CN103114696A - Environmental protection board for interior decoration and preparation method thereof - Google Patents
Environmental protection board for interior decoration and preparation method thereof Download PDFInfo
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- CN103114696A CN103114696A CN2012105885515A CN201210588551A CN103114696A CN 103114696 A CN103114696 A CN 103114696A CN 2012105885515 A CN2012105885515 A CN 2012105885515A CN 201210588551 A CN201210588551 A CN 201210588551A CN 103114696 A CN103114696 A CN 103114696A
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Abstract
The invention discloses an environmental protection board for interior decoration and a preparation method thereof. The environmental protection board for the interior decoration comprises a base plate and a polyethylene (PE) film arranged on the surface of the base plate, wherein a non-woven fabric layer is arranged between the base plate and the PE film, the base plate is composed of 50-80% of jute fiber, 20-50% of low melting point fiber and 0-30% of alpinia fiber based on weight percentage. According to the environmental protection board for the interior decoration, the base plate is compositely manufactured by the low melting point fiber and the jute fiber, the PE film further covers the base plate, no other composition is added, thus the fact that no other harmful chemical substance is contained in the environmental protection board for interior decoration is guaranteed, and the environmental protection board for interior decoration has no harm to a human body, meanwhile the jute fiber has good moist absorption performance and breathability, and is antimicrobial and mite proof. The environmental protection board is light and solid, capable of replacing decorative materials such as wall paper and paint, and can be used in places needing to be decorated such as a wall and a roof directly. The gram weight of a prepared product can reach to 100-500g/m2, and the thickness of the prepared product is 0.2-5mm.
Description
Technical field
The present invention relates to decorative materials technology, relate in particular to a kind of indoor decoration environmental protection board and preparation method thereof.
Background technology
At present, in home decoration, use in a large number coating, wallpaper and composite floor board, in these materials, inevitably contain the hazardous substancess such as formaldehyde, VOC, people's health is caused very major injury.Therefore work out environment friendly decorative material, seem particularly important.
In CN102300704A; a kind of decorative panel that is formed by natural fiber and protective material is disclosed; this decorative panel is used for automobile decorative panel; comprise basic unit and protective material; basic unit is formed by natural fiber substantially; be selected from: wood fiber, lignin fibre or other cellulose fibres, for example timber, mestha, hemp, jute, flax, ramie, roselle, rattan, soybean, gumbo, banana fiber, bamboo, coconut, coir fibre, cotton, caroa, abaca, pine, pineapple, raffia and/or sisal hemp.Protective material; it directly is applied to described basic unit in the situation that do not use hotmelt to get involved; and wherein said protective material has the TMA scope of 60 ℃ to 170 ℃, and the material that is selected from the polyalcohol such as polyethers, polyester, polycaprolactone, Merlon or any oil type organic polyhydric alcohol (being soybean, cereal and castor-oil plant) forms.
In CN201627325U, a kind of decorative panel is disclosed, comprise fibrage, be combined into one by the acupuncture complex method between fibrolaminar fiber, and fibrage is the thermoplastic plate form.The utility model is rational in infrastructure, and is easy to use, and result of use is good.
In CN101570109A, a kind of environment friendly decoration board is disclosed, it comprises substrate and is fitted in the lip-deep architectural surface that is made of ornament materials of this substrate one, also be fitted with the pernicious gas adsorption layer of adsorbable pernicious gas on another surface of described substrate.Described pernicious gas adsorption layer can be made of the fabric that bamboo carbon fibre or activated carbon fiber are made, also can be activated carbon or bamboo carbon powder coating, the gas permeability surface layer that also can be consisted of by poromeric material and be attached at least one lip-deep and material layer adsorbable pernicious gas of this gas permeability surface layer and consist of; Wherein, described poromeric material can be nonwoven, woven fabric or paper, and the material layer of described adsorbable pernicious gas can be made of activated carbon powder or bamboo carbon powder; Decorative panel of the present invention absorption pernicious gas effective, and lay also easily, be adapted at promoting the use of in the decoration in the places such as family, office, amusement.
Above patent document is the trial in the environment friendly decorative material field, but it uses in home decoration, also has certain limitation, such as the hardness of material, attractive in appearance, price etc., and can not directly be used for substituting the ornament materials such as coating, wallpaper and use.
