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CN103071369B - Seawater desulfurization system suitable for frequency change of coal quality - Google Patents

Seawater desulfurization system suitable for frequency change of coal quality Download PDF

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Publication number
CN103071369B
CN103071369B CN201310023177.9A CN201310023177A CN103071369B CN 103071369 B CN103071369 B CN 103071369B CN 201310023177 A CN201310023177 A CN 201310023177A CN 103071369 B CN103071369 B CN 103071369B
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seawater
port
export
absorption
absorption tower
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CN103071369A (en
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王树众
钱黎黎
肖旻砚
张建东
范文斌
梁琛
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Zhangjiagang Jiangnan Boiler & Pressure Vessel Co Ltd
Xian Jiaotong University
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Zhangjiagang Jiangnan Boiler & Pressure Vessel Co Ltd
Xian Jiaotong University
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Abstract

本发明提供了一种适应煤质多变的海水脱硫系统,包括吸收系统和水质恢复系统;通过在吸收塔最上层设置环形喷淋层并且喷射高浓度的锅炉排污水(汽包炉)或是掺碱的海水(直流炉),可以显著提高上层的传质动力以及壁面附近的脱硫效率,从而提高总体的脱硫效率;通过在喷淋层下面设置液体再分布器,可以重新分布壁面附近的喷淋液,使得壁面附近的喷淋液重新分散成为小液滴,比表面积增大,吸收能力增强,再次吸收壁面附近的SO2,进一步增强壁面附近的脱硫能力。本发明在煤质变化时,通过第二SO2测点关联控制喷淋层内的喷淋海水的量(汽包炉)或者碱液浓度(直流炉),控制出口二氧化硫的浓度,从而适应于煤质多变的情况。

The present invention provides a seawater desulfurization system adapted to variable coal quality, including an absorption system and a water quality recovery system; by setting an annular spray layer on the uppermost layer of the absorption tower and spraying high-concentration boiler sewage (steam drum furnace) or Alkali-doped seawater (DC furnace) can significantly improve the mass transfer power of the upper layer and the desulfurization efficiency near the wall, thereby improving the overall desulfurization efficiency; by setting a liquid redistributor under the spray layer, the spray near the wall can be redistributed. The spray liquid makes the spray liquid near the wall redisperse into small droplets, increases the specific surface area, enhances the absorption capacity, absorbs SO 2 near the wall again, and further enhances the desulfurization ability near the wall. When the coal quality changes, the present invention correlates with the second SO2 measuring point to control the amount of sprayed seawater in the spray layer (steam drum furnace) or the concentration of lye (direct flow furnace), and controls the concentration of sulfur dioxide at the outlet, thereby adapting to Variations in coal quality.

Description

一种适应煤质多变的海水脱硫系统A Seawater Desulfurization System Adapting to Changeable Coal Quality

技术领域technical field

本发明涉及燃煤电站脱硫控制技术领域,特别涉及一种适应煤质多变的海水脱硫系统。The invention relates to the technical field of desulfurization control of coal-fired power stations, in particular to a seawater desulfurization system adaptable to variable coal quality.

背景技术Background technique

我国以煤炭为主的能源结构将会在未来很长的一段时间内不会改变,然而煤炭的燃烧会造成严重的环境问题,如因硫氧化物的排放而导致的酸雨问题。随着《火电厂大气污染排放标准》GB13223-2011的出台,火力发电厂大气污染物排放限值较之前的标准降低了4倍,这一方面可以看出我国在酸雨治理方面的决心,另一方面也是对脱硫技术很大的考验。my country's coal-based energy structure will not change for a long time in the future, but the burning of coal will cause serious environmental problems, such as acid rain caused by the emission of sulfur oxides. With the introduction of the "Emission Standards for Air Pollution from Thermal Power Plants" GB13223-2011, the emission limits of air pollutants from thermal power plants have been reduced by 4 times compared with the previous standards. On the one hand, we can see my country's determination in acid rain control. On the one hand, it is also a great test for desulfurization technology.

海水烟气脱硫主要是利用海水的天然碱度吸收SO2,海水脱硫工艺投资小,无废弃物,工艺简单,运行维护方便,不存在结垢和堵塞等问题,具有光明的发展前景。Seawater flue gas desulfurization mainly uses the natural alkalinity of seawater to absorb SO 2 . The seawater desulfurization process has a small investment, no waste, simple process, convenient operation and maintenance, and no scaling and blockage problems. It has a bright development prospect.

虽然烟气海水脱硫技术有很多优势,但是工程实践证明,仍有若干关键技术问题需要解决,主要问题在于海水脱硫是利用海水的天然碱度来进行脱硫的,海水的天然碱度有限,因此海水脱硫技术仅仅适用于中低硫煤的脱硫,而且随着目前排放标准的进一步严格,海水脱硫技术的煤种适应范围将会进一步缩小。然而,我国的煤质变化很大,火电厂常常需要根据煤价的高低来确定运行煤种,而且往往会燃用劣质煤。在这种背景下,海水脱硫技术的适应范围很小,而如何适应我国煤质多变的国情是海水脱硫技术实施的关键点。Although flue gas seawater desulfurization technology has many advantages, engineering practice has proved that there are still some key technical problems to be solved. The main problem is that seawater desulfurization is performed by using the natural alkalinity of seawater. Desulfurization technology is only applicable to the desulfurization of medium and low-sulfur coal, and with the further stringent emission standards at present, the scope of application of seawater desulfurization technology will be further narrowed. However, the quality of coal in my country varies greatly. Thermal power plants often need to determine the type of coal to operate according to the level of coal prices, and often use low-quality coal. In this context, the application range of seawater desulfurization technology is very small, and how to adapt to my country's changing coal quality is the key point for the implementation of seawater desulfurization technology.

发明内容Contents of the invention

本发明的目的在于提供一种适应煤质多变的海水脱硫系统,从而增加海水脱硫技术的煤种适应范围。The purpose of the present invention is to provide a seawater desulfurization system adaptable to variable coal quality, thereby increasing the coal type adaptability range of the seawater desulfurization technology.

