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CN102964487B - Supported non-metallocene catalyst, preparation method and application - Google Patents

Supported non-metallocene catalyst, preparation method and application Download PDF

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Publication number
CN102964487B
CN102964487B CN201110259356.3A CN201110259356A CN102964487B CN 102964487 B CN102964487 B CN 102964487B CN 201110259356 A CN201110259356 A CN 201110259356A CN 102964487 B CN102964487 B CN 102964487B
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alkyl
magnesium
compound
nitrogen
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CN102964487A (en
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李传峰
任鸿平
柏基业
阚林
郭峰
左胜武
梅利
陈韶辉
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China Petroleum and Chemical Corp
Sinopec Yangzi Petrochemical Co Ltd
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China Petroleum and Chemical Corp
Sinopec Yangzi Petrochemical Co Ltd
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Abstract

The invention relates to a supported non-metallocene catalyst and a preparation method. The supported non-metallocene catalyst is prepared by the steps of reacting a magnesium compound and an IVB group chemical treating agent under the existence of alcohol, and reacting with a non-metallocene complex, and directly drying finally. The preparation method is simple and feasible, and the load capacity of the non-metallocene ligand is adjustable. The invention also relates to the application of the supported non-metallocene catalyst in olefin homopolymerisation/copolymerization. Compared with the prior art, the supported non-metallocene catalyst has the characteristics of less usage of a cocatalyst for catalyzing polymerization of alkene, high polymerization activity, substantial copolymerization effect, narrow molecular weight distribution, high bulk density of polymer, and high and adjustable viscosity average molecular weight of the prepared ultrahigh molecular weight polyethylene.

Description

Load type non-metallocene catalyst, its preparation method and application thereof
The application is based on " national 11th Five-Year supporting plan problem " item understudied.This project obtains the great attention of the Ministry of Science and Technology and supports energetically, its target forms the polyolefin catalyst technology of new generation with independent intellectual property right, and improve domestic related products unification, improve China's polyolefine kind class, promote that it is to the future development of variation, seriation, customizations, high performance.
Technical field
The present invention relates to a kind of non-metallocene catalyst.Specifically, the present invention relates to a kind of load type non-metallocene catalyst, its preparation method and the application in alkene homopolymerization/copolymerization thereof.
Background technology
The non-metallocene catalyst that middle and later periods nineteen nineties occurs, also known as post-metallocene catalysts, the central atom of Primary Catalysts includes nearly all transition metal, reach at some aspect of performance, even exceed metallocene catalyst, become the forth generation olefin polymerization catalysis after Ziegler, Ziegler-Natta and metallocene catalyst.According to the difference of the central atom of Primary Catalysts, non-metallocene (IIIB race, IVB race, VB race, group vib, VIIB race) catalyzer and non-luxuriant rear transition metal (VIII) catalyzer can be divided into again further.The excellent property of the polyolefin products manufactured by such catalyzer, and low cost of manufacture.Non-metallocene catalyst ligating atom is oxygen, nitrogen, sulphur and phosphorus, not containing cyclopentadienyl group or its deriveding group, as indenyl and fluorenyl etc., it is characterized in that central ion has stronger Electron Affinities, and there is cis alkyl or halogen metal division center, easily carry out alkene to insert and σ-key transfer, the easy alkylation of central metal, is conducive to the generation at cation activity center; The title complex formed has the geometric configuration of restriction, and stereoselectivity, electronegativity and chirality controllability, in addition, the metal-carbon key formed easily polarizes, and is more conducive to polymerization and the copolymerization of alkene.Therefore, even if the olefin polymer of higher molecular weight also can be obtained under higher polymeric reaction temperature.
But homogeneous catalyst has been proved it in olefinic polyreaction has that active duration is short, easily sticky still, high methylaluminoxane consumption, and obtain the too low or too high weak point of polymericular weight, only can be used for solution polymerization process or high-pressure polymerization process, seriously limit its industrial applicability.
Patent ZL 01126323.7, ZL 02151294.9ZL 02110844.7 and WO 03/010207 disclose a kind of alkene homopolymerization/copolymerization catalyzer or catalyst system, there is alkene homopolymerization/copolymerization performance widely, but the catalyzer disclosed in this patent or catalyst system in olefinic polymerization time need higher promotor consumption, suitable olefin polymerizating activity could be obtained, and it is short to there is active duration in polymerization process, polymkeric substance glues the phenomenons such as still.
Common way be by non-metallocene catalyst by certain supported technology, make loaded catalyst, thus improve the polymerization of alkene and the particle form of resulting polymers.It shows as the initial activity suitably reducing catalyzer to a certain extent, the polymerization activity life-span of extending catalyst, reduce the caking or cruelly poly-phenomenon that even avoid in polymerization process, improve the form of polymkeric substance, improve the apparent density of polymkeric substance, it can be made to meet more polymerisation process, as vapour phase polymerization or slurry polymerization etc.
Existing olefin polymerization catalysis patent is mostly based on metallocene catalyst, as US 4808561, US 5240894, CN 1344749A, CN 1126480A, ZL94101358.8, CN 1307594A, CN 1103069A, CN1363537A, US6444604, EP0685494, US4871705 and EP0206794 etc., but these patents also all relate to and being carried on the carrier after process by the metallocene catalyst containing transition metal.
For the non-metallocene catalyst disclosed in patent ZL 01126323.7, ZL02151294.9ZL 02110844.7 and WO03/010207, patent CN 1539855A, CN 1539856A, CN 1789291A, CN 1789292A, CN 1789290A, WO/2006/063501, patent ZL200510119401.x etc. provide various ways and carry out load to obtain load type non-metallocene catalyst, but these patents all relate to and being carried on the carrier after process by the Nonmetallocene organic compound containing transition metal.
Chinese patent CN200910180602.9 discloses a kind of preparation method of load type non-metallocene catalyst, and it makes magnesium compound and Nonmetallocene title complex be dissolved in solvent, obtains load type non-metallocene catalyst after drying.Patent 200910180605.2 discloses a kind of preparation method of load type non-metallocene catalyst, and it makes magnesium compound and Nonmetallocene title complex be dissolved in solvent, adds precipitation agent precipitation, obtains load type non-metallocene catalyst after filtration washing drying.What these two kinds of methods adopted is magnesium compound carrier, and the particle form of catalyzer is difficult to control, and limits the morphology being polymerized thus and obtaining.
Load type non-metallocene catalyst preparation method disclosed in Chinese patent CN200910180603.3, CN200910180604.8, CN200910210989.8, CN200910210986.4, CN200910210985.X, CN200910210990.0 and above-mentioned patent similar, all use magnesium compound as carrier, the particle form that still there is catalyzer is difficult to control, and limits the morphology being polymerized thus and obtaining.
Be that the catalyzer of carrier demonstrates higher catalytic activity in olefin polymerization process with Magnesium Chloride Anhydrous, but this type of catalyzer is highly brittle, easily broken in polymerization reactor, thus cause polymer morphology bad.Silicon dioxide carried catalyzer has good mobility, can be used for gas fluidised bed polymerisation, but silicon dioxide carried metallocene and non-metallocene catalyst then show lower catalytic activity.If therefore magnesium chloride and silicon-dioxide are well organically combined, just may prepare and there is high catalytic activity, the catalyzer of the controlled and good abrasion strength resistance of globule size.
Such as CN1539856A discloses a kind of supported method of non-metallocene catalyst of composite carrier load, it is in accordance with the following steps: (1) using as carrier porous support 100-1000 DEG C, under inert atmosphere or reduced pressure, dry or roasting 1 ~ 24h carries out thermal activation; (2) be dissolved in by magnesium compound in tetrahydrofuran (THF)-ol mixed system and form solution, then join in this solution by the porosu solid of thermal activation, under 0 ~ 60 DEG C of agitation condition, fully reaction forms transparent system; Through filtration washing, drying and obtained complex carrier after draining; Or this clear solution is added non-polar organic solutions to make it to precipitate abundant precipitation, then obtained complex carrier is drained in filtration washing, drying; (3) non-metallocene olefin polymerization catalyst is dissolved in solvent, then with complex carrier or modify complex carrier contact 12 ~ 72 hours after filtration washing, drying drain into load type non-metallocene catalyst.This method needs first to prepare complex carrier, then contacts with catalyst solution.
CN1789290A discloses a kind of high activity loading method of load type non-metallocene catalyst, and it comprises the steps: carrier and chemical activating agent effect, obtains modifying carrier; Magnesium compound is dissolved in tetrahydrofuran (THF)-ol mixed system and forms solution, then modification carrier is joined in this solution react, wash after filtration, dry and drain obtained complex carrier; Be dissolved in by non-metallocene olefin polymerization catalyst in solvent, after then reacting with complex carrier, washing and filtering, drying are drained, obtained load type non-metallocene catalyst.This method first prepares modification carrier, then be obtained by reacting mixed carrier with magnesium compound, then contact with catalyst solution.
Patent CN101423574A discloses a kind of supported non-metallocene single site catalysis agent component and preparation method thereof, and the method comprises: the preparation of (1) magnesium chloride/silica-gel carrier; (2) preparation of alkylaluminoxane/magnesium chloride/silica-gel carrier and the preparation of (3) supported non-metallocene single site catalysts component.This method is also first prepare complex carrier, then reacts with alkylaluminoxane, finally contacts with catalyst solution.
EP260130 proposes loaded metallocene or non-luxuriant transition metal compound loaded on the silica supports of methylaluminoxane process, and non-luxuriant transition metal here only refers to ZrCl 4, TiCl 4or VOCl 3, it is carrier surface through the mixture of organic-magnesium or magnesium compound and aluminum alkyls that this patent thinks optimum, but this process more complicated, need through many preparation processes.
Patent CN200610026765.8 discloses a class single active center Ziegler-Natta olefin polymerizing catalyst.This catalyzer, using the salicylic alidehyde imine derivative of the salicylic alidehyde imine containing coordinating group or replacement as electron donor, obtains after pretreated carrier (as silica gel), metallic compound (as titanium tetrachloride) and this electron donor carry out process by adding in magnesium compound (as magnesium chloride)/tetrahydrofuran solution.
Patent CN200610026766.2 is similar with it, discloses a class containing heteroatomic organic compound and the application in Ziegler-Natta catalyst thereof.
Patent CN200910180100.6 and CN200910180607.1 discloses not to be had under alcohol, Nonmetallocene title complex is dissolved in magnesium compound solution, then porous support is added, through the chemical processing agent process of IVB race after convection drying or filtration washing drying, thus obtain preparation method and the polymeric applications of load type non-metallocene catalyst, its Nonmetallocene title complex is present among carrier uniformly, but catalyzed ethylene polymerization activity is lower in an embodiment, and similarly load type non-metallocene catalyst preparation method and polymeric applications disclosed in patent CN200910180601.4 and CN200910180606.7, its essential difference is without the chemical processing agent process of IVB race, thus cause polymerization catalyst activity lower.
Patent CN200710162666.7 discloses loaded catalyst, load type non-metallocene catalyst and preparation method thereof, it is under having alcohol to exist, magnesium compound is dissolved in tetrahydrofuran solvent, add porous support, with titanium tetrachloride reaction after convection drying, last load non-metallocene metal complexes again, catalyst activity is higher, and be polymerized the polymkeric substance obtained thus and there is high bulk density, but preparation process is comparatively complicated, chemical processing agent and carrier reaction can destroy in type carrier structure, then produce fine polymer powder in the course of the polymerization process.