Summary of the invention
Goal of the invention: for the deficiencies in the prior art, the purpose of this invention is to provide a kind of indoor decoration environmental protection board, make it have environmental protection, attractive in appearance, cost performance high, can directly be used for substituting the ornament materials such as coating, wallpaper and decorate the environments for use such as indoor wall.The present invention also has a purpose to be to provide the preparation method of above-mentioned indoor decoration environmental protection board.
Technical scheme: in order to realize the foregoing invention purpose, the technical solution used in the present invention is as follows:
A kind of indoor decoration environmental protection board comprises substrate and the PE film that is located on substrate surface, is provided with nonwoven layer between described substrate and PE film; Described substrate is comprised of each component of following percentage by weight: the low-melting fiber of 50-80% flaxen fiber, 20%-50% and 0% ~ 30% month peach fiber.
Described environmental protection lamina, preferably each component by following percentage by weight forms: the low-melting fiber of 55%-70% flaxen fiber, 25%-40% and 5% ~ 20% month peach fiber.
Described flaxen fiber is selected from hemp, flax, jute, bluish dogbane, sisal hemp, gombo hemp, ramie, piemarker and bluish dogbane etc.
Described low-melting fiber is selected from PLA fiber, PP fiber, ES fiber and PET bicomponent fibers.
Described ES fiber is skin-core structure, and skin is the PE polyethylene, melting range 125-135 ℃; Core is the PP polypropylene, melting range 160-165 ℃.
Described PET bicomponent fibers skin-core structure, skin is the PET polyester fiber, fusing point is 110-120 ℃; Core is the PET polyester fiber, and fusing point is 260 ℃.
Described PE film all has setting on the upper and lower surface of substrate.The PE film preferably adopts the coloured PE film of food-grade.
A kind of method for preparing described indoor decoration environmental protection board: with each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, get substrate, put nonwoven, the baking oven heat bonding, cold rolling, cooling, cover PE film (adopt contact heat bonding), cutting obtains environmental protection board, get final product testing and pack; Wherein, becoming net spee is 1-20m/min; Needling density: 30～500 thorn/cm
2Oven temperature: 170-230 ℃, smoke the time: 0.5min-20min; Cold rolling temperature is 0-30 ℃; The overlay film temperature is 150-230 ℃.
Beneficial effect: compared with prior art, the major advantage of indoor decoration environmental protection board of the present invention has:
(1) having adopted flaxen fiber is raw material, and flaxen fiber has good sucting wet air permeability, and antibiosis anti-acarien, is a kind of fitment material for family of environmental protection.
(2) adopt low-melting fiber and flaxen fiber to be composited, add without other compositions, guaranteed that product does not contain other harmful chemicals, harmless to health, environmental protection.
(3) this environmental protection board light weight, hardness are large; When the product grammes per square metre for preparing reaches 100g-500g/m
2, when thickness is 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, be directly used in the place that wall, roof etc. need to be decorated; When the environmental protection board grammes per square metre for preparing is 1000-5000g/m
2, when thickness is 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
(4) be covered with nonwoven layer at substrate surface, cover the coloured PE film of food-grade on nonwoven layer, can select arbitrarily in use, enriched product type, improve the alternative of product, environmental protection simultaneously, pollution-free.
(5) in raw material, increase a month peach fiber, can effectively reduce the product grammes per square metre when guaranteeing product hardness and intensity, give the product special odor, can antibacterial bacteriostatic, strengthen the antiseptic property of product, effectively extend the application life of product.
(6) preparation method of environmental protection board of the present invention, operation is simple, and is easy to operate, is easy to industrialization, adopts cold rolling process, can help cooling in surely thick, and modified product is surperficial, makes the uneven of product surface become smooth.
Description of drawings
Fig. 1 is the structural representation of the first indoor decoration environmental protection board;
Fig. 2 is the structural representation of the second indoor decoration environmental protection board.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is further described.
