CN103076137B - Build-up force standard machine capable of automatically centering - Google Patents
Build-up force standard machine capable of automatically centering Download PDFInfo
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Abstract
本发明属于自动定心技术,具体公开了一种可自动定心的叠加式力标准机。它包括上台板和下台板,上台板上设有活塞、油缸和标准传感器,上台板和下台板之间设有上拉板和动横梁,上拉板通过螺纹连接在两根平行丝杠的上端,动横梁通过螺纹连接在上述丝杠的中部,丝杠的下端设有压向工作台。通过压向工作台的结构设计,校传感器放置在压向工作台,使得被测传感器完成自动定心,确保被测传感器的重力线和标准传感器的中心重合,减少利用叠加式力标准机对被测传感器进行测量时的误差。进一步提高了叠加式力标准机的性能。
The invention belongs to the automatic centering technology, and specifically discloses an automatic centering superimposed force standard machine. It consists of an upper plate and a lower plate. Pistons, oil cylinders and standard sensors are set on the upper plate. There is an upper pull plate and a moving beam between the upper plate and the lower plate. The upper pull plate is connected to the upper ends of two parallel screw screws through threads. , the moving beam is connected to the middle part of the above-mentioned lead screw through threads, and the lower end of the lead screw is provided with a pressing workbench. Through the structural design of the press-to-workbench, the calibration sensor is placed on the press-to-workbench, so that the measured sensor completes automatic centering, ensures that the gravity line of the tested sensor coincides with the center of the standard sensor, and reduces the use of superimposed force standard machines. The error in measuring the sensor. The performance of the superposition force standard machine has been further improved.
Description
技术领域 technical field
本发明属于自动定心技术,具体涉及一种叠加式力标准机。The invention belongs to the automatic centering technology, and in particular relates to a superimposed force standard machine.
背景技术 Background technique
随着高精度测力传感器技术的进步,以及液压控制技术的提高,采用一个(或一组)标准传感器作为标准,与被检测的传感器串联,以液压或机械方式施加载荷,以确定被检测传感器力值参数的叠加式力标准机已开始得到广泛应用。With the advancement of high-precision load cell technology and the improvement of hydraulic control technology, a standard sensor (or a group) is used as a standard, connected in series with the detected sensor, and the load is applied hydraulically or mechanically to determine the detected sensor. The superimposed force standard machine with force value parameters has begun to be widely used.
普通的叠加式力标准机主要是利用油缸和活塞对标准传感器和被检传感器同时加载,两者承受同一载荷,载荷的大小由标准传感器的输出确定,当输出达到某一标准力值时,稳定该力值并记录被检传感器的输出。The ordinary superimposed force standard machine mainly uses the oil cylinder and the piston to load the standard sensor and the tested sensor at the same time. The two bear the same load. The size of the load is determined by the output of the standard sensor. When the output reaches a certain standard force value, the stability The force value and record the output of the sensor under test.
然而,力传感器的受力面一般为凸面,特别是高精度的标准力传感器,且跟高精度标准传感器配套的压帽为平面。叠加式力标准机的前提是被检力传感器和标准力传感器在液压缸塞系统的作用下承受同一载荷。由于力传感器的在结构上是对称的,传感器的重心线可近似认为是传感器的对称线,但叠加式力标准机很难保证加载框架及被校传感器的重心和标准传感器的重心在一条竖直线上,这将可能导致标准传感器和被检传感器在缸塞系统作用时力的方向发生倾斜,使得标准传感器和被检传感器的载荷不一致,影响叠加式力标准机的准确度。However, the force-bearing surface of the force sensor is generally convex, especially the high-precision standard force sensor, and the pressure cap matched with the high-precision standard sensor is a plane. The premise of the superimposed force standard machine is that the tested force sensor and the standard force sensor bear the same load under the action of the hydraulic cylinder plug system. Since the force sensor is symmetrical in structure, the center of gravity of the sensor can be approximately regarded as the symmetry line of the sensor, but it is difficult for the superimposed force standard machine to ensure that the center of gravity of the loading frame and the sensor to be calibrated is in a vertical line with the center of gravity of the standard sensor. On the line, this may cause the standard sensor and the tested sensor to tilt in the direction of the force when the cylinder plug system acts, making the loads of the standard sensor and the tested sensor inconsistent, affecting the accuracy of the superimposed force standard machine.
