CN103089616B - A kind of internal messing flank profil is secondary - Google Patents
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Abstract
一种内啮合齿廓副,内齿轮单个齿廓由在极坐标中依次满足一阶连续的直线段I、余弦曲线I、直线段II和余弦曲线II的余弦基复合曲线构成,与内齿轮单个齿廓对应的外齿轮的单个共轭齿廓通过啮合原理得到,形成共轭齿廓副;完整共轭齿廓副为内齿轮、外齿轮的单个齿廓分别绕其中心按照其齿数均布得到。本发明采用先在极坐标中依次确定满足一阶连续构成内齿轮单个齿廓的直线段I、余弦曲线I、直线段II和余弦曲线II;然后将其转换到直角坐标系中,再由单个齿廓按照啮合原理得到与其共轭的外齿轮上对应的单个齿廓,形成单个的共轭齿廓副;最后将内、外齿轮的单个齿廓分别绕其中心按照其齿数进行均布得到完整的共轭齿廓副。
An internal meshing tooth profile pair, the single tooth profile of the internal gear is composed of a cosine base composite curve that satisfies the first-order continuous straight line segment I, cosine curve I, straight line segment II and cosine curve II in polar coordinates, and the single tooth profile of the internal gear The single conjugate tooth profile of the external gear corresponding to the tooth profile is obtained through the meshing principle to form a conjugate tooth profile pair; the complete conjugate tooth profile pair is obtained by uniformly distributing the individual tooth profiles of the internal gear and the external gear around their centers respectively according to the number of teeth . In the present invention, the straight line segment I, the cosine curve I, the straight line segment II and the cosine curve II that satisfy the first-order continuous formation of a single tooth profile of the internal gear are sequentially determined in polar coordinates; According to the meshing principle, the single tooth profile corresponding to its conjugate external gear is obtained to form a single conjugate tooth profile pair; finally, the individual tooth profiles of the internal and external gears are evenly distributed around their centers according to the number of teeth to obtain a complete The conjugate tooth profile pair.
Description
技术领域technical field
该发明属于机械工程领域,尤其涉及一种流体机械领域的内啮合齿廓副。The invention belongs to the field of mechanical engineering, and in particular relates to an internal meshing tooth profile pair in the field of fluid machinery.
背景技术Background technique
齿轮泵主要有外啮合齿轮泵和内啮合齿轮泵两种,内啮合齿轮泵具有结构紧凑、相对滑动率小、寿命长,流量脉动小、噪音低、高速下容积效率高等优点而获得广泛应用。内啮合泵的核心部件是一对具有共轭齿廓的内、外啮合齿轮副,其齿廓副设计合理与否将直接影响着泵性能。目前内啮合齿轮泵主要有渐开线类内啮合泵、摆线类内啮合泵及直线共轭齿廓内啮合泵等。其共同的设计方法一般是在直角坐标系中直接设计齿廓副,这种齿廓副设计方法由于设计参数少,通常只能设计成对称齿廓的内啮合泵。Gear pumps mainly include external gear pumps and internal gear pumps. Internal gear pumps are widely used for their advantages of compact structure, small relative slip rate, long life, small flow pulsation, low noise, and high volumetric efficiency at high speed. The core component of the internal meshing pump is a pair of internal and external meshing gear pairs with conjugate tooth profiles. Whether the design of the tooth profile pair is reasonable or not will directly affect the performance of the pump. At present, internal gear pumps mainly include involute internal gear pumps, cycloid internal gear pumps and linear conjugated tooth profile internal gear pumps. The common design method is generally to directly design the tooth profile pair in the Cartesian coordinate system. Due to the small number of design parameters, this tooth profile pair design method can usually only be designed as an internal meshing pump with a symmetrical tooth profile.
发明内容Contents of the invention
本发明目的在于提供一种内啮合齿廓副,解决现有内啮合齿轮副存在的设计参数少,通常只能设计成对称齿廓的内啮合泵的问题。The purpose of the present invention is to provide an internal meshing tooth profile pair to solve the problem that the existing internal meshing gear pair has few design parameters and can only be designed as an internal meshing pump with a symmetrical tooth profile.