As depicted in figs. 1 and 2, indoor decoration environmental protection board of the present invention comprises that substrate 1 is located at the lip-deep PE film 2 of substrate 1, is provided with nonwoven layer 3 between substrate 1 and PE film 2; This substrate 1 is comprised of each component of following percentage by weight: the low-melting fiber of 50-80% flaxen fiber, 20%-50% and 0% ~ 30% month peach fiber; Be preferably: the low-melting fiber of 55%-70% flaxen fiber, 25%-40% and 5% ~ 20% month peach fiber.Wherein, flaxen fiber can be one or more in hemp, flax, jute, bluish dogbane, sisal hemp, gombo hemp, ramie, piemarker, bluish dogbane and other natural fibers.Low-melting fiber can be one or more in PLA fiber, PP fiber, ES fiber, PET bicomponent fibers.The ES fiber preferably adopts skin-core structure, and skin is the PE polyethylene, melting range 125-135 ℃; Core is the PP polypropylene, melting range 160-165 ℃.The PET bicomponent fibers preferably adopts skin-core structure, and skin is the PET polyester fiber, and fusing point is 110-120 ℃; Core is the PET polyester fiber, and fusing point is 260 ℃.The PLA fiber is acid fiber by polylactic, preferred melting range 150-160 ℃; The PP fiber is polypropylene fibre, preferred melting range 160-165 ℃.PE film 2 is coloured PE film of food-grade, can be located on the individual layer surface of substrate 1 (Fig. 1), also can be simultaneously all arranges in the upper and lower surface (Fig. 2) of substrate 1.
The indoor decoration environmental protection board, by substrate 1 and single face establish nonwoven layer 3, PE film 2 forms.Substrate 1 is that 50% flax and percentage by weight are that (skin-core structure, skin are the PE polyethylene, melting range 125-135 ℃ for 50% ES fiber by percentage by weight; Core is the PP polypropylene, melting range 145-165 ℃) form.
The method for preparing above-mentioned indoor decoration environmental protection board: with each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, get substrate, put nonwoven, (170 ℃ of baking oven heat bondings, 20min), cold rolling (0 ℃), cooling, cover the coloured PE film of food-grade and (adopt the contact heat bonding, 150 ℃), cutting obtains environmental protection board, get final product testing and pack; Wherein, becoming net spee is 10m/min; Needling density 40 thorn/cm
2
Product is carried out Performance Detection, the product light weight, hardness is large, has good tensile property, and environmental protection is pollution-free.The coloured PE film of food-grade can be selected arbitrarily in use, and product type is abundant.When the product grammes per square metre for preparing reaches 100g-500g/m
2, when thickness is 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, be directly used in the place that wall, roof etc. need to be decorated; When the environmental protection board grammes per square metre for preparing is 1000-5000g/m
2, when thickness is 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
The indoor decoration environmental protection board, by substrate 1 and single face establish nonwoven layer 3, PE film 2 forms.Substrate 1 is that 80% jute and percentage by weight are that (skin is the PET polyester fiber, and fusing point is 110-120 ℃ for 20% PET bicomponent fibers by percentage by weight; Core is the PET polyester fiber, and fusing point is 260 ℃) form.
The method for preparing above-mentioned indoor decoration environmental protection board: with each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, get substrate, put nonwoven, (230 ℃ of baking oven heat bondings, 0.5min), cold rolling (30 ℃), cooling, cover the coloured PE film of food-grade and (adopt the contact heat bonding, 230 ℃), cutting obtains environmental protection board, get final product testing and pack; Wherein, becoming net spee is 1m/min; Needling density 500 thorn/cm
2
Product is carried out Performance Detection, the product light weight, hardness is large, has good tensile property, and environmental protection is pollution-free, and the coloured PE film of food-grade can be selected arbitrarily in use, and product type is abundant.When the product grammes per square metre for preparing reaches 100g-500g/m
2, when thickness is 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, be directly used in the place that wall, roof etc. need to be decorated; When the environmental protection board grammes per square metre for preparing is 1000-5000g/m
2, when thickness is 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
The indoor decoration environmental protection board, by substrate 1 and single face establish nonwoven layer 3, PE film 2 forms.Substrate 1 is that 50% sisal hemp, percentage by weight are that 20% PLA fiber (melting range 150-160 ℃), percentage by weight are that 30% moon peach is fibrous by percentage by weight.
The method for preparing above-mentioned indoor decoration environmental protection board: with each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, get substrate, put nonwoven, (210 ℃ of baking oven heat bondings, 5min), cold rolling (0 ℃), cooling, cover the coloured PE film of food-grade and (adopt the contact heat bonding, 170 ℃), cutting obtains environmental protection board, get final product testing and pack; Wherein, becoming net spee is 1-20m/min; Needling density 30 thorn/cm
2
Product is carried out Performance Detection, product except have light weight, hardness large, have good tensile property, environmental protection and the characteristics such as pollution-free, also have antibacterially, anticorrosion, special fragrance is arranged, the advantages such as long service life.When the product grammes per square metre for preparing reaches 100g-500g/m
2, when thickness is 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, be directly used in the place that wall, roof etc. need to be decorated; When the environmental protection board grammes per square metre for preparing is 1000-5000g/m
2, when thickness is 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Embodiment 4
The indoor decoration environmental protection board, by substrate 1 and two-sidedly all establish nonwoven layer 3, PE film 2 forms.Substrate 1 is that 55% flaxen fiber (bluish dogbane+ramie+hemp+gombo hemp), percentage by weight are that 25% low-melting fiber (the PP fiber of PLA fiber+melting range 160-165 ℃), percentage by weight are that 20% moon peach is fibrous by percentage by weight.
