CN103008942A - Efficient shape welding machine and using method thereof - Google Patents
Efficient shape welding machine and using method thereof Download PDFInfo
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- CN103008942A CN103008942A CN2012105164422A CN201210516442A CN103008942A CN 103008942 A CN103008942 A CN 103008942A CN 2012105164422 A CN2012105164422 A CN 2012105164422A CN 201210516442 A CN201210516442 A CN 201210516442A CN 103008942 A CN103008942 A CN 103008942A
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- 238000003466 welding Methods 0.000 title claims abstract description 71
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000000295 complement effect Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 abstract 2
- 238000005452 bending Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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Abstract
The invention relates to an efficient shape welding machine and a using method thereof. The efficient shape welding machine comprises a working platform, wherein a rotary barrel is arranged on the working platform; a magnet of which the section is circular-arc-shaped is arranged in the rotary barrel, so that the outer circumferential wall of a welded part is fixed on the inner side arc face of the magnet; and a support frame for fixing a welding gun is arranged beside the rotary barrel. The method comprises the following steps of: I, adsorbing a welded part onto the inner circumferential wall of the magnet to realize fixing of the welded part; II, covering a separation blade for matching the separation blade with the magnet to sleeve the outer circumferential wall of the welded part; III, adjusting relative positions of a vertical rod, a first slide block and a swing stem to make a circular tube reach a corresponding position and position the welding gun erected on the circular tube at a welding position; and IV, starting the welding gun and a driving motor, wherein the driving motor is used for driving the rotary barrel to rotate for driving the welded part to rotate, and the welding gun is used for welding the welded part at the welding position through the driving motor, so that welding work of bent parts can be finished conveniently and rapidly.
Description
Technical field
The present invention relates to a kind of special-shaped efficient welding machine and using method thereof, be applicable in the welding job to the different pipes of two diameters, more particularly in the welding job to motorcycle exhaust pipe.
Background technology
Motorcycle exhaust pipe is in installation process, in order better to guarantee the compactness of whole body of motor cycle, the shape of blast pipe all bends, there is the bending tube of different pore size to be welded, yet in the process of making blast pipe, to the different local clampings of blast pipe, in its rotation, the rotating curve of welding position will change, and present manual solder technology can't guarantee the quality of welding, simultaneously inefficiency.
Summary of the invention
The object of the present invention is to provide a kind of special-shaped efficient welding machine and using method thereof, can finish easily and fast the welding job of bending parts, improve effect weldering quality and efficient.
A technical scheme of the present invention is: a kind of special-shaped efficient welding machine, comprise a workbench, it is characterized in that: be provided with a rotor on the described workbench, be provided with the magnet that a cross section is circular arc in the described rotor, so that the fixing soldered part periphery wall of its inner arc face, the side of described rotor is provided with one and is used for the fixedly bracing frame of welding gun.
Further, described rotor top internal perisporium outwards is recessed to form with annular recess, described magnet periphery wall upside is provided with flange so that magnet is articulated on the annular recess, also be provided with in the described annular recess and match with magnet and the cross section is the catch of circular arc, be the middle circular face that a circular hole is arranged so that catch and magnet merge, this circular hole and soldered part outside dimension are complementary.
Further, be provided with the hold-down screw that penetrates in the rotor cylinder and be used for pinning magnet on the described rotor periphery wall.
Further, support frame as described above comprises a montant of respectively being located at rotor front and back side, be arranged with the contiguous block that moves up and down along montant on the described montant, be connected with a cross bar between two contiguous blocks, described cross bar and the first slide block one end link, described the first slide block and fork one end are hinged, and the described fork other end is provided with for the pipe that connects welding gun.
Further, described montant bottom is provided with the second slide block, and described the second slide block matches with the chute of being located at the workbench front and back end, and described chute is positioned at rotor front and back side.
Further, described rotor links through gear drive and a drive motors.
Another technical scheme of the present invention is: a kind of as claimed in claim 1 using method of special-shaped efficient welding machine is characterized in that: the first step: soldered part is adsorbed on realizes fixing soldered part on the magnet internal perisporium; Second step: cover catch, entangle soldered part periphery wall after making catch and magnet cooperating; Make pipe arrive the relevant position by the relative position of regulating montant, the first slide block and fork, be positioned at the welding position to reach the welding gun that is erected on the pipe; The 4th step started welding gun and drive motors, thereby drive motors rotates rotor to be driven soldered part and rotate, and welding gun is realized welding job to soldered part in the welding position by drive motors.
Further, advanced spot welding work between soldered part.