发明内容 Contents of the invention
本发明的目的在于提供一种高精度的、可自动定心的叠加式力标准机。The object of the present invention is to provide a high-precision, self-centering superimposed force standard machine.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种可自动定心的叠加式力标准机,它包括上台板和下台板,所述的上台板上设有油缸,油缸内设有活塞,所述的活塞上设有标准传感器;所述的上台板上固定设有上支撑板,所述的活塞上的标准传感器与该支撑板的下表面接触;所述的上台板和下台板之间设有上拉板和动横梁,上拉板中心固定设有上拉杆,动横梁中心固定设有下拉杆,且所述下拉杆和上拉杆同轴;所述的上拉板通过螺纹连接在两根平行丝杠的上端,所述的动横梁通过螺纹连接在上述丝杠的中部;所述的丝杠的下端设有压向工作台;该压向工作台包括主体面板,其上设有圆盘安装板,所述的圆盘安装板和主体面板上设有圆形通孔,圆形通孔内放设有圆柱棒。A self-centering superimposed force standard machine, which includes an upper plate and a lower plate, an oil cylinder is arranged on the upper plate, a piston is arranged in the oil cylinder, and a standard sensor is arranged on the piston; An upper support plate is fixed on the upper plate, and the standard sensor on the piston is in contact with the lower surface of the support plate; an upper pull plate and a moving beam are arranged between the upper plate and the lower plate, and the center of the upper pull plate A pull-up rod is fixedly provided, and a pull-down rod is fixed in the center of the moving beam, and the pull-down rod and the pull-up rod are coaxial; the pull-up plate is connected to the upper ends of two parallel lead screws through threads, and the moving beam passes through The screw is connected to the middle part of the above-mentioned screw; the lower end of the screw is provided with a press-to-table; A circular through hole is arranged on the panel, and a cylindrical rod is arranged in the circular through hole.
在上述的一种可自动定心的叠加式力标准机中:所述的上拉板的四角分别设有下连接杆,下连接杆的下端穿过压向工作台的主体面板,并固定在所述的下台板。In the above-mentioned self-centering superimposed force standard machine: the four corners of the upper pull plate are respectively provided with lower connecting rods, and the lower ends of the lower connecting rods pass through the main body panel pressed against the workbench and are fixed on The lower deck.
在上述的一种可自动定心的叠加式力标准机中:所述的下台板上设有锥形圆柱槽,所述的下连接杆通过锥形圆柱销安装在上述锥形圆柱槽内。In the above-mentioned self-centering superimposed force standard machine: the lower plate is provided with a tapered cylindrical groove, and the lower connecting rod is installed in the above-mentioned tapered cylindrical groove through a tapered cylindrical pin.
在上述的一种可自动定心的叠加式力标准机中:所述的上台板和下台板之间设有立柱。In the above-mentioned self-centering superimposed force standard machine: a column is arranged between the upper table and the lower table.
在上述的一种可自动定心的叠加式力标准机中:所述的圆柱棒采用45号钢制成。In the above-mentioned self-centering superimposed force standard machine: the cylindrical rod is made of No. 45 steel.
在上述的一种可自动定心的叠加式力标准机中:所述的圆形通孔为19~37个。In the above-mentioned self-centering superimposed force standard machine: the number of circular through holes is 19-37.
本发明的显著效果在于:通过压向工作台的结构设计,校传感器放置在压向工作台,使得被测传感器完成自动定心,确保被测传感器的重力线和标准传感器的中心重合,减少利用叠加式力标准机对被测传感器进行测量时的误差。进一步提高叠加式力标准机的精度和性能。The remarkable effect of the present invention is that: through the structural design of the press-to-workbench, the calibration sensor is placed on the press-to-workbench, so that the measured sensor completes automatic centering, ensures that the gravity line of the tested sensor coincides with the center of the standard sensor, and reduces the use of The error when the superposition force standard machine measures the sensor under test. Further improve the accuracy and performance of the superposition force standard machine.
附图说明 Description of drawings
图1为本发明的可自动定心的叠加式力标准机结构示意图;Fig. 1 is the structural representation of the self-centering superposition type force standard machine of the present invention;
图2为压向工作台示意图;Fig. 2 is a schematic diagram of pressing to the workbench;
图中:1.上支撑板;2.标准传感器;3.活塞;4.油缸;5.上连接杆;6.上台板;7.上拉板;8.上拉杆;9.下连接杆;10.下拉杆;11.立柱;12.丝杆;13.压向工作台;14.圆柱棒;15.下台板;16.锥形定位槽;17.锥形定位销;18.圆形通孔;19.动横梁;20.圆盘安装板;21.主体面板。In the figure: 1. Upper support plate; 2. Standard sensor; 3. Piston; 4. Oil cylinder; 5. Upper connecting rod; 10. Pull down rod; 11. Upright column; 12. Screw rod; 13. Press to the workbench; 14. Cylindrical rod; 15. Lower table; 16. Tapered positioning groove; Hole; 19. Moving beam; 20. Disc mounting plate; 21. Main body panel.
