CN102990361A - Automatic compression and deburring production system of top plate of container - Google Patents
Automatic compression and deburring production system of top plate of container Download PDFInfo
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- CN102990361A CN102990361A CN2011102682088A CN201110268208A CN102990361A CN 102990361 A CN102990361 A CN 102990361A CN 2011102682088 A CN2011102682088 A CN 2011102682088A CN 201110268208 A CN201110268208 A CN 201110268208A CN 102990361 A CN102990361 A CN 102990361A
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- sheet material
- tamping
- conveying mechanism
- trimming
- roof plate
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Abstract
The invention relates to the technical field of a production system of a container, discloses an automatic compression and deburring production system of a top plate of the container and is used for producing a panel into the top plate of the container. The automatic compression and deburring production system comprises a conveying mechanism for conveying the panel, a compressing mechanism for automatically conducting repeated pressing on the panel, a driving mechanism for driving the panel to conduct repeated pressing in the compressing mechanism and a deburring mechanism for cutting four sides of the panel after pressing, and the compressing mechanism, the driving mechanism and the deburring mechanism are sequentially arranged on the conveying mechanism along the flowing direction of the panel on the conveying mechanism. Compared with the prior art, the production system is compact in production process and fewer in middle process in compressing and deburring processes, the production system can automatically complete compressing and deburring operation on the panel, production efficiency is high, participation of a large quantity of workers is not needed, and cost is low.
Description
Technical field
The present invention relates to the technical field of container production system, especially a kind ofly can automatically carry out die mould and deburring to sheet material, so that sheet material forms the production system of container roof plate.
Background technology
In the prior art, sheet material is carried out die mould and deburring operation, so that plate forming is container roof plate, this process need a large amount of workmans participate in, can not realize full automation processing, its mode of production is as follows: at first, and artificial handling sheet material material loading, then, four operative employees carry out manual die mould and pile to sheet material, and will be part transhipment behind the die mould deposit, then, part material loading on shearing machine of artificial handling moulding, and, need two operative employees utilize shearing machine manually deburring to be carried out on four limits of sheet material, last, the fabricated part pile of die mould and deburring of artificial handling is deposited.
In the above-mentioned mode of production, its production process is disperseed, pilot process is many, the moulding from initial plate to final part, need to be through the operation of repeatedly handling and pile, and separate unit press need of production is equipped with six operating personnel, under the production efficiency, cost is also high.
Summary of the invention
The present invention is directed to the deficiency that prior art exists, a kind of container roof plate automatic tamping trimming system is provided, adopt this production system to produce container roof plate, its production process is concentrated, and pilot process is few, and production efficiency is high, and cost is also low.
The present invention realizes like this, container roof plate automatic tamping trimming system, be used for sheet material is processed into container roof plate, but comprise automatic transport sheet material conveying mechanism, can be automatically to sheet material carry out repeatedly die mould tamping mechanism, can drive sheet material and in described tamping mechanism, carry out repeatedly the lead agency of die mould and the trimming mechanism that can cut out four limits of the sheet material behind the die mould, along the flow direction of sheet material on described conveying mechanism, described tamping mechanism, lead agency and trimming mechanism sequentially are located on the described conveying mechanism.
Further, also comprise the automatic feed mechanism that sheet material can be picked up and sends into described tamping mechanism, described automatic feed mechanism is positioned at described tamping mechanism the place ahead, and is positioned at described conveying mechanism top.
Further, also comprise the keeper that can position the sheet material that will enter described tamping mechanism, described keeper is positioned at described tamping mechanism rear.
Further, comprise also promoting the impeller that sheet material moves along described conveying mechanism flow direction that described impeller is positioned at described tamping mechanism rear.
Further, described lead agency comprises can be clamped described sheet material and drag clamp and the support that sheet material moves along described conveying mechanism flow direction, and described support is positioned on the described conveying mechanism, and described clamp is movably connected on described support.
Further, described trimming mechanism comprises the slender limit assembly that can cut out the long limits of sheet material two and can repair the broadside assembly to what sheet material two minor faces carried out cutting.