本发明另一个目的在于提供上述内啮合齿廓副的设计方法。Another object of the present invention is to provide a design method for the above-mentioned internal tooth profile pair.
本发明技术方案如下:Technical scheme of the present invention is as follows:
一种内啮合齿廓副,内齿轮单个齿廓在极坐标中依次由满足一阶连续的直线段I、余弦曲线I、直线段II和余弦曲线II组成的余弦基复合曲线构成,与内齿轮单个齿廓对应的外齿轮的单个共轭齿廓通过啮合原理得到,形成共轭齿廓副;完整共轭齿廓副为内齿轮、外齿轮的单个齿廓分别绕其中心按照其齿数均布得到。An internal meshing tooth profile pair, the single tooth profile of the internal gear is composed of a cosine-based compound curve composed of a straight line segment I, a cosine curve I, a straight line segment II and a cosine curve II that satisfy the first-order continuity in polar coordinates, and the internal gear The single conjugate tooth profile of the external gear corresponding to the single tooth profile is obtained through the meshing principle to form a conjugate tooth profile pair; the complete conjugate tooth profile pair is the single tooth profile of the internal gear and the external gear are distributed evenly around the center according to the number of teeth get.
上述内啮合齿廓副的设计方法是,先在极坐标中确定构成内齿轮单个齿廓的满足一阶连续要求的依次由直线段I、余弦曲线I、直线段II和余弦曲线II组成的余弦基复合曲线;然后将其转换到直角坐标系中,使对应的内齿轮的单个齿廓依次由齿根圆弧、余弦曲线I变换曲线、齿顶圆弧、余弦曲线II变换曲线构成;再由直角坐标系中的单个齿廓按照啮合原理得到与其共轭的外齿轮上对应的单个齿廓,形成单个的共轭齿廓副;最后将内、外齿轮的单个齿廓分别绕其中心按照其齿数进行均布得到由内齿轮齿廓和外齿轮齿廓组成的完整的共轭齿廓副。The design method of the above-mentioned internal meshing tooth profile pair is to first determine the cosine of the single tooth profile of the internal gear in polar coordinates, which meets the first-order continuity requirement and is composed of a straight line segment I, a cosine curve I, a straight line segment II and a cosine curve II. base compound curve; then transform it into the Cartesian coordinate system, so that the single tooth profile of the corresponding internal gear is composed of dedendum arc, cosine curve I transformation curve, addendum arc, cosine curve II transformation curve; and then by A single tooth profile in the Cartesian coordinate system is obtained according to the meshing principle to obtain a single tooth profile corresponding to its conjugated external gear, forming a single conjugated tooth profile pair; finally, the single tooth profile of the internal and external gears is respectively wound around its center according to its The number of teeth is evenly distributed to obtain a complete conjugate tooth profile pair composed of the internal gear tooth profile and the external gear tooth profile.
本发明的特点还在于:The present invention is also characterized in that:
单个齿廓的设计参数包括内齿轮齿数z2、外齿轮齿数z1、模数m、齿廓半齿高系数k1、齿根圆弧弧长系数k2、齿廓对称系数k3、余弦曲线平移系数k4和齿顶圆弧弧长系数k5;The design parameters of a single tooth profile include internal gear tooth number z 2 , external gear tooth number z 1 , modulus m, tooth profile half tooth height coefficient k 1 , tooth root arc length coefficient k 2 , tooth profile symmetry coefficient k 3 , cosine Curve translation coefficient k 4 and addendum arc length coefficient k 5 ;
内齿轮单个齿廓的角度范围为其中,直线段I的起止角度分别为θ1,θ2,其方程为:r=rb+H(θ1≤θ≤θ2),式中:rb为余弦曲线的平均值,H为余弦型曲线的幅值;The angular range of a single tooth profile of an internal gear is Among them, the starting and ending angles of the straight line segment I are θ 1 and θ 2 respectively, and the equation is: r=r b +H(θ 1 ≤θ≤θ 2 ), where: r b is the average value of the cosine curve, H is Amplitude of the cosine-shaped curve;
定义齿廓半齿高系数 Define tooth profile half tooth height factor
