Summary of the invention
The present invention seeks to overcome the deficiencies in the prior art, a kind of large-scale workpiece continuous constant speed step wise slip transportation device is provided, it solves the problem needing in slipping when large-scale workpiece transports to pause comparatively simply, more fast convenient when multiple large-scale workpiece is transported.
In order to achieve the above object, the present invention is by the following technical solutions:
A kind of large-scale workpiece continuous constant speed step wise slip transportation device, comprising:
One step rate, caves in bottom it and is provided with a chute;
Two groups of slide rails, comprise external slide rail and interior slide rail, are placed in chute movably; Described external slide rail is placed in periphery, and described interior slide rail is placed in the inner side of external slide rail;
Two groups of jacking cylinders, are vertically mounted on chute inner top surface; First group of corresponding external slide rail of jacking cylinder, slide rail in second group of jacking cylinder correspondence; The piston rod outer end of described first group of jacking cylinder can offset with external slide rail, and piston rod outer end and the interior slide rail of described second group of jacking cylinder offset; In described external slide rail each slide rail sense of motion on back edge and the piston rod outer end of corresponding close jacking cylinder have the distance of horizontal direction; In described interior slide rail each slide rail sense of motion on front edge have slip face with between the piston rod outer end of corresponding close jacking cylinder;
Two groups of horizontally disposed passing cylinders, first group of rear end of passing on the piston rod outer end of cylinder and the displacement direction of external slide rail is connected, second group of piston rod outer end of passing cylinder is stretched out and is connected with the rear end on the displacement direction of interior slide rail, passes the cylinder body of cylinder for two groups and is connected with the respective rear ends of step rate; And
One electric-control system, described two groups of jacking cylinders, two groups of passing cylinders are connected with electric-control system.
As preferably, described external slide rail is the slide rail being provided with perforation in the middle part of in the of; Described interior slide rail is a slide rail being placed in described perforation; Described perforation is provided with a breach near the rear wall passing cylinder, and described second group of piston rod outer end of passing cylinder is connected with interior slide rail through breach; Space is had between aft end face on the sense of motion of described interior slide rail and the rear wall of perforation.
As preferably, described external slide rail is cuboid slide rail, and described perforation is oblong perforation; Described interior slide rail is cuboid slide rail.
As preferably, the quantity of described first group of jacking cylinder is eight, and they are installed with the dual-side that four are a component two arranges corresponding external slide rail respectively; The quantity of described second group of jacking cylinder is eight, and they are installed with the length direction that four are a component two is arranged along step rate; Four row's jacking cylinder alignment.
As preferably, described two groups of strokes passing cylinders are the same, and with the corresponding aft end face of external slide rail for benchmark alignment is installed; The distance of described slip face and described horizontal direction is not less than the stroke of described passing cylinder; The length in described space is added with perforation rear wall thickness the twice being not less than described passing cylinder stroke, and the length in described space is not less than the stroke of described passing cylinder; Described second group of piston rod passing cylinder stretches out completely.
As preferably, pass cylinder and have two to pass cylinders for described first group, pass cylinder and have to pass a cylinder for described second group, pass cylinder and be arranged on the centre that first group is passed cylinder for described second group.
As preferably, the respective rear ends of described two groups of cylinder bodies and step rate passing cylinders passes through oscillating bearing member hinges.
The corresponding external slide rail of two madial walls of described chute is provided with first group and second group of correction cylinder component; Described first group and second group cylinder component of rectifying a deviation all comprises two correction cylinders and displacement pickups respectively, described two correction cylinders are installed on the relative position of described two madial walls respectively, the piston rod outer end of described two correction cylinders all can contact external slide rail, and institute's displacement sensors is arranged on one of them correction cylinder; One of them passing cylinder of first group of passing cylinder is provided with the first passing displacement pickup;
In two long limit madial wall correspondences of the perforation of described external slide rail, slide rail is provided with the 3rd group and the 4th group of correction cylinder component; Described 3rd group and the 4th group cylinder component of rectifying a deviation all comprises two correction cylinders and displacement pickups respectively, on the position that the two long limit madial walls that described two correction cylinders are installed on described perforation are respectively relative, the outer end of the piston rod of described two correction cylinders all can slide rail in contact, and institute's displacement sensors is arranged on one of them correction cylinder; One of them passing cylinder of second group of passing cylinder is provided with the second passing displacement pickup;
Described four groups of correction cylinder components and two passing displacement pickups are all connected with electric-control system.
As preferably, the piston rod outer end of described first group of jacking cylinder and second group of jacking cylinder is provided with antifriction crawler shoe.
Compared with prior art, the present invention has following beneficial effect:
By said structure, after step rate jack-up of the present invention heavy duty, can submit for sliding at interior external slide rail, and the stepwise alternated advance of slide rail, step rate and heavy duty can average rate be advanced continuously; The passing displacement pickup being arranged on the correction cylinder component on step rate and external slide rail and passing on cylinder, both mating reactions, can adjust direct of travel.The present invention can reach the quick effect steadily moved into place by large-scale workpiece safely, meets offshore engineering needs.