Further, describedly repair the broadside assembly and described slender limit assembly sequentially is located on the described conveying mechanism.
Further, the second waste trolley that also comprises the first waste trolley of the slitter edge of cutting out for the long limit of device sheet material and be used for the slitter edge that device sheet material minor face cuts out, described the first waste trolley is positioned at assembly the place ahead, described slender limit, and described the second waste trolley is positioned at the described broadside assembly the place ahead of repairing.
Further, also comprise the pile dolly for the sheet material after the pile moulding, along the flow direction of described conveying mechanism, described pile dolly is positioned at the end of described conveying mechanism.
Further, also comprise the pile cylinder that sheet material can be advanced in the described pile dolly, described pile cylinder is positioned at the end of described conveying mechanism.
Compared with prior art, adopt this production system sheet material to be carried out in the process of die mould and deburring, manufacturing procedure is compact, and pilot process is few, this production system can be finished automatically to the die mould of sheet material and the operation of deburring, production efficiency is high, does not need a large amount of workmans' participation, and its cost is also lower.
Description of drawings
Fig. 1 is the schematic top plan view of the container roof plate automatic tamping trimming system that provides of the embodiment of the invention;
Fig. 2 is that schematic diagram is looked on the left side of the container roof plate automatic tamping trimming system that provides of the embodiment of the invention.
The specific embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
The invention provides container roof plate automatic tamping trimming system, but comprise automatic transport sheet material conveying mechanism, can be automatically to sheet material carry out repeatedly die mould tamping mechanism, can drive sheet material and in described tamping mechanism, carry out repeatedly the lead agency of die mould and the trimming mechanism that can cut out four limits of the sheet material behind the die mould, along the flow direction of sheet material on described conveying mechanism, described tamping mechanism, lead agency and trimming mechanism sequentially are located on the described conveying mechanism.
Among the present invention, the manufacturing procedure of this production system is compact, and pilot process is few, and its automaticity is high, and it is also high to adopt youngster's production efficiency, and cost is saved in the participation of not wanting a large amount of workmans.
Sheet material die mould trimming system in following examples is used for sheet material is processed into container roof plate, certainly, this production system also can be used for the processing of other part, if its need die mould and deburring then can, below in conjunction with concrete accompanying drawing realization of the present invention is described in detail.
Fig. 1～2 are depicted as a preferred embodiment provided by the invention.
The production system 1 that present embodiment provides is used for automatically sheet material being carried out die mould and deburring, so that the plate forming after the processing is the top board of container.
Shown in Fig. 1～2, this production system 1 comprises the conveying mechanism 100 for automatic transport sheet material, be used for automatically sheet material being carried out the tamping mechanism 104 of die mould, can drive sheet material carries out repeatedly the lead agency 105 of die mould and is used for four limits of the sheet material behind the die mould are cut out in tamping mechanism 104 trimming mechanism, along the flow direction of sheet material at conveying mechanism 100, tamping mechanism 104, lead agency 105 and trimming mechanism sequentially are arranged on the conveying mechanism 100, like this, after the sheet material that the operator will need to process is placed on the end of conveying mechanism 100, under the drive of conveying mechanism 100, sheet material carries out tamping mechanism 104 and carries out die mould, and in the process of die mould, under the drive of lead agency 105,104 pairs of sheet materials of tamping mechanism carry out repeatedly die mould, after die mould is finished, press the sheet material of type along with conveying mechanism 100 carries out trimming mechanism, trimming mechanism carries out cutting to four limits of sheet material, so that the length of sheet material and width satisfy actual requirement.
Above-mentioned middle the utilization in the process that 1 pair of sheet material of this production system processes, manufacturing procedure is compact, and sheet material is finished die mould and deburring operation automatically under the drive of conveying mechanism 100, and pilot process is few, and production efficiency is high, and cost is also low.