具体实施方式 Detailed ways
下面结合附图及具体实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,在两根相互平行的丝杆12的上端通过螺纹安装一块上拉板7,上拉板7的中心固定安装有一个上拉杆8。在这两根丝杠12中部通过螺纹安装一块动横梁19,并且在动横梁19的中心固定安装一个下拉杆10,该下拉杆10和上述的上拉杆8同轴。As shown in FIG. 1 , an upper pull-up plate 7 is threadedly installed on the upper ends of two mutually parallel screw rods 12 , and an upper pull-up rod 8 is fixedly installed in the center of the upper pull-up plate 7 . In the middle of these two leading screws 12, a moving beam 19 is installed by thread, and a lower rod 10 is fixedly installed in the center of the moving beam 19, and the lower rod 10 is coaxial with the above-mentioned upper rod 8.
将上拉板7和动横梁19分别与丝杠12安装好之后,将四根下连接杆9下端安装一块压向工作台13,且该压向工作台13的两侧加工有半圆形槽,上述的两根丝杠12分别穿过该压向工作台13两侧的半圆形槽。在上述这四根下连接杆9俄上端固定安装在上拉板7。After installing the upper pull plate 7 and the moving beam 19 with the lead screw 12 respectively, install one of the lower ends of the four lower connecting rods 9 to press against the worktable 13, and the two sides of the press-to-workbench 13 are processed with semicircular grooves , the above-mentioned two lead screws 12 pass through the semicircular grooves pressed to both sides of the worktable 13 respectively. The above-mentioned four lower connecting rods 9 Russian upper ends are fixedly installed on the upper pull plate 7.
在所述的上拉板7、动横梁19和压向工作台13位于上台板6和下台板15之间,并通过这四根下连接杆9将上拉板7与上台板6固定连接,同时下连接杆9的下端固定安装在下台板15的表面上。The upper pull plate 7, the moving crossbeam 19 and the pressing table 13 are located between the upper plate 6 and the lower plate 15, and the upper pull plate 7 and the upper plate 6 are fixedly connected by these four lower connecting rods 9, The lower end of the lower connecting rod 9 is fixedly installed on the surface of the lower deck 15 simultaneously.
在上台板6的上安装有四根上连接杆5,分连接杆5的下端别穿过上台板6,并且穿过将上述的上拉板7。为了使得上台板6和下台板15之间支撑稳固,在上台板6和下台板15之间固定安装了四根立柱11,从而使得支撑更为稳固。Four upper connecting rods 5 are installed on the upper platen 6, and the lower ends of the connecting rods 5 pass through the upper platen 6 respectively, and pass through the above-mentioned upper pull plate 7. In order to make the support between the upper deck 6 and the lower deck 15 stable, four columns 11 are fixedly installed between the upper deck 6 and the lower deck 15, so that the support is more stable.
所述的上连接杆5的上端固定安装有上支撑板1。在上台板6和上支撑板1之间、上述的上台板6的中心固定安装有油缸4,油缸4内安装有活塞3,活塞上安装有一个标准传感器2,该标准传感器2与上支撑板1的下表面接触。An upper support plate 1 is fixedly mounted on the upper end of the upper connecting rod 5 . Between the top plate 6 and the upper support plate 1, the center of the above-mentioned upper plate 6 is fixedly equipped with an oil cylinder 4, a piston 3 is installed in the oil cylinder 4, a standard sensor 2 is installed on the piston, and the standard sensor 2 is connected to the upper support plate. 1 in contact with the lower surface.
如图2所示的压向工作台示意图,所述的压向工作台包括一个主体面板21,在其上固定安装一块圆盘安装板20,在该圆盘安装板20和主体面板21上加工有若干圆形通孔18,本实施例当中,圆形通孔18加工有19个。在每个圆形通孔18内放置一根圆柱棒14,该圆柱棒14是用45号钢制成。As shown in Figure 2, the press-to-workbench schematic diagram, the described press-to-workbench comprises a main body panel 21, on which a disk mounting plate 20 is fixedly installed, and processed on the disk mounting plate 20 and the main body panel 21 There are several circular through holes 18, among the present embodiment, there are 19 circular through holes 18 processed. Inside each circular through hole 18 is placed a cylindrical rod 14 made of 45 gauge steel.