为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种适应煤质多变的海水脱硫系统,包括吸收系统和水质恢复系统;A seawater desulfurization system adapted to variable coal quality, including an absorption system and a water quality restoration system;

所述吸收系统包括烟气系统和海水系统;The absorption system includes a flue gas system and a seawater system;

所述烟气系统包括FGD入口挡板、增压风机、吸收塔、FGD出口挡板和湿烟囱;FGD入口挡板的出口端与增压风机的入口端相连,增压风机出口端连接吸收塔的入口端,吸收塔由下至上依次设有预曝气池、液体再分布器、喷淋层、环形喷淋层和除雾器,吸收塔顶部的出口端连接FGD出口挡板的入口端,FGD出口挡板的出口端连接湿烟囱;The flue gas system includes a FGD inlet baffle, a booster fan, an absorption tower, an FGD outlet baffle and a wet chimney; the outlet end of the FGD inlet baffle is connected to the inlet end of the booster fan, and the outlet end of the booster fan is connected to the absorption tower The inlet end of the absorption tower is equipped with a pre-aeration tank, a liquid redistributor, a spray layer, an annular spray layer and a demister from bottom to top, and the outlet end of the top of the absorption tower is connected to the inlet end of the FGD outlet baffle, The outlet end of the FGD outlet baffle is connected to the wet chimney;

所述海水系统包括配水井、泵吸池、第一海水增压泵和第二海水增压泵;配水井的出口端连接泵吸池的入口端,泵吸收的出口端连接第一海水增压泵和第二海水增压泵的入口端;第一海水增压泵的出口端连接吸收塔的预曝气池;第二海水增压泵的出口端连接吸收塔的喷淋层喷淋入口端;The seawater system includes a water distribution well, a pumping tank, a first seawater booster pump and a second seawater booster pump; the outlet of the water distribution well is connected to the inlet of the pumping tank, and the outlet of the pump is connected to the first seawater booster pump The inlet port of the pump and the second seawater booster pump; the outlet port of the first seawater booster pump is connected to the pre-aeration tank of the absorption tower; the outlet port of the second seawater booster pump is connected to the spray layer spray inlet port of the absorption tower ;

所述水质恢复系统包括氧化风机、混合池、曝气池、排水池和曝气风机;预曝气池的入口端连接氧化风机的出口端,同时连接第一海水增压泵的出口端,预曝气池的出口端连接混合池的入口端,混合池的入口端同时连接泵吸池的出口端,混合池的出口端连接曝气池的入口端,曝气池的入口端同时连接曝气风机的出口端,曝气池的出口端连接排水池;The water quality recovery system includes an oxidation fan, a mixing tank, an aeration tank, a drainage tank, and an aeration fan; the inlet of the pre-aeration tank is connected to the outlet of the oxidation fan, and is connected to the outlet of the first seawater booster pump. The outlet of the aeration tank is connected to the inlet of the mixing tank, the inlet of the mixing tank is connected to the outlet of the pumping tank, the outlet of the mixing tank is connected to the inlet of the aeration tank, and the inlet of the aeration tank is connected to the aeration tank The outlet of the fan and the outlet of the aeration tank are connected to the drainage tank;

环形喷淋层中的喷淋液为锅炉排污水或是掺碱海水;环形喷淋层的底部设置有若干喷口向壁面方向喷射,喷射后的壁流进入液体再分布器进行再分布,使得壁面附近的喷淋液重新分散成为小液滴进一步吸收壁面附近的SO2The spray liquid in the annular spray layer is boiler sewage or alkali-doped seawater; the bottom of the annular spray layer is provided with a number of nozzles to spray towards the wall, and the sprayed wall flow enters the liquid redistributor for redistribution, making the wall The nearby spray liquid redisperses into small droplets to further absorb SO 2 near the wall.

本发明进一步的改进在于:当该海水脱硫系统连接汽包炉时,所述吸收系统还包括提供锅炉排污水的排污水系统,所述排污水系统包括锅炉汽包、排污扩容器、沉淀池和换热器;锅炉汽包的出口端连接排污扩容器的入口端,排污扩容器的出口端连接沉淀池的入口端,沉淀池的出口端连接换热器的入口端,换热器的出口端连接吸收塔中的环形喷淋层的喷淋入口端。The further improvement of the present invention is: when the seawater desulfurization system is connected to the steam drum furnace, the absorption system also includes a sewage system for providing boiler sewage, and the sewage system includes a boiler drum, a sewage expansion vessel, a sedimentation tank and Heat exchanger; the outlet of the boiler drum is connected to the inlet of the blowdown expander, the outlet of the blowdown expander is connected to the inlet of the sedimentation tank, the outlet of the sedimentation tank is connected to the inlet of the heat exchanger, and the outlet of the heat exchanger Connect to the spray inlet port of the annular spray layer in the absorption tower.

本发明进一步的改进在于:换热器采用套管式换热器,内管通入排污水,外管通入软化水;内管的入口端与沉淀池的出口端相连,内管的出口端与吸收塔中的环形喷淋层的喷淋入口端相连。The further improvement of the present invention is that: the heat exchanger adopts a casing type heat exchanger, the inner pipe is passed into the sewage, and the outer pipe is passed into the demineralized water; the inlet end of the inner pipe is connected with the outlet end of the sedimentation tank, and the outlet end of the inner pipe is It is connected with the spray inlet end of the annular spray layer in the absorption tower.

本发明进一步的改进在于:FGD出口挡板的出口端与湿烟囱之间设有第二SO2测点;通过调节环形喷淋层下的喷淋层内的喷淋海水的量来调节吸收塔的吸收效率;喷淋层内的喷淋海水的量通过第二SO2测点关联控制。The further improvement of the present invention is: the outlet end of the FGD outlet baffle and the wet chimney are provided with a second SO measuring point; the absorption tower is adjusted by adjusting the amount of sprayed seawater in the spray layer under the annular spray layer The absorption efficiency; the amount of spray seawater in the spray layer is controlled by the second SO 2 measuring point correlation.

