch.Described lamp bracket end is provided with display screen 5, and display Current production and assembling plasticizing, also can show amount of plan on the same day.
Described working plate induction system comprises dolly 6, drives the motor reducer of trolley translation, drives the translating device 7 of dolly movement between front row and rear row.Described motor reducer drives the speed of dolly translation on front-seat operation position to be 0.2-4m/min, this speed regulates according to needs of production, and described motor reducer drives the speed of dolly translation on rear working plate fast return station to be 12m/min.
Two ends, streamline left and right are equipped with translating device 7, each translating device 7 comprises lifting platform 71, variable-frequency motor 72, lift cylinder 73, position switch, magnetic valve, pulley and guide rail, described lifting platform 71 connects the lift cylinder 73 be provided with below it, lifting platform 71 and lift cylinder 72 are provided with two groups, two groups of lift cylinders are driven by same variable-frequency motor 72, magnetic valve is provided with between variable-frequency motor 72 and lift cylinder 73, described guide rail is arranged between two groups of lift cylinders, guide rail one end side is provided with position switch, and described pulley arranges the edge of translating device.
Described dolly 6 comprises leading block 63, the polyurethane cushion block 64 that arranges between vehicle frame and frame that working plate 62, vehicle frame top that vehicle frame 61, vehicle frame are arranged are arranged, bottom of frame is provided with the sleeve pipe of assembling wire harness, vehicle frame adopts 60 × 60 × 4mm square tube to make, for fixing tool plate.
Operation position in described frame is provided with 3-5, frame side is provided with stroke inductive switch and limited block, control the shift position of working plate induction system, be provided with electric cabinet 8 bottom frame, electric cabinet controls power switch, SR, emergency stop switch, indicator lamp and frequency modulator.
Workman starts at the first station operation of reaching the standard grade, dolly on guide rail by drive systems, slowly run forward, after the dolly on the first station leaves the first station completely, arrange dolly after the first station and automatically moved forward fast by right side translating device, dock with front winding displacement, after docking, dolly enters the first station, after putting in place, translating device moves quickly into rear row, a dolly after waiting for.
When after trolley travelling to the 5th station, manually take off the wire harness after having assembled, press " feeding " button simultaneously.PLC is receiving after button signal and dolly enter the signal of the 5th station completely, and left side translating device rises, and item plays dolly, raftings row backward, docks with rear winding displacement.After docking, dolly enters rear row's line of return, and after dolly enters the line of return completely and leaves, left side translating device moves forward fast, waits for next dolly.
For the working plate of different length, the support for length can be installed in dolly both sides, and translating device is moved on to corresponding position.
Claims (10)
1. a wire harness assembles monolateral streamline, it is characterized in that, comprise frame and the lamp bracket illuminator being arranged on frame upper strata, be arranged on the working plate induction system of frame lower floor, described working plate induction system adopts straight line, be divided into two rows, front row is operation position, and rear row is working plate fast return station.
2. a kind of wire harness according to claim 1 assembles monolateral streamline, it is characterized in that, described frame is formed by square tubes soldering, is provided with the pocket for depositing wire harness to be installed below frame.
3. a kind of wire harness according to claim 1 assembles monolateral streamline; it is characterized in that; described lamp bracket illuminator comprises lamp bracket, illuminating lamp, U-shaped guide rail and tooling bracket protective device, lamp bracket is equipped with cable testing bridge, U-shaped guide rail, illuminating lamp and tooling bracket protective device.
4. a kind of wire harness according to claim 3 assembles monolateral streamline, it is characterized in that, described lamp bracket is provided with process chart pasting boards, and this pasting boards is provided with button box and socket, and button box is provided with acousto-optic buzzer, scram button and start button switch.
5. a kind of wire harness according to claim 3 assembles monolateral streamline, it is characterized in that, described lamp bracket end is provided with display screen, and display Current production and assembling plasticizing, also can show amount of plan on the same day.
6. a kind of wire harness according to claim 1 assembles monolateral streamline, it is characterized in that, described working plate induction system comprises dolly, drives the motor reducer of trolley translation, drives the translating device of dolly movement between front row and rear row.