Even so, the ubiquitous problem of the load type non-metallocene catalyst existed in prior art is, supported process is complicated, load non-metallocene metal complexes again after generally needing to carry out the multi step strategy of carrier, olefin polymerizating activity low and be difficult to regulate, and in order to improve its polymerization activity, higher promotor consumption must be assisted when carrying out olefinic polymerization.
Therefore, still need a kind of load type non-metallocene catalyst, its preparation method is simple, is applicable to suitability for industrialized production, and can overcomes to prepare those problems existed in prior art load type non-metallocene catalyst process.
Summary of the invention
The present inventor finds through diligent research on the basis of existing technology, by using a kind of specific preparation method to manufacture described load type non-metallocene catalyst, just can solve foregoing problems, and this completes the present invention.
In the preparation method of load type non-metallocene catalyst of the present invention, do not add any proton (such as this area routine use those).In addition, in the preparation method of load type non-metallocene catalyst of the present invention, be not added to electron (in such as this area for this reason the compounds such as conventional monoesters class, di-esters, two ethers, diones and the diol-lipid used).Moreover, in the preparation method of load type non-metallocene catalyst of the present invention, also need not harsh reaction requirement and reaction conditions.Therefore, the preparation method of this loaded catalyst is simple, and is very suitable for suitability for industrialized production.
Specifically, the present invention relates to the content of following aspect:
1. a preparation method for load type non-metallocene catalyst, comprises the following steps:
Magnesium compound is optionally reacted with the chemical processing agent being selected from IVB race metallic compound in the presence of an alcohol in a solvent, obtains the step of the first slurries;
Make Nonmetallocene title complex and described first slurry liquid contacts, obtain the step of the second slurries; With
Second slurries described in convection drying, obtain the step of described load type non-metallocene catalyst.
2. according to the preparation method described in any preceding aspect, it is characterized in that, described IVB race metallic compound be selected from IVB race metal halide, IVB race metal alkyl compound, IVB race metal alkoxide, IVB race metal alkyl halides and IVB race metal alkoxide halogenide one or more, be preferably selected from IVB race metal halide one or more, be more preferably selected from TiCl 4, TiBr 4, ZrCl 4, ZrBr 4, HfCl 4and HfBr 4in one or more, be most preferably selected from TiCl 4and ZrCl 4in one or more.
3. according to the preparation method described in any preceding aspect, it is characterized in that, described magnesium compound be selected from magnesium halide, Alkoxymagnesium halides, alkoxyl magnesium, alkyl magnesium, alkyl halide magnesium and alkyl alkoxy magnesium one or more, be preferably selected from magnesium halide one or more, more preferably magnesium chloride.
4. according to the preparation method described in any preceding aspect, it is characterized in that, described solvent is selected from C 6-12aromatic hydrocarbon and halo C 6-12one or more in aromatic hydrocarbon, be preferably selected from toluene, dimethylbenzene, trimethylbenzene, ethylbenzene, diethylbenzene, chlorotoluene, chloro ethylbenzene, bromotoluene and bromo ethylbenzene one or more, more preferably C 6-12aromatic hydrocarbon, most preferably toluene, and described alcohol is selected from C 1-30fatty alcohol, C 6-30aromatic alcohol and C 4-30one or more in alicyclic ring alcohol, wherein said alcohol is optionally selected from halogen atom or C 1-6the substituting group of alkoxyl group replaces, and described alcohol is preferably selected from C 1-30one or more in aliphatic monobasic alcohol, be more preferably selected from ethanol, butanols and 2-Ethylhexyl Alcohol one or more.
5., according to the preparation method described in any preceding aspect, it is characterized in that, described Nonmetallocene title complex be selected from the compound with following chemical structural formula one or more:
Be preferably selected from the compound (A) and compound (B) with following chemical structural formula one or more:
More preferably the compound (A-1) with following chemical structural formula is selected to compound (A-4) and compound (B-1) to one or more in compound (B-4):
In chemical structural formulas all above,
Q is 0 or 1;
D is 0 or 1;
M is 1,2 or 3;
M is selected from periodic table of elements III-th family to XI race atoms metal, preferably IVB race atoms metal, more preferably Ti (IV) and Zr (IV);
N is 1,2,3 or 4, depends on the valence state of described central metal atom M;
X is selected from halogen, hydrogen atom, C 1-C 30the C of alkyl, replacement 1-C 30alkyl, oxy radical, nitrogen-containing group, sulfur-containing group, boron-containing group, containing aluminium base group, phosphorus-containing groups, silicon-containing group, germanic group or containing tin group, multiple X can be identical, also can be different, can also each other in key or Cheng Huan;
A be selected from Sauerstoffatom, sulphur atom, selenium atom, -NR 23r 24,-N (O) R 25r 26, -PR 28r 29,-P (O) R 30oR 31, sulfuryl, sulfoxide group or-Se (O) R 39, wherein N, O, S, Se and P are coordination atom separately;
B is selected from nitrogen-atoms, nitrogen-containing group, phosphorus-containing groups or C 1-C 30alkyl;
D is selected from nitrogen-atoms, Sauerstoffatom, sulphur atom, selenium atom, phosphorus atom, nitrogen-containing group, phosphorus-containing groups, C 1-C 30alkyl, sulfuryl, sulfoxide group, -N (O) R 25r 26, or-P (O) R 32(OR 33), wherein N, O, S, Se and P are coordination atom separately;
E is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group, wherein N, O, S, Se and P are coordination atom separately;
F is selected from nitrogen-atoms, nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group or phosphorus-containing groups, wherein N, O, S, Se and P are coordination atom separately;
G is selected from C 1-C 30the C of alkyl, replacement 1-C 30alkyl or safing function group;
Y is selected from Sauerstoffatom, nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group or phosphorus-containing groups, wherein N, O, S, Se and P are coordination atom separately;
Z is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group, wherein N, O, S, Se and P are coordination atom separately;
→ represent singly-bound or double bond;
-represent covalent linkage or ionic linkage;
---represent coordinate bond, covalent linkage or ionic linkage;
R 1to R 4, R 6to R 36, R 38and R 39be selected from hydrogen, C independently of one another 1-C 30the C of alkyl, replacement 1-C 30alkyl or safing function group, above-mentioned group can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan, is preferably formed aromatic ring, and
R 5be selected from lone-pair electron on nitrogen, hydrogen, C 1-C 30the C of alkyl, replacement 1-C 30alkyl, oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups; Work as R 5for oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups time, R 5in N, O, S, P and Se can carry out coordination as coordination atom and described center IVB race atoms metal,
Described safing function groups be selected from halogens, oxy radical, nitrogen-containing group, silicon-containing group, germanic group, sulfur-containing group, containing tin group, C 1-C 10ester group or nitro,
Described Nonmetallocene title complex be preferably selected from the compound with following chemical structural formula further one or more:
Most preferably be selected from the compound with following chemical structural formula one or more:
6., according to the preparation method described in any preceding aspect, it is characterized in that,
Described halogen is selected from F, Cl, Br or I;
Described nitrogen-containing group is selected from -NR 23r 24,-T-NR 23r 24or-N (O) R 25r 26;
Described phosphorus-containing groups is selected from -PR 28r 29,-P (O) R 30r 31or-P (O) R 32(OR 33);
Described oxy radical is selected from hydroxyl ,-OR 34with-T-OR 34;
Described sulfur-containing group is selected from-SR 35,-T-SR 35,-S (O) R 36or-T-SO 2r 37;
The described seleno group that contains is selected from-SeR 38,-T-SeR 38,-Se (O) R 39or-T-Se (O) R 39;
Described group T is selected from C 1-C 30the C of alkyl, replacement 1-C 30alkyl or described safing function group;
Described R 37be selected from hydrogen, C 1-C 30the C of alkyl, replacement 1-C 30alkyl or described safing function group;
Described C 1-C 30alkyl is selected from C 1-C 30alkyl, C 7-C 50alkaryl, C 7-C 50aralkyl, C 3-C 30cyclic alkyl, C 2-C 30thiazolinyl, C 2-C 30alkynyl, C 6-C 30aryl, C 8-C 30condensed ring radical or C 4-C 30heterocyclic radical, wherein said heterocyclic radical contains the heteroatoms that 1-3 is selected from nitrogen-atoms, Sauerstoffatom or sulphur atom;
The C of described replacement 1-C 30alkyl is selected from one or more described halogen and/or described C 1-C 30the described C of alkyl alternatively base 1-C 30alkyl;
Described boron-containing group is selected from BF 4 -, (C 6f 5) 4b -or (R 40bAr 3) -;
Describedly be selected from aluminum alkyls, AlPh containing aluminium base group 4 -, AlF 4 -, AlCl 4 -, AlBr 4 -, AlI 4 -or R 41alAr 3 -;
Described silicon-containing group is selected from-SiR 42r 43r 44or-T-SiR 45;
Described germanic group is selected from-GeR 46r 47r 48or-T-GeR 49;
The described tin group that contains is selected from-SnR 50r 51r 52,-T-SnR 53or-T-Sn (O) R 54,
Described Ar represents C 6-C 30aryl, and
R 40to R 54be selected from hydrogen, described C independently of one another 1-C 30the C of alkyl, described replacement 1-C 30alkyl or described safing function group, wherein these groups can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan, and
Described group T defines with any preceding aspect.
7. according to the preparation method described in any preceding aspect, it is characterized in that, in the mol ratio of the described magnesium compound of Mg element and described Nonmetallocene title complex for 1: 0.01-1, preferably 1: 0.04-0.4, more preferably 1: 0.08-0.2, the ratio of described magnesium compound and described solvent is 1mol: 75 ~ 400ml, preferred 1mol: 150 ~ 300ml, more preferably 1mol: 200 ~ 250ml, in the described magnesium compound of Mg element with the mol ratio of the described chemical processing agent of IVB race elemental metal for 1: 0.01-1, preferably 1: 0.01-0.50, more preferably 1: 0.10-0.30, and in the mol ratio of the described magnesium compound of Mg element and described alcohol for 1: 0.02 ~ 4.00, preferably 1: 0.05 ~ 3.00, more preferably 1: 0.10 ~ 2.50.
8. a load type non-metallocene catalyst, it manufactures by according to the preparation method described in any preceding aspect.
9. an alkene homopolymerization/copolymerization method, it is characterized in that, with according to the load type non-metallocene catalyst described in aspect 8 for Primary Catalysts, to be selected from one or more in aikyiaiurnirsoxan beta, aluminum alkyls, haloalkyl aluminium, boron fluothane, boron alkyl and boron alkyl ammonium salt for promotor, make alkene homopolymerization or copolymerization.
10. an alkene homopolymerization/copolymerization method, is characterized in that, comprises the following steps:
Load type non-metallocene catalyst is manufactured according to the preparation method described in any preceding aspect, and
With described load type non-metallocene catalyst for Primary Catalysts, to be selected from one or more in aikyiaiurnirsoxan beta, aluminum alkyls, haloalkyl aluminium, boron fluothane, boron alkyl and boron alkyl ammonium salt for promotor, make alkene homopolymerization or copolymerization.