本发明进一步的改进在于:当该海水脱硫系统连接直流炉时,所述吸收系统还包括提供碱液的碱液系统;所述碱液系统包括碱液罐、加碱泵和第三海水增压泵;泵吸池的出口连接第三海水增压泵的入口,同时碱液罐的出口端与加碱泵的入口端相连,加碱泵的出口和第三海水增压泵出口流出的海水掺混一起进入吸收塔中的环形喷淋层的喷淋入口端,给环形喷淋层提供掺碱海水。The further improvement of the present invention is that: when the seawater desulfurization system is connected with a direct current furnace, the absorption system also includes an alkali liquor system for providing alkali liquor; the alkali liquor system includes an alkali liquor tank, an alkali adding pump and a third seawater pressurization pump; the outlet of the pump suction pool is connected to the inlet of the third seawater booster pump, while the outlet end of the lye tank is connected to the inlet end of the alkali-adding pump, and the seawater mixed with the outlet of the alkali-adding pump and the outlet of the third seawater booster pump Mix together and enter the spray inlet end of the annular spray layer in the absorption tower to provide alkali-doped seawater for the annular spray layer.

本发明进一步的改进在于:FGD出口挡板的出口端与湿烟囱之间设有第二SO2测点;通过调节环形喷淋层内的喷淋液浓度来调节吸收塔的吸收效率;喷淋液浓度通过第二SO2测点关联控制。The further improvement of the present invention is: the outlet end of the FGD outlet baffle and the wet chimney are provided with the second SO measuring point; the absorption efficiency of the absorption tower is adjusted by adjusting the concentration of the spray liquid in the annular spray layer; The liquid concentration is controlled by the second SO2 measuring point correlation.

本发明进一步的改进在于:脱硫后的吸收液进入吸收塔底部的预曝气池,同时在预曝气池内掺混新鲜海水并且进行预曝气,吸收液和新鲜海水的混合液再进入混合池与另一部分的新鲜海水混合,再进入曝气池进行曝气恢复水质,曝气后通过排水池排放。The further improvement of the present invention is that: the desulfurized absorption liquid enters the pre-aeration tank at the bottom of the absorption tower, and at the same time, fresh seawater is mixed in the pre-aeration tank for pre-aeration, and the mixture of the absorption liquid and fresh sea water enters the mixing tank It is mixed with another part of fresh seawater, and then enters the aeration tank for aeration to restore water quality, and is discharged through the drainage tank after aeration.

本发明进一步的改进在于:预曝气池内通入的新鲜海水与脱硫后的吸收液的掺混比为0.8;即新鲜海水体积与脱硫后的吸收液的体积之比为0.8:1。The further improvement of the present invention is that: the mixing ratio of the fresh seawater introduced into the pre-aeration tank and the desulfurized absorption liquid is 0.8; that is, the ratio of the volume of fresh seawater to the volume of the desulfurized absorption liquid is 0.8:1.

本发明的进一步改进在于:,所述液体再分布器位于喷淋层之下,吸收塔入口之上;液体再分布器包括两层交错布置的若干挡块;挡块为斜三棱柱形状,包括顶面、第一底面、第二底面、第一挡板和第二挡板,其中顶面与吸收塔壁面成45°斜向下布置,顶面为平板或者波纹板,设置于顶面下方的第一底面和第二底面之间的夹角小于90°,第一挡板和第二挡板垂直固定在顶面两侧。The further improvement of the present invention is that: the liquid redistributor is located under the spray layer and above the inlet of the absorption tower; the liquid redistributor includes two layers of staggered stops; the stoppers are in the shape of oblique triangular prisms, including The top surface, the first bottom surface, the second bottom surface, the first baffle plate and the second baffle plate, wherein the top surface and the wall surface of the absorption tower are arranged obliquely downward at 45°, and the top surface is a flat plate or a corrugated plate, which is arranged below the top surface The included angle between the first bottom surface and the second bottom surface is less than 90°, and the first baffle plate and the second baffle plate are vertically fixed on both sides of the top surface.

本发明进一步的改进在于:上层挡块的顶面的宽度大于或等于相邻下层挡块固定在吸收塔内壁的末端之间的缝隙宽度。The further improvement of the present invention is that: the width of the top surface of the upper block is greater than or equal to the width of the gap between the ends of the adjacent lower blocks fixed on the inner wall of the absorption tower.

在吸收塔的入口以及进入湿烟囱前的管路上均设有SO2测点,其中在进湿烟囱前的测点带有控制功能。对于汽包炉所对应的海水脱硫系统,该控制点与喷入吸收塔的海水量相关联。对于直流炉所对于的海水脱硫系统,该控制点与海水中的掺碱量相关联。There are SO 2 measuring points at the entrance of the absorption tower and the pipeline before entering the wet chimney, and the measuring point before entering the wet chimney has a control function. For the seawater desulfurization system corresponding to the drum boiler, this control point is related to the amount of seawater sprayed into the absorption tower. For the seawater desulfurization system that the once-through furnace is used for, this control point is related to the amount of alkali in seawater.

相对于现有技术,本发明系统的主要优点是:Compared with the prior art, the main advantages of the system of the present invention are:

1、本发明最上层喷淋层采用环形喷淋层可显著提高脱硫效率。原因如下:随着烟气的上升,其含硫量逐渐降低,因此传质动力也降低。为了提高上层的传质动力,一方面可以提高海水的碱度,另一方面可以增加喷淋量。实际上,吸收塔中央海水覆盖面积较大,吸收效率很高,而四周却因为贴壁的影响,脱硫效率低。本发明中采用的环形喷淋层喷射的为高浓度的掺碱海水(包括锅炉排污水或掺碱的海水)且向壁面方向喷射,从而可以很大程度上提高壁面附近的脱硫效率,进而提高总的脱硫效率。1. The uppermost spray layer of the present invention adopts an annular spray layer, which can significantly improve the desulfurization efficiency. The reason is as follows: As the flue gas rises, its sulfur content gradually decreases, so the mass transfer power also decreases. In order to improve the mass transfer power of the upper layer, on the one hand, the alkalinity of seawater can be increased, and on the other hand, the spray volume can be increased. In fact, the seawater in the center of the absorption tower covers a large area and the absorption efficiency is high, but the desulfurization efficiency is low in the surrounding area due to the influence of the wall. The annular spray layer used in the present invention sprays high-concentration alkali-doped seawater (including boiler blowdown water or alkali-doped seawater) and sprays it toward the wall surface, thereby greatly improving the desulfurization efficiency near the wall surface, and further improving overall desulfurization efficiency.