The invention has the advantages that: welding fast, and is easy to loading and unloading; Can finish efficiently, fast the welding job to motorcycle exhaust pipe, the retaining part to blast pipe has no requirement weld seam homogeneous, neat, attractive in appearance in the welding process simultaneously; This device design is novel, simple in structure, easy to operate, has the characteristics of high life.
Description of drawings
Fig. 1 is the stereogram of the present invention one side.
Fig. 2 is the stereogram of another side of the present invention.
Fig. 3 is cutaway view of the present invention.
Description of drawings:
1-workbench 2-rotor 3-magnet 4-catch 5-hold-down screw 6-montant 7-contiguous block 8-cross bar 9-the first slide block 10-fork 11-pipe 12-the second slide block 13-chute 14-gear drive 15-drive motors.
The specific embodiment
For above-mentioned feature and advantage of the present invention can be become apparent, embodiment cited below particularly, and cooperation accompanying drawing be described in detail below, but the present invention are not limited to this.
With reference to figure 1, Fig. 2 and Fig. 3, a kind of special-shaped efficient welding machine, comprise a workbench 1, be provided with a rotor 2 on the described workbench, being provided with a cross section in the described rotor is the magnet 3 of circular arc, so that the fixing soldered part periphery wall of its inner arc face (by absorption), in the accompanying drawing for drawing out soldered part, the side of described rotor is provided with one and is used for the fixedly bracing frame of welding gun, and is same, also do not draw out welding gun in the accompanying drawing.
In more detail: described rotor top internal perisporium outwards is recessed to form with annular recess, described magnet periphery wall upside is provided with flange so that magnet is articulated on the annular recess, also be provided with in the described annular recess and match with magnet and the cross section is the catch 4 of circular arc, so that merging, catch and magnet is the middle circular face that a circular hole is arranged, this circular hole and soldered part outside dimension are complementary, the weldering bits that catch produces in the time of can making welding job can not fallen on the gear drive, may cause high temperature burning and being stuck between gear it, can cause like this infringement to gear drive, affect the whole work efficiency of this equipment, also can increase simultaneously the maintenance frequency of this equipment.
For the hold-down screw 5 that guarantees better that in welding job soldered part keeps stationary state, be provided with on the described rotor periphery wall to penetrate in the rotor cylinder and be used for pinning magnet.
In a preferred embodiment of the present invention: support frame as described above comprises a montant 6 of respectively being located at rotor front and back side, be arranged with the contiguous block 7 that moves up and down along montant on the described montant, be connected with a cross bar 8 between two contiguous blocks, described cross bar and the first slide block 9 one ends link, described the first slide block and fork 10 1 ends are hinged, the described fork other end is provided with for the pipe 11 that connects welding gun, certainly, contiguous block, the first slide block and fork are in work, all locked by bolt or screw, guarantee the stable of welding gun.
Described montant bottom is provided with the second slide block 12, described the second slide block matches with the chute 13 of being located at the workbench front and back end, described chute is positioned at rotor front and back side, and the operating position of the adjustment welding gun that this can be random makes this equipment can weld the part of how different gears.
Described rotor links through gear drive 14 and a drive motors 15, and this only enumerates a kind of mode of enforcement, and other mechanisms that are used for the rotation of driven rotary cylinder also are the present invention's scopes required for protection.
The using method of this abnormity efficient welding machine, the first step: soldered part is adsorbed on realization fixing soldered part on the magnet internal perisporium; Second step: cover catch, entangle soldered part periphery wall after making catch and magnet cooperating; Make pipe arrive the relevant position by the relative position of regulating montant, the first slide block and fork, be positioned at the welding position to reach the welding gun that is erected on the pipe; The 4th step started welding gun and drive motors, thereby drive motors rotates rotor to be driven soldered part and rotate, and welding gun is realized welding job to soldered part in the welding position by drive motors.
Advanced spot welding work between soldered part when two soldered parts are being welded, guarantees the quality of welding like this.
The present invention is the equipment of using the welding motorcycle exhaust pipe, because the shape of blast pipe is uncertain, bend uncertain, and unlike two straight tube weldings, it is all the same where it to be carried out clamping, and the different local clampings of blast pipe are in its rotation, the rotating curve of welding position will change, the position of change welding gun that like this will be at any time.
The above only is preferred embodiment of the present invention, and all equalizations of doing according to the present patent application claim change and modify, and all should belong to covering scope of the present invention.
Claims (8)
1. special-shaped efficient welding machine, comprise a workbench, it is characterized in that: be provided with a rotor on the described workbench, be provided with the magnet that a cross section is circular arc in the described rotor, so that the fixing soldered part periphery wall of its inner arc face, the side of described rotor is provided with one and is used for the fixedly bracing frame of welding gun.