如图2所示,为了使上支撑梁1、上连接杆5、上拉板7、下连接杆9、圆盘安装板20和主体面板21组成的加载框架,在对被测传感器的过程中位置固定不变,在下台板15的上表面安装下连接杆9的位置上加工有锥形定位槽16,并通过锥形定位销17和该锥形定位槽16将上连接杆9的下端与下台板15安装固定。As shown in Figure 2, in order to make the loading frame composed of the upper support beam 1, the upper connecting rod 5, the upper pull plate 7, the lower connecting rod 9, the disk mounting plate 20 and the main body panel 21, in the process of testing the sensor The position is fixed, and the upper surface of the lower deck 15 is installed with a tapered positioning groove 16 at the position where the lower connecting rod 9 is installed, and the lower end of the upper connecting rod 9 is connected to the lower end of the upper connecting rod 9 by the tapered positioning pin 17 and the tapered positioning groove 16. Bottom plate 15 is installed and fixed.
上支撑梁1、上连接杆5、上拉板7、下连接杆9、圆盘安装板20和主体面板21连接好后,利用液压控制系统对油缸4加油,在油压的作用下,活塞3将标准传感器2顶起。当标准传感器和上支撑梁接触后活塞3的同时,将上支撑梁1、上连接杆5、上拉板7、下连接杆9、圆盘安装板20和主体面板21顶起,由于标准传感器2的顶部为凸形,在的重力作用下,上支撑梁1、上连接杆5、上拉板7、下连接杆9、圆盘安装板20和主体面板21组成的框架及被测传感器向标准传感器2的中心线方向倾斜,对油缸4卸油,此时标准传感器2、上支撑梁1、上连接杆5、上拉板7、下连接杆9、圆盘安装板20和主体面板21将下降,下降的过程中,倾斜的底部将首先接触到下台板15,完全落下后,上支撑梁1、上连接杆5、上拉板7、下连接杆9、圆盘安装板20和主体面板21组成的框架的重心将更接近于标准传感器的中心,重复此过程3-6次后,确定位置,并在下台板15的上表面安装下连接杆9的位置上加工锥形定位槽16,通过锥形定位销17和该锥形定位槽16将上连接杆9的下端与下台板15安装固定。确定上支撑梁1、上连接杆5、上拉板7、下连接杆9、圆盘安装板20和主体面板21组成的框架的重心和感器中心的中心重合。After the upper support beam 1, the upper connecting rod 5, the upper pull plate 7, the lower connecting rod 9, the disc mounting plate 20 and the main body panel 21 are connected, the hydraulic control system is used to refuel the oil cylinder 4, and under the action of oil pressure, the piston 3 Jack up the standard sensor 2. When the standard sensor and the upper support beam contact the rear piston 3, the upper support beam 1, the upper connecting rod 5, the upper pull plate 7, the lower connecting rod 9, the disk mounting plate 20 and the main body panel 21 are jacked up. The top of 2 is convex, and under the action of gravity, the frame composed of upper support beam 1, upper connecting rod 5, upper pull plate 7, lower connecting rod 9, disc mounting plate 20 and main body panel 21 and the measured sensor The centerline direction of the standard sensor 2 is inclined, and the oil cylinder 4 is unloaded. At this time, the standard sensor 2, the upper support beam 1, the upper connecting rod 5, the upper pull plate 7, the lower connecting rod 9, the disc mounting plate 20 and the main body panel 21 will fall, and in the process of falling, the inclined bottom will first touch the lower deck 15, and after falling completely, the upper supporting beam 1, the upper connecting rod 5, the upper pull plate 7, the lower connecting rod 9, the disc mounting plate 20 and the main body The center of gravity of the frame formed by the panel 21 will be closer to the center of the standard sensor. After repeating this process 3-6 times, determine the position, and process the tapered positioning groove 16 on the position where the lower connecting rod 9 is installed on the upper surface of the lower platform 15 , the lower end of the upper connecting rod 9 and the lower deck 15 are installed and fixed by the tapered positioning pin 17 and the tapered positioning groove 16 . Make sure that the center of gravity of the frame composed of the upper support beam 1, the upper connecting rod 5, the upper pull plate 7, the lower connecting rod 9, the disk mounting plate 20 and the main body panel 21 coincides with the center of the sensor center.