2、本发明在喷淋层之下吸收塔入口之上设置有液体再分布器可以重新分布壁面附近的喷淋液,使得壁面附近的喷淋液重新分散成为小液滴,比表面积增大,吸收能力增强,再次吸收壁面附近的SO2,进一步增强壁面附近的脱硫能力;液体再分布器的两个底面构成楔形,可以明显降低烟气的流动阻力;布置在液体再分布器顶面两侧的两个挡板可以有效防止收集的液体从两侧流出。2. The present invention is provided with a liquid redistributor above the entrance of the absorption tower under the spray layer, which can redistribute the spray liquid near the wall surface, so that the spray liquid near the wall surface redisperses into small droplets, and the specific surface area increases. The absorption capacity is enhanced, absorbing SO 2 near the wall again, and further enhancing the desulfurization capacity near the wall; the two bottom surfaces of the liquid redistributor form a wedge shape, which can significantly reduce the flow resistance of the flue gas; it is arranged on both sides of the top surface of the liquid redistributor The two baffles can effectively prevent the collected liquid from flowing out from both sides.

3、本发明中吸收塔底部增加了预曝气池,从而减少了后续曝气的压力,提高曝气效果,节约海水脱硫系统的占地面积。在预曝气池中掺入新鲜海水且掺混比为0.8,一方面可以有效防止已被吸收的SO2的溢出,另一方面边曝气边掺混的方式可以减少吸收液的稀释,提高传质动力,达到比直接在混合池内掺混新鲜液后曝气这种方式更好的氧化效果。3. In the present invention, a pre-aeration tank is added to the bottom of the absorption tower, thereby reducing the pressure of the subsequent aeration, improving the aeration effect, and saving the occupied area of the seawater desulfurization system. Adding fresh seawater into the pre-aeration tank with a mixing ratio of 0.8 can effectively prevent the overflow of absorbed SO 2 on the one hand, and on the other hand, the way of mixing while aerating can reduce the dilution of the absorption liquid and improve the The power of mass transfer achieves a better oxidation effect than directly mixing fresh liquid in the mixing tank and then aerating.

4、对应于汽包炉,锅炉排污水完全利用可以达到以废治废的目的,通过调节环形喷淋层下喷淋层的喷淋海水量,可以调节吸收塔的吸收效率从而适应煤质的变化。对应于直流炉需要在环形喷淋层的喷淋海水中掺碱,从而可以通过改变碱液的浓度来调节吸收塔的吸收效率从而适应煤质的变化。4. Corresponding to the drum boiler, the complete utilization of boiler sewage can achieve the purpose of treating waste with waste. By adjusting the amount of seawater sprayed in the spray layer under the annular spray layer, the absorption efficiency of the absorption tower can be adjusted to adapt to the coal quality. Variety. Corresponding to the once-through furnace, it is necessary to add alkali to the seawater sprayed in the annular spray layer, so that the absorption efficiency of the absorption tower can be adjusted by changing the concentration of the alkali solution to adapt to the change of coal quality.

附图说明Description of drawings

图1是本发明的对应于汽包炉的海水脱硫系统图;Fig. 1 is the seawater desulfurization system diagram corresponding to the drum boiler of the present invention;

图2是本发明的对应于直流炉的海水脱硫系统图;Fig. 2 is the seawater desulfurization system diagram corresponding to the once-through furnace of the present invention;

图3为液体再分布器示意图。Figure 3 is a schematic diagram of a liquid redistributor.

图中:1、FGD入口挡板,2、增压风机,3、第一SO2测点,4、吸收塔,5、FGD出口挡板,6、第二SO2测点,7、湿烟囱,8、锅炉汽包,9、排污扩容器,10、沉淀池,11、换热器,12、软化水增压泵,13、配水井,14、泵吸池,151、第一海水增压泵,152、第二海水增压泵,153、第三海水增压泵,16、氧化风机,17、混合池,18、曝气池,19、排水池,20、曝气风机,21、海水,22、软化水,23、吸收液,24、排污水,25、除尘后烟气,26、空气,27、阀门,28、大海,29、至除氧器,30、至低温加热器,31、预曝气池,70、液体再分布器,701、顶面,702、第一底面,703、第二底面,704、第一挡板,705、第二挡板,32、喷淋层,33、环形喷淋层,34、除雾器,80、碱液罐,90、加碱泵。In the figure: 1. FGD inlet baffle, 2. Booster fan, 3. First SO 2 measuring point, 4. Absorption tower, 5. FGD outlet baffle, 6. Second SO 2 measuring point, 7. Wet chimney , 8. Boiler steam drum, 9. Sewage expansion vessel, 10. Sedimentation tank, 11. Heat exchanger, 12. Softened water booster pump, 13. Water distribution well, 14. Pump suction tank, 151. First seawater booster Pump, 152, second seawater booster pump, 153, third seawater booster pump, 16, oxidation fan, 17, mixing tank, 18, aeration tank, 19, drainage tank, 20, aeration fan, 21, seawater , 22, softened water, 23, absorption liquid, 24, sewage, 25, flue gas after dust removal, 26, air, 27, valve, 28, sea, 29, to deaerator, 30, to low temperature heater, 31 , pre-aeration tank, 70, liquid redistributor, 701, top surface, 702, first bottom surface, 703, second bottom surface, 704, first baffle plate, 705, second baffle plate, 32, spray layer, 33, annular spray layer, 34, mist eliminator, 80, lye tank, 90, alkali adding pump.

图1、图2中的仪表代码含义见表1。See Table 1 for the meanings of the instrument codes in Figure 1 and Figure 2.