Technique effect
Preparation method's technique simple possible of load type non-metallocene catalyst of the present invention, and the charge capacity of Nonmetallocene title complex is adjustable, molecular weight distribution is narrower, it obtains polyolefin product performance at catalysis in olefine polymerization can be given full play to, and can by regulating the difference of add-on thus regulating polymer performance and ultrahigh molecular weight polyethylene(UHMWPE) viscosity-average molecular weight.
In addition, by adopting different chemical processing agent consumptions, polymerization activity adjustable load type non-metallocene catalyst from low to high can be obtained, adapt to different olefinic polymerization requirements thus, and the preparation process of the add-on of Nonmetallocene title complex can be coordinated thus catalyzer and polymer performance are regulated.
The present invention finds, Nonmetallocene title complex has the molecular weight distribution that narrows, increases the effects such as polymkeric substance viscosity-average molecular weight.
Also find simultaneously, when the load type non-metallocene catalyst adopting the present invention to obtain and promotor form catalyst system, only need fewer promotor (such as methylaluminoxane or triethyl aluminum) consumption, just can obtain high olefin polymerizating activity, significant comonomer effect is shown during copolymerization, namely under relatively equal condition, Copolymerization activity is active higher than homopolymerization, and the polymkeric substance such as the polyethylene obtained by catalyzed alkene homopolymerization or copolymerization has excellent polymer morphology and high polymer bulk density.
Embodiment
Below the specific embodiment of the present invention is described in detail, but it is pointed out that protection scope of the present invention not by the restriction of these embodiments, but determined by claims of annex.
In the context of the present invention, unless otherwise defined explicitly, or this implication is beyond the understanding scope of those skilled in the art, hydrocarbon more than 3 carbon atoms or hydrocarbon derivative group (such as propyl group, propoxy-, butyl, butane, butylene, butenyl, hexane etc.) not titled with all have time prefix " just " with titled with implication identical time prefix " just ".Such as, propyl group is generally understood as n-propyl, and butyl is generally understood as normal-butyl.
The present invention relates to a kind of preparation method of load type non-metallocene catalyst, comprise the following steps: magnesium compound is optionally reacted with the chemical processing agent being selected from IVB race metallic compound in the presence of an alcohol in a solvent, obtains the step of the first slurries; Make Nonmetallocene title complex and described first slurry liquid contacts, obtain the step of the second slurries; With the second slurries described in convection drying, obtain the step of described load type non-metallocene catalyst.
Below described magnesium compound is specifically described.
According to the present invention, term " magnesium compound " uses the common concept in this area, refers to the organic or inorganic solid water-free magnesium-containing compound of the carrier routine use as supported olefin polymerization catalyst.
According to the present invention, as described magnesium compound, magnesium halide, Alkoxymagnesium halides, alkoxyl magnesium, alkyl magnesium, alkyl halide magnesium and alkyl alkoxy magnesium such as can be enumerated.
Specifically, as described magnesium halide, such as magnesium chloride (MgCl can be enumerated 2), magnesium bromide (MgBr 2), magnesium iodide (MgI 2) and magnesium fluoride (MgF 2) etc., wherein preferred magnesium chloride.
As described Alkoxymagnesium halides, methoxyl group magnesium chloride (Mg (OCH such as can be enumerated 3) Cl), oxyethyl group magnesium chloride (Mg (OC 2h 5) Cl), propoxy-magnesium chloride (Mg (OC 3h 7) Cl), n-butoxy magnesium chloride (Mg (OC 4h 9) Cl), isobutoxy magnesium chloride (Mg (i-OC 4h 9) Cl), methoxyl group magnesium bromide (Mg (OCH 3) Br), oxyethyl group magnesium bromide (Mg (OC 2h 5) Br), propoxy-magnesium bromide (Mg (OC 3h 7) Br), n-butoxy magnesium bromide (Mg (OC 4h 9) Br), isobutoxy magnesium bromide (Mg (i-OC 4h 9) Br), methoxyl group magnesium iodide (Mg (OCH 3) I), oxyethyl group magnesium iodide (Mg (OC 2h 5) I), propoxy-magnesium iodide (Mg (OC 3h 7) I), n-butoxy magnesium iodide (Mg (OC 4h 9) I) and isobutoxy magnesium iodide (Mg (i-OC 4h 9) I) etc., wherein preferred methoxyl group magnesium chloride, oxyethyl group magnesium chloride and isobutoxy magnesium chloride.
As described alkoxyl magnesium, magnesium methylate (Mg (OCH such as can be enumerated 3) 2), magnesium ethylate (Mg (OC 2h 5) 2), propoxy-magnesium (Mg (OC 3h 7) 2), butoxy magnesium (Mg (OC 4h 9) 2), isobutoxy magnesium (Mg (i-OC 4h 9) 2) and 2-ethyl hexyl oxy magnesium (Mg (OCH 2cH (C 2h 5) C 4h-) 2) etc., wherein preferred magnesium ethylate and isobutoxy magnesium.
As described alkyl magnesium, methyl magnesium (Mg (CH such as can be enumerated 3) 2), magnesium ethide (Mg (C 2h 5) 2), propyl group magnesium (Mg (C 3h 7) 2), normal-butyl magnesium (Mg (C 4h 9) 2) and isobutyl-magnesium (Mg (i-C 4h 9) 2) etc., wherein preferred magnesium ethide and normal-butyl magnesium.
As described alkyl halide magnesium, methylmagnesium-chloride (Mg (CH such as can be enumerated 3) Cl), ethylmagnesium chloride (Mg (C 2h 5) Cl), propyl group magnesium chloride (Mg (C 3h 7) Cl), n-butylmagnesium chloride magnesium (Mg (C 4h 9) Cl), isobutyl-magnesium chloride (Mg (i-C 4h 9) Cl), methyl-magnesium-bromide (Mg (CH 3) Br), ethylmagnesium bromide (Mg (C 2h 5) Br), propyl group magnesium bromide (Mg (C 3h 7) Br), normal-butyl magnesium bromide (Mg (C 4h 9) Br), selenium alkynide (Mg (i-C 4h 9) Br), methylpyridinium iodide magnesium (Mg (CH 3) I), ethyl phosphonium iodide magnesium (Mg (C 2h 5) I), propyl group magnesium iodide (Mg (C 3h 7) I), normal-butyl magnesium iodide (Mg (C 4h 9) I) and isobutyl-magnesium iodide (Mg (i-C 4h 9) I) etc., wherein preferable methyl magnesium chloride, ethylmagnesium chloride and isobutyl-magnesium chloride.
As described alkyl alkoxy magnesium, methyl methoxy base magnesium (Mg (OCH such as can be enumerated 3) (CH 3)), methyl ethoxy magnesium (Mg (OC 2h 5) (CH 3)), methyl propoxy-magnesium (Mg (OC 3h 7) (CH 3)), methyl n-butoxy magnesium (Mg (OC 4h 9) (CH 3)), methyl tert-butyl oxygen base magnesium (Mg (i-OC 4h 9) (CH 3)), ethyl magnesium methylate (Mg (OCH 3) (C 2h 5)), ethyl magnesium ethylate (Mg (OC 2h 5) (C 2h 5)), ethylpropoxy magnesium (Mg (OC 3h 7) (C 2h 5)), ethyl n-butoxy magnesium (Mg (OC 4h 9) (C 2h 5)), ethyl isobutyl oxygen base magnesium (Mg (i-OC 4h 9) (C 2h 5)), propylmethoxy magnesium (Mg (OCH 3) (C 3h 7)), propyl group magnesium ethylate (Mg (OC 2h 5) (C 3h 7)), propyl group propoxy-magnesium (Mg (OC 3h 7) (C 3h 7)), propyl group n-butoxy magnesium (Mg (OC 4h 9) (C 3h 7)), propyl group isobutoxy magnesium (Mg (i-OC 4h 9) (C 3h 7)), normal-butyl magnesium methylate (Mg (OCH 3) (C 4h 9)), normal-butyl magnesium ethylate (Mg (OC 2h 5) (C 4h 9)), normal-butyl propoxy-magnesium (Mg (OC 3h 7) (C 4h 9)), normal-butyl n-butoxy magnesium (Mg (OC 4h 9) (C 4h 9)), normal-butyl isobutoxy magnesium (Mg (i-OC 4h 9) (C 4h 9)), isobutyl-magnesium methylate (Mg (OCH 3) (i-C 4h 9)), isobutyl-magnesium ethylate (Mg (OC 2h 5) (i-C 4h 9)), isobutyl-propoxy-magnesium (Mg (OC 3h 7) (i-C 4h 9)), isobutyl-n-butoxy magnesium (Mg (OC 4h 9) (i-C 4h 9)) and isobutyl-isobutoxy magnesium (Mg (i-OC 4h 9) (i-C 4h 9)) etc., wherein preferred butyl magnesium ethylate.
These magnesium compounds can be used alone one, also can be multiple used in combination, not special restriction.
When using with the form of multiple mixing, the mol ratio between two kinds of magnesium compounds in described magnesium compound mixture is such as 0.25 ~ 4: 1, preferably 0.5 ~ 3: 1, more preferably 1 ~ 2: 1.
Below described chemical processing agent is specifically described.
According to the present invention, using IVB race metallic compound as described chemical processing agent.
As described IVB race metallic compound, such as can enumerate and be selected from IVB race metal halide, IVB race metal alkyl compound, IVB race metal alkoxide, IVB race metal alkyl halides and the halid at least one of IVB race metal alkoxide.
As described IVB race metal halide, described IVB race metal alkyl compound, described IVB race metal alkoxide, described IVB race metal alkyl halides and described IVB race metal alkoxide halogenide, the compound of following general formula (IV) structure such as can be enumerated:
M(OR 1) mX nR 2 4-m-n (IV)
Wherein:
M is 0,1,2,3 or 4;
N is 0,1,2,3 or 4;
M is IVB race metal, such as titanium, zirconium and hafnium etc. in the periodic table of elements;
X is halogen, such as F, Cl, Br and I etc.; And
R 1and R 2be selected from C independently of one another 1-10alkyl, such as methyl, ethyl, propyl group, normal-butyl, isobutyl-etc., R 1and R 2can be identical, also can be different.
Specifically, as described IVB race metal halide, such as titanium tetrafluoride (TiF can be enumerated 4), titanium tetrachloride (TiCl 4), titanium tetrabromide (TiBr 4), titanium tetra iodide (TiI 4);
Zirconium tetrafluoride (ZrF 4), zirconium tetrachloride (ZrCl 4), tetrabormated zirconium (ZrBr 4), zirconium tetraiodide (ZrI 4);
Tetrafluoride hafnium (HfF 4), hafnium tetrachloride (HfCl 4), hafnium (HfBr 4), tetraiodide hafnium (HfI 4).