定义齿根圆弧弧长系数k2由直线段I的起止点得到:Define the dedendum arc length coefficient k 2 to get from the start and end points of the straight line segment I:
余弦曲线I的起止点角度分别为θ2,θ3,余弦曲线I的方程为:The starting and ending angles of the cosine curve I are θ 2 and θ 3 respectively, and the equation of the cosine curve I is:
定义齿廓对称系数 Define tooth profile symmetry factor
定义余弦曲线平移系数 Define cosine curve translation factor
直线段II的起止角度分别为θ3,θ4,其方程为:r=rb-H(θ3≤θ≤θ4),The starting and ending angles of the straight line section II are θ 3 and θ 4 respectively, and the equation is: r=r b -H(θ 3 ≤θ≤θ 4 ),
齿顶圆弧弧长系数k5由直线段II的起止点得到: The arc length coefficient k 5 of the addendum arc is obtained from the starting and ending points of the straight line segment II:
余弦曲线II的起止点角度分别为θ4、θ5,余弦曲线II的方程为:The starting and ending angles of the cosine curve II are θ 4 and θ 5 respectively, and the equation of the cosine curve II is:
优选地,齿廓半齿高系数k1的取值范围为0≤k1≤1.5;齿根圆弧系数k2的取值范围为0≤k2≤0.8;齿廓对称系数k3的取值范围为0.2≤k3≤0.8;余弦曲线平移系数k4的取值范围为0.5≤k4≤2;齿顶圆弧弧长系数k5的取值范围为0≤k5≤0.8;内齿轮齿数z2和外齿轮齿数z1均为正整数且满足:z2-z1≥1,z1≥2;在极坐标系中θ1可以为任意实数,内齿轮单个齿廓角度范围α满足:θ5-θ1=α=360/z2。Preferably, the value range of the tooth profile half tooth height coefficient k 1 is 0≤k 1 ≤1.5; the value range of the dedendum arc coefficient k 2 is 0≤k 2 ≤0.8; the value range of the tooth profile symmetry coefficient k 3 The value range is 0.2≤k 3 ≤0.8; the value range of cosine curve translation coefficient k 4 is 0.5≤k 4 ≤2; the value range of addendum arc length coefficient k 5 is 0≤k 5 ≤0.8; The number of teeth z 2 of the gear and the number of teeth z 1 of the external gear are both positive integers and satisfy: z 2 -z 1 ≥ 1, z 1 ≥ 2; in the polar coordinate system θ 1 can be any real number, and the angle range of a single tooth profile of the internal gear α Satisfy: θ 5 −θ 1 =α=360/z 2 .
本发明具有如下有益效果:The present invention has following beneficial effect:
1)本发明通过调整齿廓对称系数,可以得到非对称的齿轮泵齿廓,1) The present invention can obtain an asymmetric gear pump tooth profile by adjusting the tooth profile symmetry coefficient,
这样齿轮的两个齿侧中长边更适合传动,短边更适合密封,有利于传动和密封功能的分离,增强了传动性能和密封功能;In this way, the long side of the two tooth sides of the gear is more suitable for transmission, and the short side is more suitable for sealing, which is conducive to the separation of transmission and sealing functions, and enhances the transmission performance and sealing function;
2)本发明在模数和齿数不变的情况下主要通过改变齿廓半齿高系数改变泵的流量;2) The present invention mainly changes the flow rate of the pump by changing the half-tooth height coefficient of the tooth profile when the module and the number of teeth remain unchanged;
3)本发明通过齿顶圆弧和齿根圆弧的设置,有益于加工检测;通过3) The present invention is beneficial to processing detection through the setting of the addendum arc and the dedendum arc;
调整齿顶圆弧弧长系数和齿根圆弧弧长系数可调整齿轮泵强度;The strength of the gear pump can be adjusted by adjusting the arc length coefficient of the addendum arc and the arc length coefficient of the root arc;
4)本发明齿廓副之间的光顺性达到一阶连续;4) The smoothness between tooth profile pairs of the present invention reaches the first-order continuity;
5)本发明通过调整余弦曲线平移系数k4可以减小困油现象;5) The present invention can reduce the phenomenon of oil trapping by adjusting the cosine curve translation coefficient k 4 ;
6)本发明设计方法为齿廓副的多元优化建立了数学模型。6) The design method of the present invention establishes a mathematical model for the multivariate optimization of tooth profile pairs.