The method for preparing above-mentioned indoor decoration environmental protection board: with each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, get substrate, put nonwoven, (190 ℃ of baking oven heat bondings, 15min), cold rolling (10 ℃), cooling, cover the coloured PE film of food-grade and (adopt the contact heat bonding, 210 ℃), cutting obtains environmental protection board, get final product testing and pack; Wherein, becoming net spee is 20m/min; Needling density 80 thorn/cm
2
Product is carried out Performance Detection, product except have light weight, hardness large, have good tensile property, environmental protection and the characteristics such as pollution-free, also have antibacterially, anticorrosion, special fragrance is arranged, the advantages such as long service life.When the product grammes per square metre for preparing reaches 100g-500g/m
2, when thickness is 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, be directly used in the place that wall, roof etc. need to be decorated; When the environmental protection board grammes per square metre for preparing is 1000-5000g/m
2, when thickness is 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Embodiment 5
The indoor decoration environmental protection board, by substrate 1 and two-sidedly establish nonwoven layer 3, PE film 2 forms.Substrate 1 is that 55% flaxen fiber (flax+jute+bluish dogbane+sisal hemp+ramie+hemp+piemarker+bluish dogbane), percentage by weight are that 40% low-melting fiber (PP fiber+ES fiber+PET bicomponent fibers), percentage by weight are that 5% moon peach is fibrous by percentage by weight.
The method for preparing above-mentioned indoor decoration environmental protection board: with each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, get substrate, put nonwoven, (200 ℃ of baking oven heat bondings, 8min), cold rolling (15 ℃), cooling, cover the coloured PE film of food-grade and (adopt the contact heat bonding, 200 ℃), cutting obtains environmental protection board, get final product testing and pack; Wherein, becoming net spee is 12m/min; Needling density 80-120 thorn/cm
2
Product is carried out Performance Detection, product except have light weight, hardness large, have good tensile property, environmental protection and the characteristics such as pollution-free, also have antibacterially, anticorrosion, special fragrance is arranged, the advantages such as long service life.When the product grammes per square metre for preparing reaches 100g-500g/m
2, when thickness is 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, be directly used in the place that wall, roof etc. need to be decorated; When the environmental protection board grammes per square metre for preparing is 1000-5000g/m
2, when thickness is 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Embodiment 6
The indoor decoration environmental protection board, by substrate 1 and two-sidedly establish nonwoven layer 3, PE film 2 forms.Substrate 1 is that 70% flaxen fiber (flax+jute+bluish dogbane+sisal hemp+ramie+hemp), percentage by weight are that 25% low-melting fiber (PP fiber+ES fiber+PET bicomponent fibers), percentage by weight are that 5% moon peach is fibrous by percentage by weight.
The method for preparing above-mentioned indoor decoration environmental protection board: with each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, get substrate, put nonwoven, (200 ℃ of baking oven heat bondings, 8min), cold rolling (15 ℃), cooling, cover the coloured PE film of food-grade and (adopt the contact heat bonding, 200 ℃), cutting obtains environmental protection board, get final product testing and pack; Wherein, becoming net spee is 12m/min; Needling density 200-300 thorn/cm
2
Product is carried out Performance Detection, product except have light weight, hardness large, have good tensile property, environmental protection and the characteristics such as pollution-free, also have antibacterially, anticorrosion, special fragrance is arranged, the advantages such as long service life.When the product grammes per square metre for preparing reaches 100g-500g/m
2, when thickness is 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, be directly used in the place that wall, roof etc. need to be decorated; When the environmental protection board grammes per square metre for preparing is 1000-5000g/m
2, when thickness is 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Embodiment 7
The indoor decoration environmental protection board, by substrate 1 and two-sidedly establish nonwoven layer 3, PE film 2 forms.Substrate 1 is that 60% flaxen fiber (flax+jute+bluish dogbane+sisal hemp+ramie+hemp), percentage by weight are that 30% low-melting fiber (PP fiber+ES fiber+PET bicomponent fibers), percentage by weight are that 10% moon peach is fibrous by percentage by weight.