As described IVB race metal alkyl compound, tetramethyl-titanium (Ti (CH such as can be enumerated 3) 4), tetraethyl-titanium (Ti (CH 3cH 2) 4), four isobutyl-titanium (Ti (i-C 4h 9) 4), tetra-n-butyl titanium (Ti (C 4h 9) 4), triethyl methyl titanium (Ti (CH 3) (CH 3cH 2) 3), diethyl-dimethyl titanium (Ti (CH 3) 2(CH 3cH 2) 2), trimethylethyl titanium (Ti (CH 3) 3(CH 3cH 2)), triisobutyl methyltitanium (Ti (CH 3) (i-C 4h 9) 3), diisobutyl dimethyl titanium (Ti (CH 3) 2(i-C 4h 9) 2), trimethylammonium isobutyl-titanium (Ti (CH 3) 3(i-C 4h 9)), triisobutyl ethyl titanium (Ti (CH 3cH 2) (i-C 4h 9) 3), diisobutyl diethyl titanium (Ti (CH 3cH 2) 2(i-C 4h 9) 2), triethyl isobutyl-titanium (Ti (CH 3cH 2) 3(i-C 4h 9)), three normal-butyl methyltitanium (Ti (CH 3) (C 4h 9) 3), di-n-butyl dimethyl titanium (Ti (CH 3) 2(C 4h 9) 2), trimethylammonium normal-butyl titanium (Ti (CH 3) 3(C 4h 9)), three normal-butyl methyltitanium (Ti (CH 3cH 2) (C 4h 9) 3), di-n-butyl diethyl titanium (Ti (CH 3cH 2) 2(C 4h 9) 2), triethyl normal-butyl titanium (Ti (CH 3cH 2) 3(C 4h 9)) etc.;
Tetramethyl-zirconium (Zr (CH 3) 4), tetraethyl-zirconium (Zr (CH 3cH 2) 4), four isobutyl-zirconium (Zr (i-C 4h 9) 4), tetra-n-butyl zirconium (Zr (C 4h 9) 4), triethyl methyl zirconium (Zr (CH 3) (CH 3cH 2) 3), diethyl-dimethyl zirconium (Zr (CH 3) 2(CH 3cH 2) 2), trimethylethyl zirconium (Zr (CH 3) 3(CH 3cH 2)), triisobutyl methylcyclopentadienyl zirconium (Zr (CH 3) (i-C 4h 9) 3), diisobutyl zirconium dimethyl (Zr (CH 3) 2(i-C 4h 9) 2), trimethylammonium isobutyl-zirconium (Zr (CH 3) 3(i-C 4h 9)), triisobutyl ethyl zirconium (Zr (CH 3cH 2) (i-C 4h 9) 3), diisobutyl diethyl zirconium (Zr (CH 3cH 2) 2(i-C 4h 9) 2), triethyl isobutyl-zirconium (Zr (CH 3cH 2) 3(i-C 4h 9)), three normal-butyl methylcyclopentadienyl zirconium (Zr (CH 3) (C 4h 9) 3), di-n-butyl zirconium dimethyl (Zr (CH 3) 2(C 4h 9) 2), trimethylammonium normal-butyl zirconium (Zr (CH 3) 3(C 4h 9)), three normal-butyl methylcyclopentadienyl zirconium (Zr (CH 3cH 2) (C 4h 9) 3), di-n-butyl diethyl zirconium (Zr (CH 3cH 2) 2(C 4h 9) 2), triethyl normal-butyl zirconium (Zr (CH 3cH 2) 3(C 4h 9)) etc.;
Tetramethyl-hafnium (Hf (CH 3) 4), tetraethyl-hafnium (Hf (CH 3cH 2) 4), four isobutyl-hafnium (Hf (i-C 4h 9) 4), tetra-n-butyl hafnium (Hf (C 4h 9) 4), triethyl methyl hafnium (Hf (CH 3) (CH 3cH 2) 3), diethyl-dimethyl hafnium (Hf (CH 3) 2(CH 3cH 2) 2), trimethylethyl hafnium (Hf (CH 3) 3(CH 3cH 2)), triisobutyl methylcyclopentadienyl hafnium (Hf (CH 3) (i-C 4h 9) 3), diisobutyl dimethyl hafnium (Hf (CH 3) 2(i-C 4h 9) 2), trimethylammonium isobutyl-hafnium (Hf (CH 3) 3(i-C 4h 9)), triisobutyl ethyl hafnium (Hf (CH 3cH 2) (i-C 4h 9) 3), diisobutyl diethyl hafnium (Hf (CH 3cH 2) 2(i-C 4h 9) 2), triethyl isobutyl-hafnium (Hf (CH 3cH 2) 3(i-C 4h 9)), three normal-butyl methylcyclopentadienyl hafnium (Hf (CH 3) (C 4h 9) 3), di-n-butyl dimethyl hafnium (Hf (CH 3) 2(C 4h 9) 2), trimethylammonium normal-butyl hafnium (Hf (CH 3) 3(C 4h 9)), three normal-butyl methylcyclopentadienyl hafnium (Hf (CH 3cH 2) (C 4h 9) 3), di-n-butyl diethyl hafnium (Hf (CH 3cH 2) 2(C 4h 9) 2), triethyl normal-butyl hafnium (Hf (CH 3cH 2) 3(C 4h 9)) etc.
As described IVB race metal alkoxide, tetramethoxy titanium (Ti (OCH such as can be enumerated 3) 4), purity titanium tetraethoxide (Ti (OCH 3cH 2) 4), four isobutoxy titanium (Ti (i-OC 4h 9) 4), four titanium n-butoxide (Ti (OC 4h 9) 4), triethoxy methoxyl group titanium (Ti (OCH 3) (OCH 3cH 2) 3), diethoxy dimethoxy titanium (Ti (OCH 3) 2(OCH 3cH 2) 2), trimethoxy ethanolato-titanium (Ti (OCH 3) 3(OCH 3cH 2)), three isobutoxy methoxyl group titanium (Ti (OCH 3) (i-OC 4h 9) 3), two isobutoxy dimethoxy titanium (Ti (OCH 3) 2(i-OC 4h 9) 2), trimethoxy isobutoxy titanium (Ti (OCH 3) 3(i-OC 4h 9)), three isobutoxy ethanolato-titanium (Ti (OCH 3cH 2) (i-OC 4h 9) 3), two isobutoxy diethoxy titanium (Ti (OCH 3cH 2) 2(i-OC 4h 9) 2), triethoxy isobutoxy titanium (Ti (OCH 3cH 2) 3(i-OC 4h 9)), three n-butoxy methoxyl group titanium (Ti (OCH 3) (OC 4h 9) 3), two n-butoxy dimethoxy titanium (Ti (OCH 3) 2(OC 4h 9) 2), trimethoxy titanium n-butoxide (Ti (OCH 3) 3(OC 4h 9)), three n-butoxy methoxyl group titanium (Ti (OCH 3cH 2) (OC 4h 9) 3), two n-butoxy diethoxy titanium (Ti (OCH 3cH 2) 2(OC 4h 9) 2), triethoxy titanium n-butoxide (Ti (OCH 3cH 2) 3(OC 4h 9)) etc.;
Tetramethoxy zirconium (Zr (OCH 3) 4), tetraethoxy zirconium (Zr (OCH 3cH 2) 4), four isobutoxy zirconium (Zr (i-OC 4h 9) 4), four n-butoxy zirconium (Zr (OC 4h 9) 4), triethoxy methoxyl group zirconium (Zr (OCH 3) (OCH 3cH 2) 3), diethoxy dimethoxy zirconium (Zr (OCH 3) 2(OCH 3cH 2) 2), trimethoxy oxyethyl group zirconium (Zr (OCH 3) 3(OCH 3cH 2)), three isobutoxy methoxyl group zirconium (Zr (OCH 3) (i-OC 4h 9) 3), two isobutoxy dimethoxy zirconium (Zr (OCH 3) 2(i-OC 4h 9) 2), trimethoxy isobutoxy zirconium (Zr (OCH 3) 3(i-C 4h 9)), three isobutoxy oxyethyl group zirconium (Zr (OCH 3cH 2) (i-OC 4h 9) 3), two isobutoxy diethoxy zirconium (Zr (OCH 3cH 2) 2(i-OC 4h 9) 2), triethoxy isobutoxy zirconium (Zr (OCH 3cH 2) 3(i-OC 4h 9)), three n-butoxy methoxyl group zirconium (Zr (OCH 3) (OC 4h 9) 3), two n-butoxy dimethoxy zirconium (Zr (OCH 3) 2(OC 4h 9) 2), trimethoxy n-butoxy zirconium (Zr (OCH 3) 3(OC 4h 9)), three n-butoxy methoxyl group zirconium (Zr (OCH 3cH 2) (OC 4h 9) 3), two n-butoxy diethoxy zirconium (Zr (OCH 3cH 2) 2(OC 4h 9) 2), triethoxy n-butoxy zirconium (Zr (OCH 3cH 2) 3(OC 4h 9)) etc.;
Tetramethoxy hafnium (Hf (OCH 3) 4), tetraethoxy hafnium (Hf (OCH 3cH 2) 4), four isobutoxy hafnium (Hf (i-OC 4h 9) 4), four n-butoxy hafnium (Hf (OC 4h 9) 4), triethoxy methoxyl group hafnium (Hf (OCH 3) (OCH 3cH 2) 3), diethoxy dimethoxy hafnium (Hf (OCH 3) 2(OCH 3cH 2) 2), trimethoxy oxyethyl group hafnium (Hf (OCH 3) 3(OCH 3cH 2)), three isobutoxy methoxyl group hafnium (Hf (OCH 3) (i-OC 4h 9) 3), two isobutoxy dimethoxy hafnium (Hf (OCH 3) 2(i-OC 4h 9) 2), trimethoxy isobutoxy hafnium (Hf (OCH 3) 3(i-OC 4h 9)), three isobutoxy oxyethyl group hafnium (Hf (OCH 3cH 2) (i-OC 4h 9) 3), two isobutoxy diethoxy hafnium (Hf (OCH 3cH 2) 2(i-OC 4h 9) 2), triethoxy isobutoxy hafnium (Hf (OCH 3cH 2) 3(i-C 4h 9)), three n-butoxy methoxyl group hafnium (Hf (OCH 3) (OC 4h 9) 3), two n-butoxy dimethoxy hafnium (Hf (OCH 3) 2(OC 4h 9) 2), trimethoxy n-butoxy hafnium (Hf (OCH 3) 3(OC 4h 9)), three n-butoxy methoxyl group hafnium (Hf (OCH 3cH 2) (OC 4h 9) 3), two n-butoxy diethoxy hafnium (Hf (OCH 3cH 2) 2(OC 4h 9) 2), triethoxy n-butoxy hafnium (Hf (OCH 3cH 2) 3(OC 4h 9)) etc.