表1Table 1

代码the code 代码意义code meaning 代码the code 代码意义code meaning TT 温度temperature PP 压力pressure Ff 流量flow SO2 SO 2 二氧化硫浓度Sulfur dioxide concentration pHpH pH值pH value II 显示show CC 控制control

具体实施方式Detailed ways

参照图1所示,对应于汽包炉的适应煤质多变的海水脱硫系统主要包括吸收系统和水质恢复系统,基本流程连接方式如下:Referring to Figure 1, the seawater desulfurization system corresponding to the drum boiler and adapting to variable coal quality mainly includes an absorption system and a water quality recovery system, and the basic process connection is as follows:

吸收系统烟气流程的连接方式:除尘后烟气25进入FGD入口挡板1的入口端,FGD入口挡板1的出口端与增压风机2的入口端相连,增压风机2出口端连接第一SO2测点3的入口端,第一SO2测点3的出口端连接吸收塔4的入口端,烟气依次经过吸收塔4中的液体再分布器70,喷淋层32,环形喷淋层33,除雾器34,到达吸收塔4的出口端,吸收塔4的出口端连接FGD出口挡板5的入口端,FGD出口挡板5的出口端连接第二SO2测点6的入口端,第二SO2测点6的出口端连接湿烟囱7进行排烟操作。The connection mode of the flue gas process of the absorption system: After dust removal, the flue gas 25 enters the inlet port of the FGD inlet baffle 1, the outlet port of the FGD inlet baffle 1 is connected to the inlet port of the booster fan 2, and the outlet port of the booster fan 2 is connected to the One SO 2 The inlet end of the measuring point 3, the outlet end of the first SO 2 Measuring point 3 is connected to the inlet end of the absorption tower 4, and the flue gas passes through the liquid redistributor 70 in the absorption tower 4 successively, the spray layer 32, the annular spray Drench layer 33, demister 34, arrive at the outlet end of absorption tower 4, the outlet end of absorption tower 4 connects the inlet end of FGD outlet baffle plate 5, the outlet end of FGD outlet baffle plate 5 connects the second SO2Measuring point 6 The inlet end and the outlet end of the second SO 2 measuring point 6 are connected to the wet chimney 7 for smoke exhaust operation.

吸收系统海水流程的连接方式:海水21进入配水井13的入口段,配水井13的出口端连接阀门27后连接泵吸池14的入口端,泵吸池14的出口端连接第一海水增压泵151和第二海水增压泵152的入口端,第二海水增压泵152的出口端连接吸收塔4的喷淋层32喷淋入口端。The connection mode of the seawater process of the absorption system: seawater 21 enters the inlet section of the water distribution well 13, the outlet end of the water distribution well 13 is connected to the valve 27 and then connected to the inlet end of the pumping pool 14, and the outlet end of the pumping pool 14 is connected to the first seawater booster The inlet port of the pump 151 and the second seawater booster pump 152 , and the outlet port of the second seawater booster pump 152 are connected to the spray inlet port of the spray layer 32 of the absorption tower 4 .

吸收系统排污水流程的连接方式:锅炉汽包8的出口端连接排污扩容器9的入口端,排污扩容器9的出口端连接沉淀池10的入口端,沉淀池10的出口端连接换热器11的入口端,换热器11的出口端连接吸收塔4中的环形喷淋层33的喷淋入口端。The connection mode of the sewage flow process of the absorption system: the outlet end of the boiler drum 8 is connected to the inlet end of the sewage expansion vessel 9, the outlet end of the sewage expansion vessel 9 is connected to the inlet end of the sedimentation tank 10, and the outlet end of the sedimentation tank 10 is connected to the heat exchanger The inlet end of heat exchanger 11 and the outlet end of heat exchanger 11 are connected to the spray inlet end of annular spray layer 33 in absorption tower 4 .

水质恢复系统的连接方式:吸收液23进入预曝气池31,预曝气池31的入口端连接氧化风机16的出口端,同时连接第一海水增压泵151的出口端,预曝气池31的出口端连接混合池17的入口端,混合池17的入口端同时连接泵吸池14的出口端,混合池17的出口端连接曝气池18的入口端,曝气池18的入口端同时连接曝气风机20的出口端,曝气池18的出口端接排水池19连接大海28进行排水。The connection mode of the water quality recovery system: the absorption liquid 23 enters the pre-aeration tank 31, the inlet of the pre-aeration tank 31 is connected to the outlet of the oxidation fan 16, and is connected to the outlet of the first seawater booster pump 151, and the pre-aeration tank The outlet of 31 is connected to the inlet of mixing tank 17, the inlet of mixing tank 17 is connected to the outlet of pumping tank 14 at the same time, the outlet of mixing tank 17 is connected to the inlet of aeration tank 18, and the inlet of aeration tank 18 At the same time, the outlet end of the aeration fan 20 is connected, and the outlet end of the aeration tank 18 is connected to the drainage pool 19 to connect to the sea 28 for drainage.

换热器11采用套管式换热器,内管走排污水24,外管走软化水22,内管的入口端与沉淀池10的出口端相连,内管的出口端与吸收塔4中的环形喷淋层33的喷淋入口端相连。软化水22进入换热器11的外管进行加热。The heat exchanger 11 adopts a sleeve-and-tube heat exchanger, the inner pipe carries the sewage 24, and the outer pipe carries the demineralized water 22. The spray inlet ends of the annular spray layer 33 are connected. The demineralized water 22 enters the outer tube of the heat exchanger 11 to be heated.

参照图2所示,对应于直流炉的适应煤质多变的海水脱硫系统主要分为吸收系统和水质恢复系统,基本流程连接方式如下:Referring to Figure 2, the seawater desulfurization system corresponding to the once-through furnace that adapts to variable coal quality is mainly divided into an absorption system and a water quality recovery system. The basic process connection is as follows:

对应于直流炉的吸收系统烟气流程、吸收系统海水流程的连接方式以及水质恢复系统的连接方式均与对应于汽包炉的相同。因为直流炉不存在锅炉连续排污水,所以不存在吸收系统排污水流程的连接方式,而存在吸收系统碱液流程的连接方式。The flue gas flow of the absorption system corresponding to the once-through furnace, the connection method of the seawater flow of the absorption system, and the connection method of the water quality restoration system are the same as those corresponding to the drum boiler. Because the once-through furnace does not have boiler continuous sewage, there is no connection method for the sewage flow of the absorption system, but there is a connection method for the lye flow of the absorption system.