附图说明Description of drawings
图1为本发明内啮合齿廓副的内齿轮极坐标系余弦基复合曲线图;Fig. 1 is the internal gear polar coordinate system cosine base composite curve diagram of the internal meshing tooth profile pair of the present invention;
图2为本发明实施例1在直角坐标系中的齿廓副图;Fig. 2 is the secondary figure of tooth profile in Cartesian coordinate system of embodiment 1 of the present invention;
图3为本发明实施例2、实施例3在直角坐标系中的齿廓副及其对比图;Fig. 3 is the tooth profile pair and its comparison diagram in Cartesian coordinate system of embodiment 2 and embodiment 3 of the present invention;
图4为本发明实施例4、实施例5在直角坐标系中的齿廓副及其对比图;Fig. 4 is the tooth profile pair and its comparison diagram in Cartesian coordinate system of embodiment 4 and embodiment 5 of the present invention;
图5为本发明实施例6在直角坐标系中的齿廓副图。Fig. 5 is a secondary diagram of the tooth profile in the Cartesian coordinate system of Embodiment 6 of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明内啮合齿廓副,内齿轮单个齿廓由在极坐标中依次满足一阶连续的直线段I、余弦曲线I、直线段II和余弦曲线II的余弦基复合曲线构成,与内齿轮单个齿廓对应的外齿轮的单个共轭齿廓通过啮合原理得到,形成共轭齿廓副;完整共轭齿廓副为内齿轮、外齿轮的单个齿廓分别绕其中心按照其齿数均布得到。The internal meshing tooth profile pair of the present invention, the single tooth profile of the internal gear is composed of cosine-based compound curves that satisfy the first-order continuous straight line segment I, cosine curve I, straight line segment II and cosine curve II in polar coordinates, and the single tooth profile of the internal gear The single conjugate tooth profile of the external gear corresponding to the tooth profile is obtained through the meshing principle to form a conjugate tooth profile pair; the complete conjugate tooth profile pair is obtained by uniformly distributing the individual tooth profiles of the internal gear and the external gear around their centers respectively according to the number of teeth .
本发明内啮合齿廓副的设计方法:先在极坐标中确定内齿轮单个齿廓,其依次由满足一阶连续的直线段I、余弦曲线I、直线段II和余弦曲线II组成的余弦基复合曲线构成;然后将其转换到直角坐标系中,使对应内齿轮的单个齿廓依次由齿根圆弧、余弦曲线I变换曲线、齿顶圆弧、余弦曲线II变换曲线构成;再由直角坐标系中的单个齿廓按照啮合原理得到与其共轭的外齿轮上对应的单个齿廓,形成单个的共轭齿廓副;最后将内、外齿轮的单个齿廓分别绕其中心按照其齿数进行均布得到由内齿轮齿廓和外齿轮齿廓组成的完整的共轭齿廓副。The design method of the internal meshing tooth profile pair of the present invention: first determine the single tooth profile of the internal gear in the polar coordinates, which is sequentially composed of a cosine base composed of a straight line segment I, a cosine curve I, a straight line segment II and a cosine curve II satisfying the first-order continuity It is composed of a compound curve; then it is transformed into a rectangular coordinate system, so that the single tooth profile corresponding to the internal gear is sequentially composed of a dedendum arc, a cosine curve I transformation curve, an addendum circle arc, and a cosine curve II transformation curve; and then by a right angle A single tooth profile in the coordinate system is obtained from the corresponding single tooth profile on the conjugated external gear according to the meshing principle, forming a single conjugated tooth profile pair; finally, the single tooth profile of the internal and external gears is respectively wound around its center according to the number of teeth Perform uniform distribution to obtain a complete conjugate tooth profile pair composed of internal gear tooth profile and external gear tooth profile.