2. special-shaped efficient welding machine according to claim 1, it is characterized in that: described rotor top internal perisporium outwards is recessed to form with annular recess, described magnet periphery wall upside is provided with flange so that magnet is articulated on the annular recess, also be provided with in the described annular recess and match with magnet and the cross section is the catch of circular arc, be the middle circular face that a circular hole is arranged so that catch and magnet merge, this circular hole and soldered part outside dimension are complementary.
3. special-shaped efficient welding machine according to claim 2 is characterized in that: be provided with the hold-down screw that penetrates in the rotor cylinder and be used for pinning magnet on the described rotor periphery wall.
4. special-shaped efficient welding machine according to claim 1, it is characterized in that: support frame as described above comprises a montant of respectively being located at rotor front and back side, be arranged with the contiguous block that moves up and down along montant on the described montant, be connected with a cross bar between two contiguous blocks, described cross bar and the first slide block one end link, described the first slide block and fork one end are hinged, and the described fork other end is provided with for the pipe that connects welding gun.
5. special-shaped efficient welding machine according to claim 3 is characterized in that: described montant bottom is provided with the second slide block, and described the second slide block matches with the chute of being located at the workbench front and back end, and described chute is positioned at rotor front and back side.
6. special-shaped efficient welding machine according to claim 1, it is characterized in that: described rotor links through gear drive and a drive motors.
7. using method of special-shaped efficient welding machine as claimed in claim 1 is characterized in that: the first step: soldered part is adsorbed on realizes fixing to soldered part on the magnet internal perisporium; Second step: cover catch, entangle soldered part periphery wall after making catch and magnet cooperating; Make pipe arrive the relevant position by the relative position of regulating montant, the first slide block and fork, be positioned at the welding position to reach the welding gun that is erected on the pipe; The 4th step started welding gun and drive motors, thereby drive motors rotates rotor to be driven soldered part and rotate, and welding gun is realized welding job to soldered part in the welding position by drive motors.
8. the using method of special-shaped efficient welding machine according to claim 7 is characterized in that: advanced spot welding work between soldered part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210516442.2A CN103008942B (en) | 2012-12-06 | 2012-12-06 | Efficient shape welding machine and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210516442.2A CN103008942B (en) | 2012-12-06 | 2012-12-06 | Efficient shape welding machine and using method thereof |
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| CN103008942A true CN103008942A (en) | 2013-04-03 |
| CN103008942B CN103008942B (en) | 2014-11-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210516442.2A Expired - Fee Related CN103008942B (en) | 2012-12-06 | 2012-12-06 | Efficient shape welding machine and using method thereof |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105345349A (en) * | 2015-11-24 | 2016-02-24 | 希姆斯电梯(中国)有限公司 | Locating welding tool for spiral guide rail |
| CN106736066A (en) * | 2016-12-14 | 2017-05-31 | 柳州振业焊接机电设备制造有限公司 | Steel plate automatic welding machine |
| CN108145372A (en) * | 2018-02-12 | 2018-06-12 | 宁波麦特焊接有限公司 | A kind of air inlet pipe screw welding tooling |
| CN108858078A (en) * | 2018-07-20 | 2018-11-23 | 六安市叶集区鸿钢电力安装工程有限公司 | A kind of manipulator maintenance platform |
| CN110039250A (en) * | 2019-05-31 | 2019-07-23 | 漳州金翔舜智能机电设备有限公司 | The irregular Product jointing platform of intelligent Y-S axis skid |
| CN112536561A (en) * | 2020-11-02 | 2021-03-23 | 中车石家庄车辆有限公司 | Pedal positioning device and method |
| CN112975266A (en) * | 2021-03-29 | 2021-06-18 | 齐鲁工业大学 | Pipeline hoisting autonomous welding system and method |
| CN116275665A (en) * | 2023-05-18 | 2023-06-23 | 山东泰立化工设备有限公司 | Bent pipe welding device for heat exchanger tube bundle assembly |
| CN117260054A (en) * | 2023-11-22 | 2023-12-22 | 四川川航航空发动机维修工程有限责任公司 | Welding device and welding method for welding special-shaped pipelines of aircraft engine |