吸收系统碱液流程的连接方式:泵吸池14的出口连接第三海水增压泵153的入口相连,同时碱液罐80的出口端与加碱泵90的入口端相连,加碱泵90的出口和第三海水增压泵153出口过来的海水21掺混一起进入吸收塔4中的环形喷淋层33的喷淋入口端。The connection mode of the lye flow process of the absorption system: the outlet of the pumping pool 14 is connected to the inlet of the third seawater booster pump 153, and the outlet of the lye tank 80 is connected to the inlet of the alkali-adding pump 90, and the outlet of the alkali-adding pump 90 is connected to each other. The seawater 21 from the outlet and the outlet of the third seawater booster pump 153 is mixed and enters the spray inlet port of the annular spray layer 33 in the absorption tower 4 .

参照图3,液体再分布器70位于喷淋层32之下,吸收塔4入口之上;液体再分布器70包括两层交错布置的若干挡块;挡块为斜三棱柱形状,分为顶面701,第一底面702和第二底面703,第一挡板704和第二挡板705,其中顶面701与吸收塔4壁面成45°斜向下布置,顶面701可以为平板或者是波纹板,设置于顶面701下方的第一底面702和第二底面703之间的夹角小于90°,第一挡板704和第二挡板705垂直固定在顶面701两侧。吸收塔4壁面附近的喷淋液23可以落到液体再分布器70的顶面701进行再次分布吸收。上层挡块的顶面701的宽度大于或等于相邻下层挡块固定在吸收塔内壁的末端之间的缝隙宽度,这样可以使吸收塔内壁的液体均能流到上层挡块或下层挡块上,然后顺着上层挡块或者下层挡块的前端流下,使得壁面附近的喷淋液重新分散成为小液滴进一步吸收壁面附近的SO2Referring to Fig. 3, the liquid redistributor 70 is located under the spray layer 32 and above the inlet of the absorption tower 4; the liquid redistributor 70 includes two layers of staggered blocks; surface 701, the first bottom surface 702 and the second bottom surface 703, the first baffle plate 704 and the second baffle plate 705, wherein the top surface 701 is arranged obliquely downward at 45° with the wall surface of the absorption tower 4, and the top surface 701 can be a flat plate or a For the corrugated plate, the angle between the first bottom surface 702 and the second bottom surface 703 arranged under the top surface 701 is less than 90°, and the first baffle plate 704 and the second baffle plate 705 are vertically fixed on both sides of the top surface 701 . The spray liquid 23 near the wall of the absorption tower 4 can fall to the top surface 701 of the liquid redistributor 70 for redistribution and absorption. The width of the top surface 701 of the upper block is greater than or equal to the width of the gap between the ends of the adjacent lower block fixed on the inner wall of the absorption tower, so that the liquid on the inner wall of the absorption tower can flow to the upper block or the lower block , and then flow down along the front end of the upper block or the lower block, so that the spray liquid near the wall redisperses into small droplets and further absorbs the SO 2 near the wall.

图1所示的对应于汽包炉的适应煤质多变的海水脱硫系统的工作原理如下:The working principle of the seawater desulfurization system for changing coal quality corresponding to the drum furnace shown in Figure 1 is as follows:

1)锅炉排污水24与软化水22换热后温度由157℃降至50℃,锅炉排污水24的温度降低,有利于提高脱硫效率。锅炉排污水24进入环形喷淋层33后进行喷淋,环形喷淋层33可以显著提高吸收塔4壁面附近的吸收效率。同时,锅炉排污24的pH值可以达到10~14,大于海水21的pH值,因而环形喷淋层23采用锅炉排污水24作为吸收液23时可以避免吸收塔4上部因为烟气含硫量降低而导致的与海水的传质动力减弱,可以显著提高吸收塔4上部吸收过程的传质动力。由于锅炉排污水24的应用可以体现以废治废的思想,所以不论煤质如何变化,锅炉排污水都是全部应用的。当煤质变化时,例如含硫量增加时,可以通过提高海水21的喷淋量来提高脱硫效率,具体方法:将第二SO2测点6和第二海水增压泵152的控制相关联,通过调节第二海水增压泵152来调节海水喷淋量进而来适应煤质的变化。1) After heat exchange between the boiler sewage 24 and the demineralized water 22, the temperature drops from 157°C to 50°C, and the temperature of the boiler sewage 24 decreases, which is beneficial to improve the desulfurization efficiency. The boiler blowdown water 24 is sprayed after entering the annular spray layer 33 , and the annular spray layer 33 can significantly improve the absorption efficiency near the wall surface of the absorption tower 4 . At the same time, the pH value of the boiler blowdown 24 can reach 10-14, which is higher than the pH value of the seawater 21. Therefore, when the annular spray layer 23 uses the boiler blowdown water 24 as the absorption liquid 23, the upper part of the absorption tower 4 can be avoided because the sulfur content of the flue gas is reduced. The resulting weakening of the mass transfer power with the seawater can significantly increase the mass transfer power of the absorption process at the upper part of the absorption tower 4 . Since the application of boiler blowdown water 24 can reflect the idea of treating waste with waste, boiler blowdown water is all applied no matter how the coal quality changes. When the coal quality changes, such as when the sulfur content increases, the desulfurization efficiency can be improved by increasing the amount of spraying of seawater 21, and the specific method is: link the control of the second SO2 measuring point 6 with the second seawater booster pump 152 , by adjusting the second seawater booster pump 152 to adjust the amount of seawater spraying to adapt to the change of coal quality.