As described IVB race metal alkyl halides, trimethyl ammonia chloride titanium (TiCl (CH such as can be enumerated 3) 3), triethyl titanium chloride (TiCl (CH 3cH 2) 3), triisobutyl titanium chloride (TiCl (i-C 4h 9) 3), three n-butylmagnesium chloride titanium (TiCl (C 4h 9) 3), dimethyl titanium dichloride (TiCl 2(CH 3) 2), diethyl titanium dichloride (TiCl 2(CH 3cH 2) 2), diisobutyl titanium dichloride (TiCl 2(i-C 4h 9) 2), three n-butylmagnesium chloride titanium (TiCl (C 4h 9) 3), methyl titanous chloride (Ti (CH 3) Cl 3), ethyl titanous chloride (Ti (CH 3cH 2) Cl 3), isobutyl-titanous chloride (Ti (i-C 4h 9) Cl 3), normal-butyl titanous chloride (Ti (C 4h 9) Cl 3);
Trimethylammonium titanium bromide (TiBr (CH 3) 3), triethyl titanium bromide (TiBr (CH 3cH 2) 3), triisobutyl titanium bromide (TiBr (i-C 4h 9) 3), three normal-butyl titanium bromide (TiBr (C 4h 9) 3), dimethyl dibrominated titanium (TiBr 2(CH 3) 2), diethyl dibrominated titanium (TiBr 2(CH 3cH 2) 2), diisobutyl dibrominated titanium (TiBr 2(i-C 4h 9) 2), three normal-butyl titanium bromide (TiBr (C 4h 9) 3), methyl titanium tribromide (Ti (CH 3) Br 3), ethyl titanium tribromide (Ti (CH 3cH 2) Br 3), isobutyl-titanium tribromide (Ti (i-C 4h 9) Br 3), normal-butyl titanium tribromide (Ti (C 4h 9) Br 3);
Trimethyl ammonia chloride zirconium (ZrCl (CH 3) 3), triethyl zirconium chloride (ZrCl (CH 3cH 2) 3), triisobutyl zirconium chloride (ZrCl (i-C 4h 9) 3), three n-butylmagnesium chloride zirconium (ZrCl (C 4h 9) 3), dimethyl zirconium dichloride (ZrCl 2(CH 3) 2), diethyl zirconium dichloride (ZrCl 2(CH 3cH 2) 2), diisobutyl zirconium dichloride (ZrCl 2(i-C 4h 9) 2), three n-butylmagnesium chloride zirconium (ZrCl (C 4h 9) 3), methyl tri-chlorination zirconium (Zr (CH 3) Cl 3), ethyl tri-chlorination zirconium (Zr (CH 3cH 2) Cl 3), isobutyl-tri-chlorination zirconium (Zr (i-C 4h 9) Cl 3), normal-butyl tri-chlorination zirconium (Zr (C 4h 9) Cl 3);
Trimethylammonium zirconium bromide (ZrBr (CH 3) 3), triethyl zirconium bromide (ZrBr (CH 3cH 2) 3), triisobutyl zirconium bromide (ZrBr (i-C 4h 9) 3), three normal-butyl zirconium bromide (ZrBr (C 4h 9) 3), dimethyl dibrominated zirconium (ZrBr 2(CH 3) 2), diethyl dibrominated zirconium (ZrBr 2(CH 3cH 2) 2), diisobutyl dibrominated zirconium (ZrBr 2(i-C 4h 9) 2), three normal-butyl zirconium bromide (ZrBr (C 4h 9) 3), methyl tribromide zirconium (Zr (CH 3) Br 3), ethyl tribromide zirconium (Zr (CH 3cH 2) Br 3), isobutyl-tribromide zirconium (Zr (i-C 4h 9) Br 3), normal-butyl tribromide zirconium (Zr (C 4h 9) Br 3);
Trimethyl ammonia chloride hafnium (HfCl (CH 3) 3), triethyl hafnium chloride (HfCl (CH 3cH 2) 3), triisobutyl hafnium chloride (HfCl (i-C 4h 9) 3), three n-butylmagnesium chloride hafnium (HfCl (C 4h 9) 3), dimethyl hafnium dichloride (HfCl 2(CH 3) 2), diethyl hafnium dichloride (HfCl 2(CH 3cH 2) 2), diisobutyl hafnium dichloride (HfCl 2(i-C 4h 9) 2), three n-butylmagnesium chloride hafnium (HfCl (C 4h 9) 3), methyl tri-chlorination hafnium (Hf (CH 3) Cl 3), ethyl tri-chlorination hafnium (Hf (CH 3cH 2) Cl 3), isobutyl-tri-chlorination hafnium (Hf (i-C 4h 9) Cl 3), normal-butyl tri-chlorination hafnium (Hf (C 4h 9) Cl 3);
Trimethylammonium bromination hafnium (HfBr (CH 3) 3), triethyl bromination hafnium (HfBr (CH 3cH 2) 3), triisobutyl bromination hafnium (HfBr (i-C 4h 9) 3), three normal-butyl bromination hafnium (HfBr (C 4h 9) 3), dimethyl dibrominated hafnium (HfBr 2(CH 3) 2), diethyl dibrominated hafnium (HfBr 2(CH 3cH 2) 2), diisobutyl dibrominated hafnium (HfBr 2(i-C 4h 9) 2), three normal-butyl bromination hafnium (HfBr (C 4h 9) 3), methyl tribromide hafnium (Hf (CH 3) Br 3), ethyl tribromide hafnium (Hf (CH 3cH 2) Br 3), isobutyl-tribromide hafnium (Hf (i-C 4h 9) Br 3), normal-butyl tribromide hafnium (Hf (C 4h 9) Br 3).
As described IVB race metal alkoxide halogenide, trimethoxy titanium chloride (TiCl (OCH such as can be enumerated 3) 3), triethoxy titanium chloride (TiCl (OCH 3cH 2) 3), three isobutoxy titanium chloride (TiCl (i-OC 4h 9) 3), three n-Butoxyl titanium-chlorides (TiCl (OC 4h 9) 3), dimethoxy titanium dichloride (TiCl 2(OCH 3) 2), diethoxy titanium dichloride (TiCl 2(OCH 3cH 2) 2), two isobutoxy titanium dichloride (TiCl 2(i-OC 4h 9) 2), three n-Butoxyl titanium-chlorides (TiCl (OC 4h 9) 3), methoxytitanium trichloride (Ti (OCH 3) Cl 3), oxyethyl group titanous chloride (Ti (OCH 3cH 2) Cl 3), isobutoxy titanous chloride (Ti (i-C 4h 9) Cl 3), nbutoxytitanium trichloride (Ti (OC 4h 9) Cl 3);
Trimethoxy titanium bromide (TiBr (OCH 3) 3), triethoxy titanium bromide (TiBr (OCH 3cH 2) 3), three isobutoxy titanium bromide (TiBr (i-OC 4h 9) 3), three n-butoxy titanium bromide (TiBr (OC 4h 9) 3), dimethoxy dibrominated titanium (TiBr 2(OCH 3) 2), diethoxy dibrominated titanium (TiBr 2(OCH 3cH 2) 2), two isobutoxy dibrominated titanium (TiBr 2(i-OC 4h 9) 2), three n-butoxy titanium bromide (TiBr (OC 4h 9) 3), methoxyl group titanium tribromide (Ti (OCH 3) Br 3), oxyethyl group titanium tribromide (Ti (OCH 3cH 2) Br 3), isobutoxy titanium tribromide (Ti (i-C 4h 9) Br 3), n-butoxy titanium tribromide (Ti (OC 4h 9) Br 3);
Trimethoxy zirconium chloride (ZrCl (OCH 3) 3), triethoxy zirconium chloride (ZrCl (OCH 3cH 2) 3), three isobutoxy zirconium chloride (ZrCl (i-OC 4h 9) 3), three n-butoxy zirconium chloride (ZrCl (OC 4h 9) 3), dimethoxy zirconium dichloride (ZrCl 2(OCH 3) 2), diethoxy zirconium dichloride (ZrCl 2(OCH 3cH 2) 2), two isobutoxy zirconium dichloride (ZrCl 2(i-OC 4h 9) 2), three n-butoxy zirconium chloride (ZrCl (OC 4h 9) 3), methoxyl group tri-chlorination zirconium (Zr (OCH 3) Cl 3), oxyethyl group tri-chlorination zirconium (Zr (OCH 3cH 2) Cl 3), isobutoxy tri-chlorination zirconium (Zr (i-C 4h 9) Cl 3), n-butoxy tri-chlorination zirconium (Zr (OC 4h 9) Cl 3);
Trimethoxy zirconium bromide (ZrBr (OCH 3) 3), triethoxy zirconium bromide (ZrBr (OCH 3cH 2) 3), three isobutoxy zirconium bromide (ZrBr (i-OC 4h 9) 3), three n-butoxy zirconium bromide (ZrBr (OC 4h 9) 3), dimethoxy dibrominated zirconium (ZrBr 2(OCH 3) 2), diethoxy dibrominated zirconium (ZrBr 2(OCH 3cH 2) 2), two isobutoxy dibrominated zirconium (ZrBr 2(i-OC 4h 9) 2), three n-butoxy zirconium bromide (ZrBr (OC 4h 9) 3), methoxyl group tribromide zirconium (Zr (OCH 3) Br 3), oxyethyl group tribromide zirconium (Zr (OCH 3cH 2) Br 3), isobutoxy tribromide zirconium (Zr (i-C 4h 9) Br 3), n-butoxy tribromide zirconium (Zr (OC 4h 9) Br 3);
Trimethoxy hafnium chloride (HfCl (OCH 3) 3), triethoxy hafnium chloride (HfCl (OCH 3cH 2) 3), three isobutoxy hafnium chloride (HfCl (i-OC 4h 9) 3), three n-butoxy hafnium chloride (HfCl (OC 4h 9) 3), dimethoxy hafnium dichloride (HfCl 2(OCH 3) 2), diethoxy hafnium dichloride (HfCl 2(OCH 3cH 2) 2), two isobutoxy hafnium dichloride (HfCl 2(i-OC 4h 9) 2), three n-butoxy hafnium chloride (HfCl (OC 4h 9) 3), methoxyl group tri-chlorination hafnium (Hf (OCH 3) Cl 3), oxyethyl group tri-chlorination hafnium (Hf (OCH 3cH 2) Cl 3), isobutoxy tri-chlorination hafnium (Hf (i-C 4h 9) Cl 3), n-butoxy tri-chlorination hafnium (Hf (OC 4h 9) Cl 3);
Trimethoxy bromination hafnium (HfBr (OCH 3) 3), triethoxy bromination hafnium (HfBr (OCH 3cH 2) 3), three isobutoxy bromination hafnium (HfBr (i-OC 4h 9) 3), three n-butoxy bromination hafnium (HfBr (OC 4h 9) 3), dimethoxy dibrominated hafnium (HfBr 2(OCH 3) 2), diethoxy dibrominated hafnium (HfBr 2(OCH 3cH 2) 2), two isobutoxy dibrominated hafnium (HfBr 2(i-OC 4h 9) 2), three n-butoxy bromination hafnium (HfBr (OC 4h 9) 3), methoxyl group tribromide hafnium (Hf (OCH 3) Br 3), oxyethyl group tribromide hafnium (Hf (OCH 3cH 2) Br 3), isobutoxy tribromide hafnium (Hf (i-C 4h 9) Br 3), n-butoxy tribromide hafnium (Hf (OC 4h 9) Br 3).
As described IVB race metallic compound, preferred described IVB race metal halide, more preferably TiCl 4, TiBr 4, ZrCl 4, ZrBr 4, HfCl 4and HfBr 4, most preferably TiCl 4and ZrCl 4.
These IVB race metallic compounds can be used alone one, or use multiple with arbitrary ratio combination.
Below the step of described acquisition first slurries is specifically described.
According to this step, make that described magnesium compound is optional to react with the chemical processing agent of the described IVB of being selected from race metallic compound in the presence of an alcohol in suitable solvent, obtain the first slurries.
As described solvent (solvent hereinafter sometimes referred to for dissolving described magnesium compound), as long as described magnesium compound and described chemical processing agent (preferably can also dissolve following Nonmetallocene title complex) can be dissolved simultaneously, such as C can be enumerated 6-12aromatic hydrocarbon and halo C 6-12aromatic hydrocarbon equal solvent.Specifically such as can enumerate toluene, dimethylbenzene, trimethylbenzene, ethylbenzene, diethylbenzene, chlorotoluene, chloro ethylbenzene, bromotoluene and bromo ethylbenzene etc.Wherein, preferred C 6-12aromatic hydrocarbon, most preferably toluene.