Detailed description of the invention
In Fig. 1, haircut direction indication is the working direction of large-scale workpiece of the present invention continuous constant speed step wise slip transportation device; The front and back end of each parts of the following stated all with this working direction for reference direction.
As shown in Figure 1 to Figure 3, large-scale workpiece of the present invention continuous constant speed step wise slip transportation device, comprising:
Step rate 1, cave in bottom it and be provided with a cuboid chute 11, described chute 11 is in the front lower portion of step rate 1, and it runs through the two ends sidewall of step rate 1 front lower portion.
Two groups of slide rails, comprise external slide rail 21 and interior slide rail 22, are placed in chute 11 movably; External slide rail 21 is cuboid slide rail, is provided with oblong perforation in the middle part of it; Interior slide rail 22 is a cuboid slide rail, is placed in described perforation.
Two groups of jacking cylinders, are vertically mounted on the inner top surface 111 of chute 11.The quantity of first group of jacking cylinder 31 is eight, and they are installed along the length direction of step rate 1 with the dual-side that four is the corresponding external slide rail 21 of a component two row difference; The quantity of second group of jacking cylinder 32 is eight, and they are installed with the length direction that four are a component two is arranged along step rate 1; Four row's jacking cylinder alignment.The piston rod outer end of described first group of jacking cylinder can offset with external slide rail (after namely piston rod stretches out and slide rail offset), and the piston rod outer end of described second group of jacking cylinder is stretched out and offseted with interior slide rail.The stroke of two groups of jacking cylinders is the same, and their piston rod outer end is all provided with antifriction crawler shoe.
As shown in Figures 1 and 3, there is the distance of horizontal direction edges at two ends and the piston rod outer end of corresponding close jacking cylinder (referring to jacking cylinder 311 and jacking cylinder 312 respectively) of external slide rail 21; The front edge of interior slide rail 22 has slip face with between the piston rod outer end of corresponding close jacking cylinder 321.
Two groups of horizontally disposed passing cylinders, first group of piston rod outer end of passing cylinder 41 is connected with the aft end face of external slide rail 21, second group of piston rod outer end of passing cylinder 42 is stretched out completely and is connected by the aft end face of a joint pin 221 with interior slide rail 22, and oscillating bearing member hinges is passed through in the rear end of two groups of cylinder bodies and step rate 1 passing cylinder; Described two groups of strokes passing cylinder are the same, and with the aft end face of external slide rail 21 for benchmark alignment is installed.The perforation 211 of external slide rail 21 is connected with interior slide rail 22 through breach 212 near the middle piston rod outer end being provided with a breach 212, second group passing cylinder 42 of the rear wall passing cylinder; Space is had between the aft end face of described interior slide rail 22 and the rear wall of perforation 211.The length (in Fig. 3 A instruction) in described space is added with the thickness of perforation 211 rear walls the twice being not less than described passing cylinder stroke, and the length in described space is not less than the stroke of described passing cylinder.Described oscillating bearing assembly can make the sense of motion of the corresponding step rate of passing cylinder do left and right skew.
The distance of described slip face and described horizontal direction is not less than a stroke of described passing cylinder.
Described first group of passing cylinder 41 has two to pass cylinders, and described second group of passing cylinder 42 has one to pass cylinder, passes the centre that cylinder 42 is arranged on first group of passing cylinder 41 for described second group.
The corresponding external slide rail 21 of two madial walls 112 of described chute 11 is respectively arranged with first group and second group of correction cylinder component.Described first group and second group cylinder component of rectifying a deviation all comprises two correction cylinders and displacement pickups respectively; Described two correction cylinders are installed on the relative position of two madial walls 112 respectively, and the outer end of the piston rod of described two correction cylinders all can contact external slide rail 21; Institute's displacement sensors is arranged on one of them correction cylinder.One of them passing cylinder of first group of passing cylinder 41 is provided with the first passing displacement pickup.
In two long limit madial wall correspondences of the perforation 211 of described external slide rail 21, slide rail 22 is provided with the 3rd group and the 4th group of correction cylinder component.Described 3rd group and the 4th group cylinder component of rectifying a deviation all comprises two correction cylinders and displacement pickups respectively; Described two correction cylinders are installed on the relative position of two long limit madial walls of described perforation 211 respectively, and the outer end of the piston rod of described two correction cylinders all can slide rail 22 in contact; Institute's displacement sensors is arranged on one of them correction cylinder.One of them passing cylinder of second group of passing cylinder 42 is provided with the second passing displacement pickup.
Described two groups of jacking cylinders, two groups of passing cylinders, four groups of correction cylinder components and two passing displacement pickups are all connected with electric-control system.