单个齿廓的设计参数主要有:内齿轮齿数z2、外齿轮齿数z1、齿轮模数m;内齿轮的节圆半径r2=m×z2/2,外齿轮的节圆半径r1=m×z1/2,齿轮的中心距d=r2-r1;参见图2,和内齿轮固联的坐标系为x2o2y2,其原点为内齿轮的回转中心为o2,和外齿轮固联的坐标系为x1o1y1,其原点外齿轮的回转中心为o1。The design parameters of a single tooth profile mainly include: the number of teeth of the internal gear z 2 , the number of teeth of the external gear z 1 , the gear module m; the pitch circle radius r 2 of the internal gear = m×z 2 /2, and the pitch circle radius r 1 of the external gear =m×z 1 /2, the center distance of the gear d=r 2 -r 1 ; see Figure 2, the coordinate system fixedly connected with the internal gear is x 2 o 2 y 2 , and its origin is the center of rotation of the internal gear is o 2. The coordinate system fixedly connected with the external gear is x 1 o 1 y 1 , and the center of rotation of the external gear at its origin is o 1 .
参见图1,在极坐标系中内齿轮的单个齿廓分别由直线段I,余弦曲线I、直线段II、余弦曲线II组成,则单个齿廓的角度范围为其中,直线段1的起止角度分别为θ1,θ2,其方程为:Referring to Figure 1, in the polar coordinate system, a single tooth profile of an internal gear is composed of a straight line segment I, a cosine curve I, a straight line segment II, and a cosine curve II, and the angle range of a single tooth profile is Among them, the starting and ending angles of straight line segment 1 are θ 1 and θ 2 respectively, and their equations are:
r=rb+H(θ1≤θ≤θ2)r=r b +H(θ 1 ≤θ≤θ 2 )
式中:rb为余弦曲线的平均值,即内齿轮的中径;H为余弦型曲线的幅值。In the formula: r b is the average value of the cosine curve, that is, the pitch diameter of the internal gear; H is the amplitude of the cosine curve.
称为半齿高系数,则H=k1×m。say is half tooth height coefficient, then H=k 1 ×m.
由直线段1的起止点得到:称k2为齿根圆弧弧长系数。From the start and end points of straight line segment 1: Call k 2 the arc length coefficient of the dedendum arc.
余弦曲线1的起止点角度分别为θ2,θ3则余弦曲线1的方程为:The starting and ending angles of cosine curve 1 are θ 2 and θ 3 respectively, so the equation of cosine curve 1 is:
称为齿廓对称系数;say is the tooth profile symmetry coefficient;
称为余弦曲线平移系数。say Cosine curve translation coefficient.
直线段2的起止角度分别为θ3,θ4,其方程为:The starting and ending angles of straight line segment 2 are θ 3 and θ 4 respectively, and their equations are:
r=rb-H(θ3≤θ≤θ4)r=r b -H(θ 3 ≤θ≤θ 4 )
直线段2的起止点满足:称k5为齿顶圆弧弧长系数;The starting and ending points of straight line segment 2 satisfy: Call k 5 the arc length coefficient of the addendum arc;
余弦曲线2的起止点角度分别为为θ4、θ5,则余弦曲线2的方程为:The starting and ending angles of cosine curve 2 are respectively θ 4 and θ 5 , then the equation of cosine curve 2 is:
式中:θ5满足θ5-θ1=α。In the formula: θ 5 satisfies θ 5 -θ 1 =α.
则在直角坐标系中对应的齿廓为根圆弧、极坐标系余弦曲线I变换曲线、齿顶圆弧、极坐标系余弦曲线II变换曲线组成。The corresponding tooth profile in the Cartesian coordinate system is composed of the root arc, the cosine curve I transformation curve in the polar coordinate system, the addendum arc, and the cosine curve II transformation curve in the polar coordinate system.