Also have in the production system 1 and pick up sheet material and sheet material is sent into automatic feed mechanism 101 in the tamping mechanism 104 automatically, along the flow direction of sheet material on conveying mechanism 100, this automatic feed mechanism 101 is positioned at the place ahead of tamping mechanism 104, and place the top of conveying mechanism 100, when be placed on sheet material on the conveying mechanism 100 along with conveying mechanism 100 operation after, when sheet material moves to automatic feed mechanism 101 place, this automatic feed mechanism 101 descends, and hold sheet material, sheet material is sent in the tamping mechanism 104, carry out the die mould first time, 101 of this automatic feed mechanisms reset, and wait for the arrival of next sheet material.
When automatic feed mechanism 101 holds sheet material, after it is sent into tamping mechanism 104, must the position of sheet material be positioned, thereby, tamping mechanism 104 just can carry out the die mould first time to sheet material, therefore, this production system 1 has for the keeper 102 that sheet material is positioned, along the flow direction of sheet material on conveying mechanism 100, this keeper 102 is positioned at the rear of tamping mechanism 104, and place the side of conveying mechanism 100, like this, after automatic feed mechanism 101 puts down sheet material, this keeper 102 can position sheet material, so that sheet material is in default position, thereby 104 pairs of these sheet materials of tamping mechanism carry out the die mould first time.
After 104 pairs of sheet materials of tamping mechanism carry out the die mould first time, sheet material need to continue to move forward certain distance, tamping mechanism 104 just can carry out again die mould to it, thereby so that sheet material forms default shape, in order to realize this target, this production system 1 has and can be used for promoting the impeller 103 that sheet material moves, along the flow direction of sheet material on conveying mechanism 100, this keeper 102 is positioned at the rear of tamping mechanism 104, and it places on the conveying mechanism 100, like this, and after sheet material is finished the die mould first time, this impeller 103 can promote sheet material and move certain distance along conveying mechanism 100 flow directions, so that sheet material meets for the second time requirement of die mould.
In above-mentioned, after impeller 103 promotion sheet materials move forward, after the direction that sheet material flows along conveying mechanism 100 moves a certain distance, stop, the end that this sheet material passes tamping mechanism 104 also is positioned at the lead agency 105 in tamping mechanism 104 the place aheads to be clamped, and, after 104 pairs of sheet materials of tamping mechanism carry out the die mould second time, this lead agency 105 can move along conveying mechanism 100 with sheet material, so that tamping mechanism 104 can carry out for the third time sheet material, the 4th die mould more frequently perhaps.
In the present embodiment, lead agency 105 is included as the other end that can clamp sheet material and drags clamp and the support that sheet material moves along conveying mechanism 100 flow directions, this is placed on the conveying mechanism 100, and this clamp is movably connected on the support, and it can be mobile at support.
After in tamping mechanism 104, carrying out repeatedly die mould with sheet material by lead agency 105, plate forming, and from tamping mechanism 104 out, the sheet material after out enters trimming mechanism under the drive of conveying mechanism 100, carry out the cutting on four limits in trimming mechanism.
Sheet material is in conveying mechanism 100 operations, and its two limits along conveying mechanism 100 flow directions are long limit, and other two limits are minor face.
In the present embodiment, trimming mechanism comprises and can carry out the slender limit assembly 106 of cutting and can repair broadside assembly 109 with what sheet material two minor faces were cut out the long limits of sheet material two, this slender limit assembly 106 and repair 109 isolated being arranged on the conveying mechanism 100 of broadside assembly, that is to say, simultaneously long limit and the minor face of sheet material do not carried out cutting, but the long limit of first cutting, and then the cutting minor face, perhaps first cutting minor face, the longer limit of cutting.
In the present embodiment, along the flow direction of conveying mechanism 100, slender limit assembly 106 and repair broadside assembly 109 and sequentially be arranged on the conveying mechanism 100 that is to say, presses the sheet material behind the type, grows first the sideline judge and cuts, and carries out the minor face cutting again.