7. a kind of wire harness according to claim 6 assembles monolateral streamline, it is characterized in that, described motor reducer drives the speed of dolly translation on front-seat operation position to be 0.2-4m/min, this speed regulates according to needs of production, and described motor reducer drives the speed of dolly translation on working plate fast return station to be 12m/min.
8. a kind of wire harness according to claim 6 assembles monolateral streamline, it is characterized in that, described two ends, streamline left and right are equipped with translating device, described translating device comprises lifting platform, variable-frequency motor, lift cylinder, position switch, magnetic valve, pulley and guide rail, described lifting platform connects the lift cylinder be provided with below it, lifting platform and lift cylinder are provided with two groups, two groups of lift cylinders are driven by same variable-frequency motor, magnetic valve is provided with between variable-frequency motor and lift cylinder, described guide rail is arranged between two groups of lift cylinders, guide rail one end side is provided with position switch, described pulley arranges the edge of translating device.
9. a kind of wire harness according to claim 6 assembles monolateral streamline, it is characterized in that, described dolly comprises leading block, the polyurethane cushion block that arranges between vehicle frame and frame that working plate, vehicle frame top that vehicle frame, vehicle frame are arranged are arranged, and bottom of frame is provided with the sleeve pipe of assembling wire harness.
10. a kind of wire harness according to claim 1 assembles monolateral streamline, it is characterized in that, the operation position in described frame is provided with 3-5, and frame side is provided with stroke inductive switch and limited block, controls the shift position of working plate induction system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110383312.1A CN103128543B (en) | 2011-11-25 | 2011-11-25 | Unilateral assembly line of wiring harness assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110383312.1A CN103128543B (en) | 2011-11-25 | 2011-11-25 | Unilateral assembly line of wiring harness assembly |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103128543A CN103128543A (en) | 2013-06-05 |
| CN103128543B true CN103128543B (en) | 2015-05-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110383312.1A Active CN103128543B (en) | 2011-11-25 | 2011-11-25 | Unilateral assembly line of wiring harness assembly |
Country Status (1)
| Country | Link |
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| CN (1) | CN103128543B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108341216A (en) * | 2018-01-25 | 2018-07-31 | 盐城全威科技有限公司 | A kind of harness assembling line |
| CN112307043A (en) * | 2020-11-04 | 2021-02-02 | 青岛成通源电子有限公司 | Automatic production management method and system for automobile wire harness |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3123297B2 (en) * | 1993-03-29 | 2001-01-09 | 住友電装株式会社 | Wire harness assembly line |
| DE19729369C5 (en) * | 1997-07-09 | 2008-08-21 | Teamtechnik Maschinen Und Anlagen Gmbh | Autarker processing station and resulting processing line |
| CN100589928C (en) * | 2004-12-24 | 2010-02-17 | 爱信艾达株式会社 | Cell production process and facility |
| CN101612962B (en) * | 2009-07-22 | 2011-11-09 | 重庆延锋江森座椅有限公司 | Flow production line for center control of saloon car |
| CN101916628A (en) * | 2010-07-16 | 2010-12-15 | 上海九船电子有限公司 | Wire harness test production line |
| CN102139449B (en) * | 2011-03-24 | 2012-11-21 | 江苏美的春花电器股份有限公司 | Assembling production line of vertical dust collector |
| CN202411800U (en) * | 2011-11-25 | 2012-09-05 | 德尔福派克电气系统有限公司 | Unilateral assembly line for assembling production of automobile wire harnesses |
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2011
- 2011-11-25 CN CN201110383312.1A patent/CN103128543B/en active Active
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| Publication number | Publication date |
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| CN103128543A (en) | 2013-06-05 |
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Address after: 201800 60 Yuan Yuan Road, Anting Town, Jiading District, Shanghai Patentee after: An Po Fu electrical system Co., Ltd. Address before: 201805 492 Moyu Road, Jiading District, Shanghai Patentee before: Delphi Packard Electric System Co., Ltd |