由极坐标到直角坐标系按照下式进行变换:Transform from polar coordinates to rectangular coordinates according to the following formula:
x=r·cos(θ)x=r cos(θ)
y=r·sin(θ)y=r sin(θ)
至此,参数k1、k2、k3、k4、k5成为控制内齿轮单个齿廓的独立参数,参数θ1控制着齿廓的初始相位并不对齿廓的形状产生影响,通过选择合适的参数使得内齿轮齿廓的共轭齿廓存在并且不产生任何干涉。So far, the parameters k 1 , k 2 , k 3 , k 4 , and k 5 have become independent parameters for controlling the single tooth profile of the internal gear. The parameter θ 1 controls the initial phase of the tooth profile and does not affect the shape of the tooth profile. The parameters of are such that the conjugate tooth profile of the internal gear tooth profile exists without any interference.
通常参数取值范围满足如下约束条件:Usually the value range of the parameter satisfies the following constraints:
θ1没有任何的限制,可以为任何实数;θ 1 has no restrictions and can be any real number;
齿轮模数m满足:m>0;The gear modulus m satisfies: m>0;
齿廓半齿高系数k1,其取值范围为0≤k1≤1.5;Tooth profile half tooth height coefficient k 1 , its value range is 0≤k 1 ≤1.5;
齿根圆弧弧长系数k2,其取值范围为0≤k2≤0.8;Arc length coefficient k 2 of the dedendum arc, whose value range is 0≤k 2 ≤0.8;
齿廓对称系数k3,其取值范围为0.2≤k3≤0.8;Tooth profile symmetry coefficient k 3 , its value range is 0.2≤k 3 ≤0.8;
余弦曲线平移系数k4,其取值范围为0.5≤k4≤2;Cosine curve translation coefficient k 4 , whose value range is 0.5≤k 4 ≤2;
齿顶圆弧弧长系数k5,其取值范围为0≤k5≤0.8;Addendum arc length coefficient k 5 , its value range is 0≤k 5 ≤0.8;
内齿轮齿数z2和外齿轮齿数z1均为正整数且满足:z2-z1≥1;z1≥2;The number of teeth of the internal gear z 2 and the number of teeth of the external gear z 1 are both positive integers and satisfy: z 2 -z 1 ≥1; z 1 ≥2;
内齿轮上的完整齿廓以其中心o2为中心按照齿数z2对内齿轮的单个齿廓进行均布得到。The complete tooth profile on the internal gear is obtained by uniformly distributing the single tooth profile of the internal gear with its center o 2 as the center and according to the number of teeth z 2 .
外齿轮上的单个齿廓按照啮合原理由内齿轮的单个齿廓得到,同理,外齿轮上的完整齿廓可以其中心o1为中心按照齿数z1进行均布得到。The single tooth profile on the external gear is obtained from the single tooth profile of the internal gear according to the meshing principle. Similarly, the complete tooth profile on the external gear can be obtained by uniformly distributing the center o 1 and the number of teeth z 1 .
上述为内啮合齿廓副的完整设计过程,本发明所提供的内啮合齿廓副由内齿轮的齿廓和与其共轭的外齿轮齿廓构成,内、外齿轮的齿廓是一个有机的不可分割的整体。The above is the complete design process of the internal meshing tooth profile pair. The internal meshing tooth profile pair provided by the present invention is composed of the tooth profile of the internal gear and the tooth profile of the external gear conjugated thereto. The tooth profiles of the internal and external gears are an organic an indivisible whole.
通过改变参数的组合可以得到不同形状的余弦基内啮合齿轮泵齿廓,由于不同的参数组合可以得到不同的设计结果,由于参数的组合有无穷多个不可能全部列举,仅给出不同参数状态下的设计实施例,如下文实施例所示。Cosine-based internal gear pump tooth profiles of different shapes can be obtained by changing the combination of parameters. Because of different parameter combinations, different design results can be obtained. Since there are infinitely many combinations of parameters, it is impossible to list them all. Only different parameter states are given. The following design examples are shown in the examples below.
图2至图5为不同参数组合下的设计实施例,其参数如表1所示。Figure 2 to Figure 5 are design examples under different parameter combinations, and the parameters are shown in Table 1.