2)在吸收塔4的底部设置预曝气池31,同时预曝气采用边掺混新鲜海水(掺混比为0.8)边曝气的方式,吸收液经过一个预曝气过程,pH升高1.5左右。若吸收液23不预先进行一个预曝气过程,而是类似传统的海水脱硫系统吸收液23直接进入混合池17后进入曝气池18,会存在如下缺点:首先进入混合池时,由于吸收液23的pH值很低,在混合池17中非常容易溢出酸性气体,其次吸收液23进入混合池17进行混合,实际上是对吸收液23进行了很大程度上的稀释,会降低后续曝气过程的氧化效果,增加后续曝气过程的曝气投资。2) A pre-aeration tank 31 is installed at the bottom of the absorption tower 4, and at the same time, the pre-aeration adopts the method of aeration while mixing fresh seawater (the blending ratio is 0.8), and the absorption liquid undergoes a pre-aeration process, and the pH increases 1.5 or so. If the absorption liquid 23 does not carry out a pre-aeration process in advance, but the absorption liquid 23 directly enters the mixing tank 17 and then enters the aeration tank 18 similar to the traditional seawater desulfurization system, there will be the following disadvantages: when first entering the mixing tank, due to the absorption liquid The pH value of 23 is very low, and it is very easy to overflow acid gas in the mixing tank 17. Secondly, the absorption liquid 23 enters the mixing tank 17 for mixing. In fact, the absorption liquid 23 is diluted to a large extent, which will reduce the subsequent aeration The oxidation effect of the process increases the aeration investment in the subsequent aeration process.

图2所示的对应于直流炉的适应煤质多变的海水脱硫系统的工作原理如下:The working principle of the seawater desulfurization system adapted to the variable coal quality corresponding to the once-through furnace shown in Figure 2 is as follows:

碱液罐80出来的碱液通过加碱泵90与进入环形喷淋层33的海水21掺混,通过调节掺入海水中的碱液量即可调节脱硫塔的吸收效率以适应煤质的变化。具体方法:将第二SO2测点6和加碱泵90的控制相关联,通过调节加碱量的大小来调节进入环形喷淋层33掺碱海水的pH值进而来适应煤质的变化。The lye from the lye tank 80 is mixed with the seawater 21 entering the annular spray layer 33 through the alkali-adding pump 90, and the absorption efficiency of the desulfurization tower can be adjusted to adapt to the change of coal quality by adjusting the amount of lye mixed into the seawater . Concrete method: associate the second SO2 measuring point 6 with the control of the alkali adding pump 90, adjust the pH value of the alkali-doped seawater entering the annular spray layer 33 by adjusting the amount of alkali added to adapt to the change of coal quality.

图3所示的液体再分布器的工作原理如下:The working principle of the liquid redistributor shown in Figure 3 is as follows:

吸收塔4壁面附近的喷淋液23落到液体再分布器70的顶面701后由于第一挡板704和第二挡板705的限流作用沿着顶面701流下形成小液滴后重新吸收壁面附近烟气中的SO2,进一步提高吸收塔4壁面附近的脱硫效率。由于液体再分布器70的第一底面702和第二底面703形成楔形,所以吸收塔4的入口烟气通过液体再分布器70时阻力增加不大。本发明系统由于考虑到目前各地都在拆除或者铅封烟气旁路,所以本海水脱硫系统不再设置烟气旁路,但是设置了海水旁路,目的是当系统出现故障时,可以通过旁路将海水排出。After the spray liquid 23 near the wall surface of the absorption tower 4 falls to the top surface 701 of the liquid redistributor 70, due to the flow limiting effect of the first baffle plate 704 and the second baffle plate 705, it flows down along the top surface 701 to form small droplets and then restarts. The SO 2 in the flue gas near the wall surface is absorbed to further improve the desulfurization efficiency near the wall surface of the absorption tower 4 . Since the first bottom surface 702 and the second bottom surface 703 of the liquid redistributor 70 form a wedge shape, the resistance increases little when the flue gas at the inlet of the absorption tower 4 passes through the liquid redistributor 70 . The system of the present invention considers that the flue gas bypasses are being removed or lead-sealed everywhere, so the seawater desulfurization system does not set up the flue gas bypasses, but the seawater bypasses are set up. The purpose is that when the system fails, the bypass The road drains the sea water.

本发明系统中海水既可以取自海洋,若电厂采用海水进行冷却,系统中的海水也可取自凝汽器用的工艺冷却水,此时可以不再专门设置取水设备,节约投资和运行费用。The seawater in the system of the present invention can be taken from the ocean. If the power plant uses seawater for cooling, the seawater in the system can also be taken from the process cooling water for the condenser. At this time, no special water intake equipment can be provided, saving investment and operating costs.

Claims (8)