After trimming mechanism carries out cutting to sheet material, in order to collect its cutting slitter edge out, in the present embodiment, along the flow direction of conveying mechanism 100, be provided with the first waste trolley 107 in the place ahead of slender limit assembly 106, be used for the slitter edge after the slender limit of device 106 pairs of sheet materials of assembly carry out cutting.In like manner, along the flow direction of conveying mechanism 100, be provided with the second waste trolley 110 in the place ahead of repairing broadside assembly 109, be used for device and repair slitter edge after 109 pairs of sheet materials of broadside assembly carry out cutting.
After sheet material is finished die mould and deburring, it will enter pile dolly 112 and carry out pile, after the pile, pile dolly 112 just can pull away the sheet material after the moulding, thus, this production system 1 also has pile dolly 112, and this pile is eliminated the end that is positioned at conveying mechanism 100, will fall into this pile dolly 112 from the sheet material of conveying mechanism 100 moulding out.
For so that the sheet material after the moulding can better fall into pile dolly 112, this production system 1 also has the pile cylinder 111 that the sheet material that can promote moulding moves, this pile cylinder 111 is positioned at the end of conveying mechanism 100, when sheet material moves to conveying mechanism 100 terminal, this pile cylinder 111 can promote sheet material, so that sheet material better falls into pile dolly 112, can not form in the end of conveying mechanism 100 overstocked phenomenon.
In the present embodiment, conveying mechanism 100 is the cylinder conveying assembly, will adopt the mode of movement of drum-type.
In the present embodiment, for production efficiency better is provided, this production system 1 has three tamping mechanisms that are set up in parallel 104, like this, three tamping mechanisms 104 can carry out die mould to sheet material simultaneously, certainly, like this, need to carry out some variations to the layout of conveying mechanism 100, be that conveying mechanism 100 is not linearity, three side sections that it has the trunk section and is arranged on trunk section side, three 104 of tamping mechanisms are separately positioned on these three side sections, sheet material behind the die mould advances in the trunk section to flow, and carries out deburring.
The above only is preferred embodiment of the present invention, not in order to limiting the present invention, all any modifications of doing within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. container roof plate automatic tamping trimming system, it is characterized in that, be used for sheet material is processed into container roof plate, but comprise automatic transport sheet material conveying mechanism, can be automatically to sheet material carry out repeatedly die mould tamping mechanism, can drive sheet material and in described tamping mechanism, carry out repeatedly the lead agency of die mould and the trimming mechanism that can cut out four limits of the sheet material behind the die mould, along the flow direction of sheet material on described conveying mechanism, described tamping mechanism, lead agency and trimming mechanism sequentially are located on the described conveying mechanism.
2. a kind of container roof plate automatic tamping trimming system as claimed in claim 1, it is characterized in that, also comprise the automatic feed mechanism that sheet material can be picked up and sends into described tamping mechanism, described automatic feed mechanism is positioned at described tamping mechanism the place ahead, and is positioned at described conveying mechanism top.
3. a kind of container roof plate automatic tamping trimming system as claimed in claim 1 is characterized in that, also comprises the keeper that can position the sheet material that will enter described tamping mechanism, and described keeper is positioned at described tamping mechanism rear.
4. such as claim 1 or 2 or 3 described a kind of container roof plate automatic tamping trimming systems, it is characterized in that also comprise promoting the impeller that sheet material moves along described conveying mechanism flow direction, described impeller is positioned at described tamping mechanism rear.
5. such as claim 1 or 2 or 3 described a kind of container roof plate automatic tamping trimming systems, it is characterized in that, described lead agency comprises can be clamped described sheet material and drag clamp and the support that sheet material moves along described conveying mechanism flow direction, described support is positioned on the described conveying mechanism, and described clamp is movably connected on described support.
6. such as claim 1 or 2 or 3 described a kind of container roof plate automatic tamping trimming systems, it is characterized in that described trimming mechanism comprises the slender limit assembly that can cut out the long limits of sheet material two and can repair the broadside assembly to what sheet material two minor faces carried out cutting.