将被测传感器放置于圆柱棒14上,利用液压控制系统对油缸4加油,在油压的作用下,活塞3将标准传感器2顶起,当标准传感器和上支撑梁接触后活塞3的同时,上支撑梁1、上连接杆5、上拉板7、下连接杆9、锥形定位销17、圆盘安装板20和主体面板21顶起,锥形定位销17将脱离锥形定位槽16,随着顶起的距离越来越大,圆盘安装板将升过圆柱棒14的顶部将被测传感器托起,此时被测传感器的重心偏离了标准传感器的中心,由于标准传感器2的顶部为凸形,在被测传感器的重力作用下,上支撑梁1、上连接杆5、上拉板7、下连接杆9、锥形定位销17、圆盘安装板20和主体面板21组成的框架及被测传感器向标准传感器2的中心线方向倾斜,被测传感器被圆盘安装板20完全托起后,对油缸4卸油,此时标准传感器2、上支撑梁1、上连接杆5、上拉板7、下连接杆9、锥形定位销17、圆盘安装板20和主体面板21将下降,下降的过程中,倾斜的被测传感器的底部将首先接触到圆柱棒14,而锥形定位销17将落到锥形定位槽16中,此过程中由于有锥形定位销17定位的作用,上支撑梁1、上连接杆5、上拉板7、下连接杆9、锥形定位销17、圆盘安装板20和主体面板21的位置不会发生改变,而被测传感器逐步向标准传感器2的中心靠拢,重复此过程3-6次后,将完成被测传感器的定心。Place the sensor to be tested on the cylindrical rod 14, use the hydraulic control system to refuel the oil cylinder 4, under the action of oil pressure, the piston 3 will lift the standard sensor 2, when the standard sensor and the upper support beam contact the rear piston 3, The upper support beam 1, the upper connecting rod 5, the upper pull plate 7, the lower connecting rod 9, the tapered positioning pin 17, the disc mounting plate 20 and the main body panel 21 are jacked up, and the tapered positioning pin 17 will break away from the tapered positioning groove 16 , as the jacking distance increases, the disc mounting plate will rise over the top of the cylindrical rod 14 to hold up the sensor under test. At this time, the center of gravity of the sensor under test deviates from the center of the standard sensor. The top is convex, and under the gravity of the sensor under test, it is composed of upper support beam 1, upper connecting rod 5, upper pull plate 7, lower connecting rod 9, tapered positioning pin 17, disc mounting plate 20 and main body panel 21 The frame of the frame and the sensor under test are tilted toward the center line of the standard sensor 2. After the sensor under test is fully lifted by the disc mounting plate 20, the oil cylinder 4 is unloaded. At this time, the standard sensor 2, the upper support beam 1, and the upper connecting rod 5. The upper pull plate 7, the lower connecting rod 9, the tapered positioning pin 17, the disc mounting plate 20 and the main body panel 21 will descend. During the descending process, the bottom of the inclined sensor under test will first touch the cylindrical rod 14, And tapered locating pin 17 will fall in the tapered locating groove 16, owing to have the effect of locating of tapered locating pin 17 in this process, upper supporting beam 1, upper connecting rod 5, upper pull plate 7, lower connecting rod 9, The positions of the tapered positioning pin 17, the disk mounting plate 20 and the main body panel 21 will not change, and the sensor under test will gradually move closer to the center of the standard sensor 2. After repeating this process 3-6 times, the sensor under test will be completed. centering.
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CN104807592A (en) * | 2015-05-18 | 2015-07-29 | 陶泽成 | Electric cylinder loading overlapping type force standard machine |
CN105334113A (en) * | 2015-12-03 | 2016-02-17 | 武汉科技大学 | Hydraulic loading device for stress frozen method |
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CN2755578Y (en) * | 2004-11-23 | 2006-02-01 | 沈阳仪表科学研究院 | Hydraulic comparing force standard instrument |
CN2903952Y (en) * | 2006-05-17 | 2007-05-23 | 吉林大学 | Superposition force standard machine |
TWI386630B (en) * | 2008-12-04 | 2013-02-21 | Ind Tech Res Inst | Three-purpose force standard machine with independent dead-weight stack and lever arm |
CN201688909U (en) * | 2009-12-29 | 2010-12-29 | 苏州龙盛测试设备有限公司 | Deadweight hydraulic combined type force standard machine |
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