These solvents can be used alone one, also can be multiple used in combination with arbitrary ratio.
According to the present invention, term " alcohol " refers to hydrocarbon chain (such as C 1-30hydrocarbon) at least one hydrogen atom be optionally substituted by a hydroxyl group and the compound obtained.
As described alcohol, such as C can be enumerated 1-30fatty alcohol (preferred C 1-30aliphatic monobasic alcohol), C 6-30aromatic alcohol (preferred C 6-30aromatic monoalcohols) and C 4-30alicyclic ring alcohol (preferred C 4-30alicyclic monohydroxy-alcohol), wherein preferred C 1-30aliphatic monobasic alcohol or C 2-8aliphatic monobasic alcohol, more preferably ethanol and butanols.In addition, described alcohol can optionally be selected from halogen atom or C 1-6the substituting group of alkoxyl group replaces.
As described C 1-30fatty alcohol, such as can enumerate methyl alcohol, ethanol, propyl alcohol, 2-propyl alcohol, butanols, amylalcohol, 2-methyl amyl alcohol, 2-ethylpentanol, 2-hexyl butanols, hexanol and 2-Ethylhexyl Alcohol etc., wherein preferred alcohol, butanols and 2-Ethylhexyl Alcohol.
As described C 6-30aromatic alcohol, such as can enumerate phenylcarbinol, phenylethyl alcohol and methylbenzyl alcohol etc., wherein preferred phenylethyl alcohol.
As described C 4-30alicyclic ring alcohol, such as can enumerate hexalin, cyclopentanol, Lotka-Volterra circle system, methylcyclopentanol, ethyl cyclopentanol, propyl group cyclopentanol, methyl-cyclohexanol, ethyl cyclohexanol, cyclohexyl alcohol, methyl Lotka-Volterra circle system, ethyl Lotka-Volterra circle system and propyl group Lotka-Volterra circle system etc., wherein preferred hexalin and methyl-cyclohexanol.
As the described alcohol replaced by halogen atom, such as can enumerate trichlorine methyl alcohol, ethapon and three Mecorals etc., wherein preferred trichlorine methyl alcohol.
As the described alcohol that alkoxy replaces, such as can enumerate glycol-ether, ethylene glycol-n-butyl ether and 1-butoxy-2-propyl alcohol etc., wherein preferred glycol-ether.
These alcohol can be used alone one, also can be multiple used in combination.When using with the form of multiple mixing, the ratio between any two kinds of alcohol in described alcohol mixture can be determined arbitrarily, is not particularly limited.
In the step of described acquisition first slurries, can alcohol be used, also can not use alcohol.
When manufacturing described first slurries, to the order of addition(of ingredients) etc. of described magnesium compound and described chemical processing agent (and described solvent and described optional alcohol), there is no particular limitation, such as can enumerate the scheme described magnesium compound and/or described chemical processing agent and/or described alcohol joined sequentially and/or simultaneously in described solvent.Preferably, first described magnesium compound to be optionally dissolved in the presence of an alcohol in described solvent (when using alcohol, preferably first make the mixed solvent of described alcohol and described solvent), after described magnesium compound dissolves completely, and then be metered into the described chemical processing agent of (preferably dripping) predetermined amount wherein.
According to the present invention, as temperature of reaction when carrying out the step of described acquisition first slurries, such as-30 ~ 60 DEG C can be enumerated, preferably-20 ~ 30 DEG C.As reaction times when carrying out described step, such as 0.5 ~ 24 hour can be enumerated, preferably 1 ~ 8 hour, more preferably 2 ~ 6 hours.In the process of carrying out this step, stirring can be utilized to promote the dissolving of each composition or reactant and/or react each other.This stirring can adopt any form, such as stirring rake (rotating speed is generally 10 ~ 1000 revs/min) etc.
Now, the first slurries obtained are systems of a kind of pulpous state.Although unrequired, in order to ensure the homogeneity of system, these first slurries preferably carry out the airtight of certain hour (2 ~ 48h, preferably 4 ~ 24h, most preferably 6 ~ 18h) after the production and leave standstill.
According to the present invention, term " Nonmetallocene title complex " is a kind of single centre olefin polymerization catalysis for metallocene catalyst, not containing the cyclopentadienyl or derivatives thereof such as luxuriant ring, fluorenes ring or indenes ring in structure, and the organometallics (therefore described Nonmetallocene title complex is also sometimes referred to as non-metallocene olefin polymerization title complex) of olefinic polymerization catalysis activity can be demonstrated when combining with promotor (than as mentioned below those).This compound comprises the polydentate ligand (preferred tridentate ligand or more tooth part) that central metal atom is combined with coordinate bond with at least one and described central metal atom, and term " Nonmetallocene part " is aforesaid polydentate ligand.
According to the present invention, described Nonmetallocene title complex is selected from the compound with following chemical structural formula:
According to this chemical structural formula, the part forming coordinate bond with central metal atom M comprises n radicals X and m polydentate ligand (structural formula in bracket).According to the chemical structural formula of described polydentate ligand, group A, D and E (coordination group) form coordinate bond by coordination atom contained by these groups heteroatomss such as () such as N, O, S, Se and P with described central metal atom M.
According to the present invention, all parts (comprising described radicals X and described polydentate ligand) with the absolute value of the negative charge sum absolute value positively charged with described central metal atom M identical.
In one more specifically embodiment, described Nonmetallocene title complex is selected from the compound (A) and compound (B) with following chemical structural formula.
In one more specifically embodiment, described Nonmetallocene title complex is selected from the compound (A-1) with following chemical structural formula to compound (A-4) and compound (B-1) to compound (B-4).
In above all chemical structural formulas,
Q is 0 or 1;
D is 0 or 1;
M is 1,2 or 3;
M is selected from periodic table of elements III-th family to XI race atoms metal, preferably IVB race atoms metal, such as can enumerate Ti (IV), Zr (IV), Hf (IV), Cr (III), Fe (III), Ni (II), Pd (II) or Co (II);
N is 1,2,3 or 4, depends on the valence state of described central metal atom M;
X is selected from halogen, hydrogen atom, C 1-C 30the C of alkyl, replacement 1-C 30alkyl, oxy radical, nitrogen-containing group, sulfur-containing group, boron-containing group, containing aluminium base group, phosphorus-containing groups, silicon-containing group, germanic group or containing tin group, multiple X can be identical, also can be different, can also each other in key or Cheng Huan;
A be selected from Sauerstoffatom, sulphur atom, selenium atom, -NR 23r 24,-N (O) R 25r 26, -PR 28r 29,-P (O) R 30oR 31, sulfuryl, sulfoxide group or-Se (O) R 39, wherein N, O, S, Se and P are coordination atom separately;
B is selected from nitrogen-atoms, nitrogen-containing group, phosphorus-containing groups or C 1-C 30alkyl;
D is selected from nitrogen-atoms, Sauerstoffatom, sulphur atom, selenium atom, phosphorus atom, nitrogen-containing group, phosphorus-containing groups, C 1-C 30alkyl, sulfuryl, sulfoxide group, -N (O) R 25r 26, or-P (O) R 32(OR 33), wherein N, O, S, Se and P are coordination atom separately;
E is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group (-CN), wherein N, O, S, Se and P are coordination atom separately;
F is selected from nitrogen-atoms, nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group or phosphorus-containing groups, wherein N, O, S, Se and P are coordination atom separately;
G is selected from C 1-C 30the C of alkyl, replacement 1-C 30alkyl or safing function group;
Y is selected from Sauerstoffatom, nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group or phosphorus-containing groups, wherein N, O, S, Se and P are coordination atom separately;
Z is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group (-CN), such as can enumerates-NR 23r 24,-N (O) R 25r 26,-PR 28r 29,-P (O) R 30r 31,-OR 34,-SR 35,-S (O) R 36,-SeR 38or-Se (O) R 39, wherein N, O, S, Se and P are coordination atom separately;
→ represent singly-bound or double bond;
-represent covalent linkage or ionic linkage;
---represent coordinate bond, covalent linkage or ionic linkage.
R 1to R 4, R 6to R 36, R 38and R 39be selected from hydrogen, C independently of one another 1-C 30the C of alkyl, replacement 1-C 30alkyl (wherein preferred halo alkyl, such as-CH 2cl and-CH 2cH 2or safing function group Cl).Above-mentioned group can be the same or different to each other, wherein adjacent group such as R 1with R 2, R 6with R 7, R 7with R 8, R 8with R 9, R 13with R 14, R 14with R 15, R 15with R 16, R 18with R 19, R 19with R 20, R 20with R 21, R 23with R 24, or R 25with R 26etc. key or Cheng Huan can be combined togather into, be preferably formed aromatic ring, such as unsubstituted phenyl ring or by 1-4 C 1-C 30the C of alkyl, replacement 1-C 30alkyl (wherein preferred halo alkyl, such as-CH 2cl and-CH 2cH 2cl) or safing function group replace phenyl ring, and
R 5be selected from lone-pair electron on nitrogen, hydrogen, C 1-C 30the C of alkyl, replacement 1-C 30alkyl, oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups.Work as R 5for oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups time, R 5in N, O, S, P and Se can carry out coordination as coordination atom and described center IVB race atoms metal.
According to the present invention, in aforementioned all chemical structural formulas, as the case may be, any adjacent two or more groups, such as R 21with group Z, or R 13with group Y, ring can be combined togather into, be preferably formed the heteroatomic C comprising and come from described group Z or Y 6-C 30heteroaromatic, such as pyridine ring etc., wherein said heteroaromatic is optionally selected from C by one or more 1-C 30the C of alkyl, replacement 1-C 30the substituting group of alkyl and safing function group replaces.
In the context of the present invention, described halogen is selected from F, Cl, Br or I.Described nitrogen-containing group is selected from -NR 23r 24,-T-NR 23r 24or-N (O) R 25r 26.Described phosphorus-containing groups is selected from -PR 28r 29,-P (O) R 30r 31or-P (O) R 32(OR 33).Described oxy radical is selected from hydroxyl ,-OR 34with-T-OR 34.Described sulfur-containing group is selected from-SR 35,-T-SR 35,-S (O) R 36or-T-SO 2r 37.The described seleno group that contains is selected from-SeR 38,-T-SeR 38,-Se (O) R 39or-T-Se (O) R 39.Described group T is selected from C 1-C 30the C of alkyl, replacement 1-C 30alkyl or safing function group.Described R 37be selected from hydrogen, C 1-C 30the C of alkyl, replacement 1-C 30alkyl or safing function group.
In the context of the present invention, described C 1-C 30alkyl is selected from C 1-C 30alkyl (preferred C 1-C 6alkyl, such as isobutyl-), C 7-C 50alkaryl (such as tolyl, xylyl, diisobutyl phenyl etc.), C 7-C 50aralkyl (such as benzyl), C 3-C 30cyclic alkyl, C 2-C 30thiazolinyl, C 2-C 30alkynyl, C 6-C 30aryl (such as phenyl, naphthyl, anthryl etc.), C 8-C 30condensed ring radical or C 4-C 30heterocyclic radical, wherein said heterocyclic radical contains the heteroatoms that 1-3 is selected from nitrogen-atoms, Sauerstoffatom or sulphur atom, such as pyridyl, pyrryl, furyl or thienyl etc.