7. a kind of container roof plate automatic tamping trimming system as claimed in claim 6 is characterized in that, describedly repaiies the broadside assembly and described slender limit assembly sequentially is located on the described conveying mechanism.
8. such as claim 1 or 2 or 3 described a kind of container roof plate automatic tamping trimming systems, it is characterized in that, the second waste trolley that also comprises the first waste trolley of the slitter edge of cutting out for the long limit of device sheet material and be used for the slitter edge that device sheet material minor face cuts out, described the first waste trolley is positioned at assembly the place ahead, described slender limit, and described the second waste trolley is positioned at the described broadside assembly the place ahead of repairing.
9. such as claim 1 or 2 or 3 described a kind of container roof plate automatic tamping trimming systems, it is characterized in that, also comprise the pile dolly for the sheet material after the pile moulding, along the flow direction of described conveying mechanism, described pile dolly is positioned at the end of described conveying mechanism.
10. a kind of container roof plate automatic tamping trimming system as claimed in claim 9 is characterized in that, also comprises the pile cylinder that sheet material can be advanced in the described pile dolly, and described pile cylinder is positioned at the end of described conveying mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102682088A CN102990361A (en) | 2011-09-09 | 2011-09-09 | Automatic compression and deburring production system of top plate of container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102682088A CN102990361A (en) | 2011-09-09 | 2011-09-09 | Automatic compression and deburring production system of top plate of container |
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| Publication Number | Publication Date |
|---|---|
| CN102990361A true CN102990361A (en) | 2013-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011102682088A Pending CN102990361A (en) | 2011-09-09 | 2011-09-09 | Automatic compression and deburring production system of top plate of container |
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| CN (1) | CN102990361A (en) |
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| JP2006110624A (en) * | 2004-10-18 | 2006-04-27 | Kunikatsu Nakamoto | Lost pattern casting method for steel type which cannot traditionally be cast by the same |
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| CN201176418Y (en) * | 2008-02-13 | 2009-01-07 | 高雄永富茂自动化有限公司 | Glass processing device |
| CN101497165A (en) * | 2008-01-30 | 2009-08-05 | 中国国际海运集装箱(集团)股份有限公司 | Method for processing bottom cross beam or bottom side beam of container and system for producing the same |
| CN101875170A (en) * | 2009-04-28 | 2010-11-03 | 中国国际海运集装箱(集团)股份有限公司 | Production method and production system of container door panel |
| CN202224935U (en) * | 2011-09-09 | 2012-05-23 | 中国国际海运集装箱(集团)股份有限公司 | Automatic profiling and trimming production system for container top plate |
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2011
- 2011-09-09 CN CN2011102682088A patent/CN102990361A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3830121A (en) * | 1973-05-02 | 1974-08-20 | A Gladkikh | Installation for cutting rolled sheets |
| DE2454521A1 (en) * | 1974-11-16 | 1976-05-20 | Koehring Gmbh | Pile driver for use above or below water - has housing containing an impact anvil and a pressure cylinder on housing |
| CN2570213Y (en) * | 2002-03-12 | 2003-09-03 | 张正坤 | Full-automatic molding machine for international standard container top board |
| JP2006110624A (en) * | 2004-10-18 | 2006-04-27 | Kunikatsu Nakamoto | Lost pattern casting method for steel type which cannot traditionally be cast by the same |
| CN2762924Y (en) * | 2005-01-25 | 2006-03-08 | 张正坤 | Full automatic double edges cutting apparatus for top plate of international standarnd container |
| CN201098799Y (en) * | 2007-01-15 | 2008-08-13 | 中国国际海运集装箱(集团)股份有限公司 | System for manufacturing container top board |
| CN101185950A (en) * | 2007-12-21 | 2008-05-28 | 江苏金方圆数控机床有限公司 | Transverse double-clamp material feeding mechanism |
| CN101497165A (en) * | 2008-01-30 | 2009-08-05 | 中国国际海运集装箱(集团)股份有限公司 | Method for processing bottom cross beam or bottom side beam of container and system for producing the same |
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Application publication date: 20130327 |