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| US4577089A (en) * | 1981-09-28 | 1986-03-18 | Olson Gene R | Automatic welding machine |
| JPH03297566A (en) * | 1990-04-17 | 1991-12-27 | Chiyoda Corp | Method for welding material having circular cross section and device for preventing damage of welding machine main body used for same |
| KR20090057742A (en) * | 2007-12-03 | 2009-06-08 | 삼성중공업 주식회사 | Automatic traveling welding device |
| CN201300294Y (en) * | 2008-11-19 | 2009-09-02 | 成都飞机工业（集团）有限责任公司 | Automatic butt welding fixture for spherical housing device |
| CN201693317U (en) * | 2010-05-20 | 2011-01-05 | 杭州欣诚祥机电技术有限公司 | Inner welding gun swinging device for automatic straight tube flange welding machine |
| CN203062126U (en) * | 2012-12-06 | 2013-07-17 | 莆田市奔腾工贸有限公司 | Efficient welding machine |
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2012
- 2012-12-06 CN CN201210516442.2A patent/CN103008942B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US4577089A (en) * | 1981-09-28 | 1986-03-18 | Olson Gene R | Automatic welding machine |
| JPH03297566A (en) * | 1990-04-17 | 1991-12-27 | Chiyoda Corp | Method for welding material having circular cross section and device for preventing damage of welding machine main body used for same |
| KR20090057742A (en) * | 2007-12-03 | 2009-06-08 | 삼성중공업 주식회사 | Automatic traveling welding device |
| CN201300294Y (en) * | 2008-11-19 | 2009-09-02 | 成都飞机工业（集团）有限责任公司 | Automatic butt welding fixture for spherical housing device |
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| CN203062126U (en) * | 2012-12-06 | 2013-07-17 | 莆田市奔腾工贸有限公司 | Efficient welding machine |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105345349A (en) * | 2015-11-24 | 2016-02-24 | 希姆斯电梯(中国)有限公司 | Locating welding tool for spiral guide rail |
| CN106736066A (en) * | 2016-12-14 | 2017-05-31 | 柳州振业焊接机电设备制造有限公司 | Steel plate automatic welding machine |
| CN108145372B (en) * | 2018-02-12 | 2024-04-12 | 宁波麦特汽配科技有限公司 | Air inlet pipe screw welding tool |
| CN108145372A (en) * | 2018-02-12 | 2018-06-12 | 宁波麦特焊接有限公司 | A kind of air inlet pipe screw welding tooling |
| CN108858078A (en) * | 2018-07-20 | 2018-11-23 | 六安市叶集区鸿钢电力安装工程有限公司 | A kind of manipulator maintenance platform |
| CN110039250A (en) * | 2019-05-31 | 2019-07-23 | 漳州金翔舜智能机电设备有限公司 | The irregular Product jointing platform of intelligent Y-S axis skid |
| CN112536561A (en) * | 2020-11-02 | 2021-03-23 | 中车石家庄车辆有限公司 | Pedal positioning device and method |
| CN112536561B (en) * | 2020-11-02 | 2023-02-14 | 中车石家庄车辆有限公司 | Pedal positioning device and method |
| CN112975266A (en) * | 2021-03-29 | 2021-06-18 | 齐鲁工业大学 | Pipeline hoisting autonomous welding system and method |
| CN116275665B (en) * | 2023-05-18 | 2023-07-21 | 山东泰立化工设备有限公司 | Bent pipe welding device for heat exchanger tube bundle assembly |
| CN116275665A (en) * | 2023-05-18 | 2023-06-23 | 山东泰立化工设备有限公司 | Bent pipe welding device for heat exchanger tube bundle assembly |
| CN117260054A (en) * | 2023-11-22 | 2023-12-22 | 四川川航航空发动机维修工程有限责任公司 | Welding device and welding method for welding special-shaped pipelines of aircraft engine |
| CN117260054B (en) * | 2023-11-22 | 2024-04-05 | 四川川航航空发动机维修工程有限责任公司 | Welding device and welding method for welding special-shaped pipelines of aircraft engine |
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|---|---|
| CN103008942B (en) | 2014-11-26 |
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| CI01 | Publication of corrected invention patent application |
Correction item: Applicant Correct: Putian Benteng Industry & Trade Co., Ltd. False: Fujian Province Putian City Benteng Industry and Trade Co., Ltd. Number: 14 Volume: 29 |
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| CI02 | Correction of invention patent application |
Correction item: Applicant name Correct: Putian Benteng Industry & Trade Co., Ltd. False: Fujian Province Putian City Benteng Industry and Trade Co., Ltd. Number: 14 Page: The title page Volume: 29 |
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Owner name: JIANGSU GUANSAIDA INDUSTRY + TRADE CO., LTD. Free format text: FORMER OWNER: PUTIAN BENTENG INDUSTRY + TRADE CO., LTD. Effective date: 20141224 |
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Effective date of registration: 20141224 Address after: 223800, Jiangsu, Suqian County, Sihong Province on the eastern side of the Town Road on the sky (industrial concentration area) Patentee after: Jiangsu industry and Trade Co.,Ltd. Saida crown Address before: Hu Shi Zhen Qi Xiuyu District of Fujian city in Putian province 351146 CuO Cun (PU Hing Road on the north side of No. 368) Patentee before: Putian Gallop Industry Trade Co.,Ltd. |
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