Operational process of the present invention and relative theory as described below:
As shown in Figure 4, heavy duty (large-scale workpiece) is placed on step rate, and now within second group of jacking cylinder, slide rail is fulcrum jack-up step rate and heavy duty; Subsequently, second group is passed slide rail within the piston rod of cylinder is counter-force point retraction, pulls step rate to move forward and to the front end of interior slide rail, i.e. its piston rod retraction complete (first step A).Meanwhile, pass cylinder by external slide rail forward until first group of piston rod passing cylinder stretches out completely for first group, and first group of jacking cylinder piston rod stretches out; When (namely after its piston rod retraction) after the cylinder body of second group of passing cylinder covers a stroke, when second group of jacking cylinder puts down step rate and starts piston rod to bounce back, first group of piston rod passing cylinder stretches out completely, and first group of jacking cylinder piston rod contact external slide rail, now step rate and load just support (first step B) by first group of jacking cylinder.First group of jacking cylinder take external slide rail as fulcrum jack-up step rate and heavy duty; Subsequently, first group of piston rod passing cylinder take external slide rail as counter-force point retraction, pulls step rate to move forward until first group of piston rod passing cylinder bounces back complete (second step A).Meanwhile, pass cylinder by interior slide rail forward until second group of piston rod passing cylinder stretches out completely for second group, and the piston rod of second group of jacking cylinder stretches out again; When (namely after its piston rod retraction) after the cylinder body of first group of passing cylinder covers a stroke, when first group of jacking cylinder puts down step rate and starts piston rod to bounce back, second group of piston rod passing cylinder stretches out completely, and the piston rod of second group of jacking cylinder is slide rail in contact, now step rate and load are just supported by second group of jacking cylinder, be returned to incipient state, prepare to be transitioned into slippage on interior slide rail (second step B).Such two groups of jacking cylinders support step rate and slide in turn on inside and outside two slide rails, and alternately once, step rate can constant speed slippage forward on inside and outside two slide rails, avoids the intermediate hold of step wise slippage for every two steps.
Passing cylinder is that counter-force point pulls the principle of step rate to be with slide rail; Jacking cylinder jack-up load, thus slide rail also carry load weight and due to antifriction crawler shoe effect (the present embodiment adopt crawler shoe reduce friction, can also other conventional proper form reduce positive pressure on friction pair or friction coefficient reaches the effect reducing friction), friction force now between jacking cylinder and slide rail is less than the friction force between slide rail and (cement) ground, so can slide rail be counter-force point when passing cylinder retraction, drive step rate slippage forward on slide rail.
In traveling process, if conveying arrangement of the present invention needs to adjust direct of travel, then adjusted by the cooperation of four groups of corrections cylinder component, two passing displacement pickups and electric-control systems.The data of passing position can be drawn by the data acquisition of passing displacement pickup, the offset commands sent according to passing position data and electric-control system produces four road offset displacements (i.e. four road offset displacements of four groups of correction cylinder components), makes the working direction of stepping Beam offset an angle according to control command.
The Principle of Process of correction cylinder component and passing displacement pickup adjustment direct of travel is as follows: first passes displacement pickup gathers passing displacement data and feeds back to electric-control system, electric-control system allows the correction cylinder of first group and second group provide a side thrust to pass external slide rail accordingly, the skew making external slide rail can produce certain angle is stretched out, corresponding displacement pickup carries out data acquisition to offset displacement, then feeds back to electric-control system; Accordingly and pass displacement data and allow correction cylinder provide a side thrust to pass step rate, make step rate deflect slippage, corresponding displacement pickup carries out data acquisition to offset displacement and feeds back to electric-control system electric-control system again subsequently.Second passes displacement pickup gathers passing displacement data and feeds back to electric-control system, electric-control system accordingly and above-mentioned related data, allow the correction cylinder of the 3rd group and the 4th group provide a side thrust pass in slide rail, the skew making interior slide rail that the skew of step rate and external slide rail can be coordinated to produce certain angle is stretched out, corresponding displacement pickup carries out data acquisition to this offset displacement, then electric-control system is fed back to, electric-control system sends next step instruction accordingly, and cycle control is until complete the adjustment of direct of travel.
The detailed process of four groups of correction cylinder components to the adjustment of the direct of travel of conveying arrangement is as follows: when entering adjustment direction process, the first step, first group on step rate and second group cylinder component synergic adjustment of rectifying a deviation makes external slide rail deflection eject, and prepares for stepping Beam deflects slippage; Second step, step rate deflects slippage under the reverse adjustment of first group and second group correction cylinder component; 3rd step, the 3rd group on external slide rail and the 4th group cylinder component synergic adjustment of rectifying a deviation makes the angular deflection of stretching out of interior slide rail adaptation external slide rail and step rate stretch out, repetition forward like this (can stop if having adjusted to required direction), just can realize the adjustment of the direct of travel of step rate, thus achieve the adjustment of conveying arrangement direct of travel.
The present invention is not limited to above-mentioned embodiment, if do not depart from the spirit and scope of the present invention to various change of the present invention or modification, if these are changed and modification belongs within claim of the present invention and equivalent technologies scope, then the present invention is also intended to comprise these changes and variation.