According to the present invention, in the context of the present invention, according to the particular case to its relevant group combined, described C 1-C 30alkyl refers to C sometimes 1-C 30hydrocarbon two base (divalent group, or be called C 1-C 30alkylene) or C 1-C 30hydrocarbon three base (trivalent radical), this is obvious to those skilled in the art.
In the context of the present invention, the C of described replacement 1-C 30alkyl refers to the aforementioned C with one or more inert substituent 1-C 30alkyl.So-called inert substituent, refers to these substituting groups and aforementioned coordinative group (is referred to aforementioned group A, D, E, F, Y and Z, or also optionally comprises radicals R 5) there is no substantial interference with the complexation process of described central metal atom M; In other words, the chemical structure by polydentate ligand of the present invention limit, and these substituting groups do not have ability or have no chance (being such as subject to the impact of steric hindrance etc.) coordination reaction occurs with described central metal atom M and forms coordinate bond.Generally speaking, described inert substituent is such as selected from aforesaid halogen or C 1-C 30alkyl (preferred C 1-C 6alkyl, such as isobutyl-).
In the context of the present invention, described safing function group does not comprise aforesaid C 1-C 30the C of alkyl and aforesaid replacement 1-C 30alkyl.As described safing function group, such as can enumerate be selected from aforementioned halogen, aforementioned oxy radical, aforementioned nitrogen-containing group, silicon-containing group, germanic group, aforementioned sulfur-containing group, containing tin group, C 1-C 10ester group or nitro (-NO 2) at least one etc.
In the context of the present invention, the chemical structure by polydentate ligand of the present invention limit, and described safing function group has following characteristics:
(1) complexation process of described group A, D, E, F, Y or Z and described central metal atom M is not disturbed, and
(2) with the coordination ability of described central metal atom M lower than described A, D, E, F, Y and Z group, and do not replace the existing coordination of these groups and described central metal atom M.
In the context of the present invention, described boron-containing group is selected from BF 4 -, (C 6f 5) 4b -or (R 40bAr 3) -; Describedly be selected from aluminum alkyls, AlPh containing aluminium base group 4 -, AlF 4 -, AlCl 4 -, AlBr 4 -, AlI 4 -or R 41alAr 3 -; Described silicon-containing group is selected from-SiR 42r 43r 44or-T-SiR 45; Described germanic group is selected from-GeR 46r 47r 48or-T-GeR 49; The described tin group that contains is selected from-SnR 50r 51r 52,-T-SnR 53or-T-Sn (O) R 54, wherein Ar represents C 6-C 30aryl.R 40to R 54be selected from hydrogen, aforesaid C independently of one another 1-C 30the C of alkyl, aforesaid replacement 1-C 30alkyl or aforesaid safing function group, above-mentioned group can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan.Wherein, the definition of group T is the same.
As described Nonmetallocene title complex, such as following compound can be enumerated:
Described Nonmetallocene title complex is preferably selected from following compound:
Described Nonmetallocene title complex is preferably selected from following compound further:
Described Nonmetallocene title complex is more preferably selected from following compound:
These Nonmetallocene title complexs can be used alone one, or use multiple with arbitrary ratio combination.
According to the present invention, the described polydentate ligand in described Nonmetallocene title complex is not as the normally used diether compounds of electronic donor compound capable in this area.
Described Nonmetallocene title complex or described polydentate ligand can manufacture according to any method well known by persons skilled in the art.About the particular content of its manufacture method, such as can see WO03/010207 and Chinese patent ZL01126323.7 and ZL02110844.7 etc., this specification sheets introduces the full text of these documents as a reference at this point.
According to the present invention, in order to measure with easy to operate, described Nonmetallocene title complex uses where necessary as a solution.
When preparing the solution of described Nonmetallocene title complex, to solvent now used, there is no particular limitation, as long as can dissolve described Nonmetallocene title complex.As described solvent, the solvent etc. same with the aforementioned solvent phase for dissolving described magnesium compound such as can be enumerated.Wherein, preferred C 6-12aromatic hydrocarbon, especially toluene.
These solvents can be used alone one, or use multiple with arbitrary ratio combination.
When dissolving described Nonmetallocene title complex, stirring (rotating speed of this stirring is generally 10 ~ 500 revs/min) can be used as required.
According to the present invention, described Nonmetallocene title complex is generally 0.01 ~ 0.25 grams per milliliter relative to the ratio of described solvent, preferably 0.05 ~ 0.16 grams per milliliter, but is sometimes not limited to this.
According to the present invention, make described Nonmetallocene title complex (or its solution) and described first slurry liquid contacts (contact reacts), described second slurries can be obtained.
When manufacturing described second slurries, to the way of contact of described first slurries and described Nonmetallocene title complex, there is no particular limitation, such as can enumerate the mode of the directly described Nonmetallocene title complex of metering interpolation in described first slurries, or described Nonmetallocene title complex is mixed with solution in advance according to aforementioned, and then in described first slurries, the mode etc. of (preferably dripping) this complex solution is added in metering.
In addition, in order to manufacture described second slurries, such as can at normal temperature at the temperature lower than the boiling point of used any solvent, the contact reacts of described first slurries and described Nonmetallocene title complex is made to carry out 0.1 ~ 8h, preferably 0.5 ~ 4h, optimum 1 ~ 2h (if desired by stirring).
Now, the second slurries obtained are systems of a kind of pulpous state.Although unrequired, in order to ensure the homogeneity of system, these second slurries preferably carry out the airtight of certain hour (2 ~ 48h, preferably 4 ~ 24h, most preferably 6 ~ 18h) after the production and leave standstill.
Then, by described second slurries convection drying, a kind of solid product of good fluidity can be obtained, i.e. load type non-metallocene catalyst of the present invention.
Now, described convection drying can adopt ordinary method to carry out, heat drying etc. under dry or vacuum atmosphere under dry under such as inert gas atmosphere, vacuum atmosphere, wherein preferred heat drying under vacuum atmosphere.Drying temperature is generally 30 ~ 160 DEG C, and preferably 60 ~ 130 DEG C, time of drying is generally 2 ~ 24h, but is sometimes not limited to this.
According to the present invention, as the consumption of described Nonmetallocene title complex, make to reach 1: 0.01-1 in the mol ratio of the described magnesium compound (solid) of Mg element and described Nonmetallocene title complex, preferably 1: 0.04-0.4, more preferably 1: 0.08-0.2.
According to the present invention, as the consumption of the described solvent for dissolving described magnesium compound, described magnesium compound (solid) is made to reach 1mol: 75 ~ 400ml, preferred 1mol: 150 ~ 300ml, more preferably 1mol: 200 ~ 250ml with the ratio of described solvent.
According to the present invention, as the consumption of described chemical processing agent, make in the described magnesium compound (solid) of Mg element and reach 1: 0.01-1 in the mol ratio of the described chemical processing agent of IVB race metal (such as Ti) element, preferably 1: 0.01-0.50, more preferably 1: 0.10-0.30.
According to the present invention, as with the described solvent for dissolving described magnesium compound with the use of the consumption of described alcohol, make to reach 1: 0.02 ~ 4.00 in the described magnesium compound (solid) of Mg element and the mol ratio of described alcohol, preferably 1: 0.05 ~ 3.00, more preferably 1: 0.10 ~ 2.50.
Known to those skilled in the art, aforementioned all method stepss are all preferred to carry out under the condition of anhydrous and oxygen-free substantially.Substantially the content that anhydrous and oxygen-free mentioned here refers to water and oxygen in system continues to be less than 100ppm.And load type non-metallocene catalyst of the present invention needs pressure-fired rare gas element (such as nitrogen, argon gas, helium etc.) in confined conditions to save backup under existing after the production usually.
In one embodiment, the invention still further relates to the load type non-metallocene catalyst (sometimes also referred to as carry type non-metallocene calalyst for polymerization of olefine) manufactured by the preparation method of aforesaid load type non-metallocene catalyst.
In a further embodiment, the present invention relates to a kind of alkene homopolymerization/copolymerization method, wherein using load type non-metallocene catalyst of the present invention as catalyst for olefines polymerizing, make alkene homopolymerization or copolymerization.
With regard to this alkene homopolymerization/copolymerization method involved in the present invention, except the following content particularly pointed out, other contents do not explained (such as the addition manner etc. of polymerization reactor, alkene consumption, catalyzer and alkene), directly can be suitable for conventional known those in this area, not special restriction, at this, the description thereof will be omitted.
According to homopolymerization/copolymerization method of the present invention, with load type non-metallocene catalyst of the present invention for Primary Catalysts, to be selected from one or more in aikyiaiurnirsoxan beta, aluminum alkyls, haloalkyl aluminium, boron fluothane, boron alkyl and boron alkyl ammonium salt for promotor, make alkene homopolymerization or copolymerization.
Primary Catalysts and promotor can be first add Primary Catalysts to the feed postition in polymerization reaction system, and then add promotor, or first add promotor, and then add Primary Catalysts, or both first contact mixing after add together, or to add respectively simultaneously.Primary Catalysts and promotor are added respectively and fashionablely both can to add successively in same Feed lines, also can add successively in multichannel Feed lines, and both add respectively simultaneously and fashionablely should select multichannel Feed lines.For continous way polyreaction, preferred multichannel Feed lines adds simultaneously continuously, and for intermittence type polymerization reaction, preferably adds together in same Feed lines after both first mixing, or in same Feed lines, first add promotor, and then add Primary Catalysts.
According to the present invention, to the reactive mode of described alkene homopolymerization/copolymerization method, there is no particular limitation, can adopt well known in the art those, such as can enumerate slurry process, substance law and vapor phase process etc., wherein preferred slurries method and vapor phase process.
According to the present invention, as described alkene, such as C can be enumerated 2~ C 10monoolefine, diolefin, cyclic olefin and other ethylenically unsaturated compounds.
Specifically, as described C 2~ C 12monoolefine, such as can enumerate ethene, propylene, 1-butylene, 1-hexene, 1-heptene, 4-methyl-1-pentene, 1-octene, 1-decene, 1-hendecene, 1-laurylene and vinylbenzene etc.; As described cyclic olefin, such as 1-cyclopentenes and norbornylene etc. can be enumerated; As described diolefin, Isosorbide-5-Nitrae-divinyl, 2,5-pentadienes, 1,6-hexadiene, norbornadiene and 1,7-octadiene etc. such as can be enumerated; And as other ethylenically unsaturated compounds described, vinyl acetate and (methyl) acrylate etc. such as can be enumerated.Wherein, the homopolymerization of optimal ethylene, or the copolymerization of ethene and propylene, 1-butylene or 1-hexene.
According to the present invention, homopolymerization refers to the polymerization of only a kind of described alkene, and copolymerization refers to the polymerization between two or more described alkene.
According to the present invention, described promotor is selected from aikyiaiurnirsoxan beta, aluminum alkyls, haloalkyl aluminium, boron fluothane, boron alkyl and boron alkyl ammonium salt, wherein preferred aikyiaiurnirsoxan beta and aluminum alkyls.
As described aikyiaiurnirsoxan beta, such as can enumerate the linear alumoxanes shown in following general formula (I-1): (R) (R) Al-(Al (R)-O) n-O-Al (R) (R), and the Cyclic aluminoxane shown in following general formula (II-1) :-(Al (R)-O-) n+2-.