图2和图5各为一个实施例,图中主要曲线含义见图上说明;Fig. 2 and Fig. 5 are each an embodiment, and the main curve meaning among the figure is shown on the figure;
图2所示实施例1为最小的齿数组合,其齿数差为1,内、外齿轮齿数比:z2:z1=3:2。Embodiment 1 shown in Fig. 2 is the combination of the smallest number of teeth, the difference between the number of teeth is 1, and the ratio of internal and external gears is: z 2 :z 1 =3:2.
图3所示为实施例2、实施例3两个实施例,内、外齿轮齿数比:z2:z1=7:5,将对称齿廓和非对称齿廓进行了对比,同时对包含有圆弧的齿廓和没有圆弧的齿廓进行了对比。Fig. 3 shows two embodiments of embodiment 2 and embodiment 3, the gear ratio of internal and external gears: z 2 :z 1 =7:5, the symmetrical tooth profile and the asymmetrical tooth profile are compared, and the A tooth profile with a rounded arc was compared with a tooth profile without a rounded arc.
图4所示为实施例4、实施例5两个实施例,内、外齿轮齿数比:z2:z1=8:5,主要对余弦曲线平移系数k4进行了对比。Fig. 4 shows the two embodiments of embodiment 4 and embodiment 5, the gear ratio of internal and external gears: z 2 : z 1 = 8:5, and the cosine curve translation coefficient k 4 is mainly compared.
图5所示实施例6,内、外齿轮齿数比:z2:z1=13:10,齿差为3。Embodiment 6 shown in FIG. 5 , the gear ratio of internal and external gears: z 2 :z 1 =13:10, and the tooth difference is 3.
表1图2至图5所示实施例的设计参数The design parameters of the embodiment shown in Fig. 2 to Fig. 5 in table 1
本发明在极坐标系中提供一种参数化的原始齿廓设计方法,然后将极坐标齿廓变换到直角坐标中求其共齿廓得到一对共轭齿廓。The invention provides a parameterized original tooth profile design method in the polar coordinate system, and then transforms the polar coordinate tooth profile into rectangular coordinates to obtain its common tooth profile to obtain a pair of conjugate tooth profiles.
本发明的设计原理为:在极坐标中内齿轮单个齿廓依次由直线I、余弦曲线I、直线II、余弦曲线II构成,对应的在直角坐标系中内齿轮的单个齿廓依次由齿根圆弧、余弦曲线I变换曲线、齿顶圆弧、余弦曲线II变换曲线构成。内齿轮的单个齿廓设计采用参数化的方式进行,除内齿轮齿数z2、外齿轮齿数z1、模数m外,参数还有:齿廓半齿高系数k1、齿根圆弧弧长系数k2、齿廓对称系数k3、余弦曲线平移系数k4、齿顶圆弧弧长系数k5、这些参数最终对齿轮的齿廓副形状进行联合控制。当在极坐标中构建完成内齿轮的单个齿廓后将其转换到直角坐标系x2o2y2中,并按照啮合原理得到其共轭外齿轮上对应的一个完整单个齿廓,将内外齿轮的单个齿廓分别绕其中心按照其齿数进行均布则得到完整的共轭内齿轮齿廓和共轭外齿轮齿廓。The design principle of the present invention is: in polar coordinates, a single tooth profile of an internal gear is sequentially composed of a straight line I, a cosine curve I, a straight line II, and a cosine curve II; Arc, cosine curve I conversion curve, addendum arc, cosine curve II conversion curve. The design of a single tooth profile of an internal gear is carried out in a parametric way. In addition to the number of teeth z 2 of the internal gear, the number of teeth z 1 of the external gear, and the modulus m, the parameters include: tooth profile half-tooth height coefficient k 1 , arc of the dedendum The length coefficient k 2 , tooth profile symmetry coefficient k 3 , cosine curve translation coefficient k 4 , addendum circular arc length coefficient k 5 , these parameters ultimately jointly control the tooth profile pair shape of the gear. After the single tooth profile of the internal gear is constructed in polar coordinates, it is transformed into the rectangular coordinate system x 2 o 2 y 2 , and a complete single tooth profile corresponding to its conjugate external gear is obtained according to the meshing principle. The single tooth profile of the gear is distributed evenly around its center according to the number of teeth to obtain a complete conjugate internal gear tooth profile and conjugate external gear tooth profile.
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