The method for preparing above-mentioned indoor decoration environmental protection board: with each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, get substrate, put nonwoven, (200 ℃ of baking oven heat bondings, 8min), cold rolling (15 ℃), cooling, cover the coloured PE film of food-grade and (adopt the contact heat bonding, 200 ℃), cutting obtains environmental protection board, get final product testing and pack; Wherein, becoming net spee is 12m/min; Needling density 50-100 thorn/cm
2
Product is carried out Performance Detection, product except have light weight, hardness large, have good tensile property, environmental protection and the characteristics such as pollution-free, also have antibacterially, anticorrosion, special fragrance is arranged, the advantages such as long service life.When the product grammes per square metre for preparing reaches 100g-500g/m
2, when thickness is 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, be directly used in the place that wall, roof etc. need to be decorated; When the environmental protection board grammes per square metre for preparing is 1000-5000g/m
2, when thickness is 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Claims (8)
1. an indoor decoration environmental protection board, is characterized in that: comprise substrate (1) and be located at the lip-deep PE film of substrate (1) (2), be provided with nonwoven layer (3) between described substrate (1) and PE film (2); Described substrate (1) is comprised of each component of following percentage by weight: the low-melting fiber of 50-80% flaxen fiber, 20%-50% and 0% ~ 30% month peach fiber.
2. indoor decoration environmental protection board according to claim 1, it is characterized in that: described substrate is comprised of each component of following percentage by weight: the low-melting fiber of 55%-70% flaxen fiber, 25%-40% and 5% ~ 20% month peach fiber.
3. indoor decoration environmental protection board according to claim 1 and 2, it is characterized in that: described flaxen fiber is selected from hemp, flax, jute, bluish dogbane, sisal hemp, gombo hemp, ramie, piemarker and bluish dogbane.
4. indoor decoration environmental protection board according to claim 1 and 2, it is characterized in that: described low-melting fiber is selected from PLA fiber, PP fiber, ES fiber and PET bicomponent fibers.
5. indoor decoration environmental protection board according to claim 4, it is characterized in that: described ES fiber is skin-core structure, skin is the PE polyethylene, melting range 125-135 ℃; Core is the PP polypropylene, melting range 160-165 ℃.
6. indoor decoration environmental protection board according to claim 4 is characterized in that: described PET bicomponent fibers skin-core structure, and skin is the PET polyester fiber, fusing point is 110-120 ℃; Core is the PET polyester fiber, and fusing point is 260 ℃.
7. indoor decoration environmental protection board according to claim 1, it is characterized in that: described PE film (2) all has setting on the upper and lower surface of substrate (1).
8. method for preparing indoor decoration environmental protection board claimed in claim 1, it is characterized in that: with each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, get substrate, put nonwoven, the baking oven heat bonding, cold rolling, cooling, cover the PE film, cutting obtains environmental protection board, get final product testing and pack; Wherein, becoming net spee is 1-20m/min; Needling density: 30～500 thorn/cm
2Oven temperature: 170-230 ℃, smoke the time: 0.5min-20min; Cold rolling temperature is 0-30 ℃; The overlay film temperature is 150-230 ℃.
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| CN2012105885515A CN103114696A (en) | 2012-12-31 | 2012-12-31 | Environmental protection board for interior decoration and preparation method thereof |
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| CN103696529A (en) * | 2013-12-30 | 2014-04-02 | 广东松本绿色新材股份有限公司 | Color coating board and preparation process thereof |
| CN103832037A (en) * | 2014-02-28 | 2014-06-04 | 辽阳艺蒙织毯有限公司 | Heat-preservation sound-absorption decorating plate and preparation method thereof |
| CN109113289A (en) * | 2018-08-24 | 2019-01-01 | 江阴延利汽车饰件股份有限公司 | A kind of green ecological flaxen fiber integrates wall coverings plate and preparation method thereof |
| CN115190663A (en) * | 2022-08-25 | 2022-10-14 | 太仓鸿伟新材料科技有限公司 | Jute graphene heating plate and preparation method thereof |
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| CN115190663A (en) * | 2022-08-25 | 2022-10-14 | 太仓鸿伟新材料科技有限公司 | Jute graphene heating plate and preparation method thereof |
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Application publication date: 20130522 |