1. adapt to the Deuslfurizing system for sea water that ature of coal is changeable, it is characterized in that, comprise absorption system and quality recovery system;
Described absorption system comprises flue gas system and sea water service system;
Described flue gas system comprises FGD inlet baffle (1), booster fan (2), absorption tower (4), FGD outlet damper (5) and wet chimney (7); The port of export of FGD inlet baffle (1) is connected with the arrival end of booster fan (2), booster fan (2) port of export connects the arrival end on absorption tower (4), absorption tower (4) is provided with preaeration tank (31), liquid re-distributor (70), spraying layer (32), annular spraying layer (33) and demister (34) from the bottom to top successively, the port of export at top, absorption tower (4) connects the arrival end of FGD outlet damper (5), and the port of export of FGD outlet damper (5) connects wet chimney (7);
Described sea water service system comprises distribution well (13), pump suction pond (14), the first seawater booster pump (151) and the second seawater booster pump (152); The port of export of distribution well (13) connects pump inhales the arrival end in pond (14), and the port of export of pump absorption (14) connects the arrival end of the first seawater booster pump (151) and the second seawater booster pump (152); The port of export of the first seawater booster pump (151) connects the preaeration tank (31) on absorption tower (4); The port of export of the second seawater booster pump (152) connects spraying layer (32) the spray inlet end on absorption tower (4);
Described quality recovery system comprises oxidation fan (16), mixing pit (17), aeration tank (18), blowoff basin (19) and Aeration fan (20); The arrival end of preaeration tank (31) connects the port of export of oxidation fan (16), connect the port of export of the first seawater booster pump (151) simultaneously, the port of export of preaeration tank (31) connects the arrival end of mixing pit (17), the arrival end of mixing pit (17) connects pump simultaneously and inhales the port of export in pond (14), the port of export of mixing pit (17) connects the arrival end of aeration tank (18), the arrival end of aeration tank (18) connects the port of export of Aeration fan (20) simultaneously, and the port of export of aeration tank (18) connects blowoff basin (19);
Spray liquid in annular spraying layer (33) is boiler blowdown water or mixes Aral Sea water; The bottom of annular spraying layer (33) is provided with (4) the wall direction injection to absorption tower of some spouts, and the wall after injection flows to into liquid re-distributor (70) and distributes;
Described liquid re-distributor (70) is positioned under spraying layer (32), on the entrance of absorption tower (4), liquid re-distributor (70) comprises some blocks of two-layer interlaced arrangement, block is oblique triangular prism shape, comprise end face (701), the first bottom surface (702), the second bottom surface (703), the first baffle plate (704) and second baffle (705), wherein end face (701) and absorption tower (4) wall oblique lower layout at 45 °, end face (701) is flat board or corrugated plating, the angle being arranged between the first bottom surface (702) and the second bottom surface (703) of end face (701) below is less than 90 °, the first baffle plate (704) and second baffle (705) be vertically fixed on end face (701) along absorption tower (4) both sides radially.
2. a kind of Deuslfurizing system for sea water that ature of coal is changeable that adapts to according to claim 1, it is characterized in that, in the time that described Deuslfurizing system for sea water connects drum boiler, described absorption system also comprises the foul drainage system that boiler blowdown water is provided, and described foul drainage system comprises boiler-steam dome (8), blowdown system (9), sedimentation basin (10) and heat exchanger (11); The port of export of boiler-steam dome (8) connects the arrival end of blowdown system (9), the port of export of blowdown system (9) connects the arrival end of sedimentation basin (10), the port of export of sedimentation basin (10) connects the arrival end of heat exchanger (11), and the port of export of heat exchanger (11) connects the spray inlet end of the annular spraying layer (33) in absorption tower (4).
3. a kind of Deuslfurizing system for sea water that ature of coal is changeable that adapts to according to claim 2, is characterized in that, heat exchanger (11) adopts double pipe heat exchanger, and inner tube passes into sewer (24), and outer tube passes into demineralized water (22); The arrival end of inner tube is connected with the port of export of sedimentation basin (10), and the port of export of inner tube is connected with the spray inlet end of the annular spraying layer (33) in absorption tower (4).
4. a kind of Deuslfurizing system for sea water that ature of coal is changeable that adapts to according to claim 2, is characterized in that, between the port of export of FGD outlet damper (5) and wet chimney (7), is provided with the 2nd SO 2measuring point (6); By regulating the amount of the sprayed sea water in the spraying layer (32) under annular spraying layer (33) to regulate the absorption efficiency of absorption tower (4); The amount of the sprayed sea water in spraying layer (32) is by the 2nd SO 2measuring point (6) is associated to be controlled.
5. a kind of Deuslfurizing system for sea water that ature of coal is changeable that adapts to according to claim 1, is characterized in that, in the time that described Deuslfurizing system for sea water connects Once-through Boiler, the alkali lye of the alkali lye system that provides is also provided described absorption system; Described alkali lye system comprises alkali liquid tank (80), adds alkali pump (90) and the 3rd seawater booster pump (153); The entrance that pump is inhaled outlet connection the 3rd seawater booster pump (153) in pond (14) is connected, the port of export of alkali liquid tank (80) is connected with the arrival end that adds alkali pump (90) simultaneously, add the spray inlet end that enters the annular spraying layer (33) in absorption tower (4) together with the outlet of alkali pump (90) and seawater blending that the 3rd seawater booster pump (153) outlet is flowed out, provide to annular spraying layer (33) and mix Aral Sea water.
6. a kind of Deuslfurizing system for sea water that ature of coal is changeable that adapts to according to claim 5, is characterized in that, between the port of export of FGD outlet damper (5) and wet chimney (7), is provided with the 2nd SO 2measuring point (6); By regulating the interior spray liquid basicity of annular spraying layer (33) to regulate the absorption efficiency of absorption tower (4); Spray liquid basicity is by the 2nd SO 2measuring point (6) is associated to be controlled.
7. a kind of Deuslfurizing system for sea water that ature of coal is changeable that adapts to according to claim 1, it is characterized in that, absorption liquid after desulfurization enters the preaeration tank (31) of bottom, absorption tower (4), simultaneously blending fresh seawater and carry out preaeration in preaeration tank (31), the mixed liquor of absorption liquid and fresh seawater enters mixing pit (17) again to be mixed with the fresh seawater of another part, enter again aeration tank (18) and carry out aeration recovery water quality, after aeration, discharge by blowoff basin (19).
8. a kind of Deuslfurizing system for sea water that ature of coal is changeable that adapts to according to claim 7, is characterized in that, the blending ratio of the absorption liquid after the fresh seawater passing in preaeration tank (31) and desulfurization is 0.8; Be fresh seawater volume with desulfurization after the ratio of volume of absorption liquid be 0.8:1.
CN201310023177.9A 2013-01-22 2013-01-22 Seawater desulfurization system suitable for frequency change of coal quality Expired - Fee Related CN103071369B (en)

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JPH0352623A (en) * 1989-07-21 1991-03-06 Babcock Hitachi Kk Wet type flue gas desulfurization facility utilizing sea water
DE29517697U1 (en) * 1995-07-29 1996-01-18 Gottfried Bischoff GmbH & Co. KG, 45136 Essen Flue gas desulfurization plant
JPH09239233A (en) * 1996-03-05 1997-09-16 Mitsubishi Heavy Ind Ltd Method and apparatus for exhaust gas desulfurization and ship carrying the apparatus
CN101670235A (en) * 2008-09-12 2010-03-17 浙江菲达环保科技股份有限公司 Integrated seawater desulfurization washing tower
CN201353476Y (en) * 2009-02-01 2009-12-02 中冶集团北京冶金设备研究设计总院 Seawater flue gas desulfurization spray adsorption tower
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