In aforementioned formula, radicals R is same to each other or different to each other (preferably identical), is selected from C independently of one another 1-C 8alkyl, preferable methyl, ethyl and isobutyl-, most preferable.N is the arbitrary integer within the scope of 1-50, the arbitrary integer preferably in 10 ~ 30 scopes.
As described aikyiaiurnirsoxan beta, preferable methyl aikyiaiurnirsoxan beta, ethylaluminoxane, isobutyl aluminium alkoxide and normal-butyl aikyiaiurnirsoxan beta, further preferable methyl aikyiaiurnirsoxan beta and isobutyl aluminium alkoxide, and most preferable aikyiaiurnirsoxan beta.
These aikyiaiurnirsoxan beta can be used alone one, or use multiple with arbitrary ratio combination.
As described aluminum alkyls, the compound shown in following general formula (III) such as can be enumerated:
Al(R) 3 (III)
Wherein, radicals R is same to each other or different to each other (preferably identical), and is selected from C independently of one another 1-C 8alkyl, preferable methyl, ethyl and isobutyl-, most preferable.
Specifically, as described aluminum alkyls, trimethyl aluminium (Al (CH such as can be enumerated 3) 3), triethyl aluminum (Al (CH 3cH 2) 3), tri-n-n-propyl aluminum (Al (C 3h 7) 3), triisobutyl aluminium (Al (i-C 4h 9) 3), three n-butylaluminum (Al (C 4h 9) 3), triisopentyl aluminium (Al (i-C 5h 11) 3), three n-pentyl aluminium (Al (C 5h 11) 3), tri-n-hexyl aluminum (Al (C 6h 13) 3), three isohexyl aluminium (Al (i-C 6h 13) 3), diethylmethyl aluminium (Al (CH 3) (CH 3cH 2) 2) and dimethyl ethyl aluminium (Al (CH 3cH 2) (CH 3) 2) etc., wherein preferably trimethyl aluminium, triethyl aluminum, tri-n-n-propyl aluminum and triisobutyl aluminium, further preferably triethyl aluminum and triisobutyl aluminium, and most preferably triethyl aluminum.
These aluminum alkylss can be used alone one, or use multiple with arbitrary ratio combination.
As described haloalkyl aluminium, the compound shown in following general formula (IV) such as can be enumerated:
Al(R) nX 3-n (IV)
Wherein, radicals R is same to each other or different to each other (preferably identical), and is selected from C independently of one another 1-C 8alkyl, preferable methyl, ethyl and isobutyl-, most preferable.Radicals X is halogen, preferred chlorine.N is 1 or 2.
Specifically, as described haloalkyl aluminium, a Chlorodimethyl aluminium (Al (CH such as can be enumerated 3) 2cl), dichloromethyl aluminium (Al (CH 3) Cl 2)), aluminium diethyl monochloride (Al (CH 3cH 2) 2cl), ethyl aluminum dichloride (Al (CH 3cH 2) Cl 2), a chlorine dipropyl aluminium (Al (C 3h 7) 2cl), two chloropropyl aluminium (Al (C 3h 7) Cl 2)), a chlorine di-n-butyl aluminium (Al (C 4h 9) 2cl), dichloro n-butylaluminum (Al (C 4h 9) Cl 2), a chloro-di-isobutyl aluminum (Al (i-C 4h 9) 2cl), dichloro aluminium isobutyl (Al (i-C 4h 9) Cl 2), a chlorine two n-pentyl aluminium (Al (C 5h 11) 2cl), dichloro n-pentyl aluminium (Al (C 5h 11) Cl 2), a chlorine diisoamyl aluminium (Al (i-C 5h 11) 2cl), dichloro isopentyl aluminium (Al (i-C 5h 11) Cl 2), a chlorine di-n-hexyl aluminium (Al (C 6h 13) 2cl), dichloro n-hexyl aluminium (Al (C 6h 13) Cl 2), a chlorine two isohexyl aluminium (Al (i-C 6h 13) 2cl), dichloro isohexyl aluminium (Al (i-C 6h 13) Cl 2),
Chloromethyl aluminium triethyl (Al (CH 3) (CH 3cH 2) Cl), chloromethyl propyl group aluminium (Al (CH 3) (C 3h 7) Cl), chloromethyl n-butylaluminum (Al (CH 3) (C 4h 9) Cl), chloromethyl aluminium isobutyl (Al (CH 3) (i-C 4h 9) Cl), a chloroethyl propyl group aluminium (Al (CH 2cH 3) (C 3h 7) Cl), a chloroethyl n-butylaluminum (AlCH 2cH 3) (C 4h 9) Cl), chloromethyl aluminium isobutyl (AlCH 2cH 3) (i-C 4h 9) Cl) etc., wherein preferred aluminium diethyl monochloride, ethyl aluminum dichloride, a chlorine di-n-butyl aluminium, dichloro n-butylaluminum, a chloro-di-isobutyl aluminum, dichloro aluminium isobutyl, a chlorine di-n-hexyl aluminium, dichloro n-hexyl aluminium, further preferably chlorodiethyl aluminium, ethyl aluminum dichloride and a chlorine di-n-hexyl aluminium, and most preferably aluminium diethyl monochloride.
These haloalkyl aluminium can be used alone one, or use multiple with arbitrary ratio combination.
As described boron fluothane, described boron alkyl and described boron alkyl ammonium salt, directly can use those of this area routine use, not special restriction.
In addition, according to the present invention, described promotor can be used alone one, also can use multiple aforesaid promotor with arbitrary ratio combination as required, not special restriction.
According to the present invention, according to the difference (such as slurry polymerization) of the reactive mode of described alkene homopolymerization/copolymerization method, sometimes need to use solvent for polymerization.
As described solvent for polymerization, can use this area when carrying out alkene homopolymerization/copolymerization conventional use those, not special restriction.
As described solvent for polymerization, such as C can be enumerated 4-10alkane (such as butane, pentane, hexane, heptane, octane, nonane or decane etc.), halo C 1-10alkane (such as methylene dichloride), C 6-12naphthenic hydrocarbon (hexanaphthene, suberane, cyclooctane, cyclononane or cyclodecane), C 6-20aromatic hydrocarbon (such as toluene and dimethylbenzene) etc.Wherein, pentane, hexane, heptane and cyclohexane give is preferably used to be described solvent for polymerization, most preferably hexane.
These solvent for polymerization can be used alone one, or use multiple with arbitrary ratio combination.
According to the present invention, the polymerization pressure of described alkene homopolymerization/copolymerization method is generally 0.1 ~ 10MPa, preferably 0.1 ~ 4MPa, more preferably 0.4 ~ 3MPa, but is sometimes not limited to this.According to the present invention, polymeric reaction temperature is generally-40 DEG C ~ 200 DEG C, preferably 10 DEG C ~ 100 DEG C, more preferably 40 DEG C ~ 95 DEG C, but is sometimes not limited to this.
In addition, according to the present invention, described alkene homopolymerization/copolymerization method can be carried out having under hydrogen existent condition, also can not have to carry out under hydrogen existent condition.In case of presence, the dividing potential drop of hydrogen can be 0.01% ~ 99% of described polymerization pressure, preferably 0.01% ~ 50%, but be sometimes not limited to this.
According to the present invention, when carrying out described alkene homopolymerization/copolymerization method, in the described promotor of aluminium or boron be generally 1 ~ 1000: 1 in the mol ratio of the described load type non-metallocene catalyst of described central metal atom, preferably 10 ~ 500: 1, more preferably 15 ~ 300: 1, but be sometimes not limited to this.
Embodiment
Below adopt embodiment in further detail the present invention to be described, but the present invention is not limited to these embodiments.
(unit is g/cm to polymer stacks density 3) mensuration carry out with reference to CNS GB 1636-79.
In load type non-metallocene catalyst, the content of IVB race metal (such as Ti) and Mg element adopts ICP-AES method to measure, and the content of Nonmetallocene part or title complex adopts analyses.
The polymerization activity of catalyzer calculates in accordance with the following methods: after polyreaction terminates, polymerisate in reactor is filtered and drying, then weigh the quality of this polymerisate, represent the polymerization activity (unit is kg polymkeric substance/g catalyzer or kg polymkeric substance/gCat) of this catalyzer with this polymerisate quality divided by the ratio of the quality of load type non-metallocene catalyst used.
Molecular weight Mw, Mn of polymkeric substance and molecular weight distribution (Mw/Mn) adopt the GPC V2000 type gel chromatography analyser of WATERS company of the U.S. to measure, and with 1,2,4-trichlorobenzene for solvent, temperature during mensuration is 150 DEG C.
The viscosity-average molecular weight of polymkeric substance calculates in accordance with the following methods: according to standard A STM D4020-00, (capillary inner diameter is 0.44mm to adopt high temperature dilution type Ubbelohde viscometer method, thermostatic bath medium is No. 300 silicone oil, dilution solvent is perhydronaphthalene, measuring temperature is 135 DEG C) measure the limiting viscosity of described polymkeric substance, then according to the viscosity-average molecular weight Mv of polymkeric substance described in following formulae discovery.
Mv=5.37×10 4×[η] 1.37
Wherein, η is limiting viscosity.
Below relate to the technical scheme using alcohol.
Embodiment 1
Magnesium compound adopts Magnesium Chloride Anhydrous, and solvent adopts toluene, and alcohol adopts butanols, and the chemical processing agent of IVB race metallic compound adopts titanium tetrachloride, and Nonmetallocene title complex employing structure is compound.
Take 5g Magnesium Chloride Anhydrous, dissolve completely under normal temperature after adding solvent and alcohol, then at the uniform velocity 1 hour chemical processing agent is dripped, at 60 DEG C, stirring reaction obtained the first slurries after 4 hours, then Nonmetallocene title complex is joined in the first slurries, stirring reaction 6 hours, obtains the second slurries at normal temperatures, and under last normal temperature, vacuum-drying obtains load type non-metallocene catalyst.
Wherein proportioning is, magnesium compound and solvent burden ratio are 1mol: 210ml; Magnesium compound and alcohol mol ratio are 1: 0.5; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.08; Magnesium compound with the chemical processing agent mol ratio of IVB race elemental metal for 1: 0.15.
Load type non-metallocene catalyst is designated as CAT-1.
Embodiment 2
Substantially the same manner as Example 1, but have following change:
Alcohol adopts ethanol, and ethylbenzene changed into by solvent, and the chemical processing agent of IVB race metallic compound changes into zirconium tetrachloride (ZrCl 4), Nonmetallocene title complex adopts
Wherein proportioning is, magnesium compound and solvent burden ratio are 1mol: 150ml; Magnesium compound and alcohol mol ratio are 1: 1.64; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.15; Magnesium compound with the chemical processing agent mol ratio of IVB race elemental metal for 1: 0.20.
Load type non-metallocene catalyst is designated as CAT-2.
Embodiment 3
Substantially the same manner as Example 1, but have following change:
Magnesium compound changes into anhydrous magnesium bromide (MgBr 2), trichlorine methyl alcohol changed into by alcohol, and Nonmetallocene title complex adopts dimethylbenzene changed into by solvent, and the chemical processing agent of IVB race metallic compound changes into titanium tetrabromide (TiBr 4).
Wherein proportioning is, magnesium compound and solvent burden ratio are 1mol: 250ml; Magnesium compound and alcohol mol ratio are 1: 1; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.20; Magnesium compound with the chemical processing agent mol ratio of IVB race elemental metal for 1: 0.30.
Load type non-metallocene catalyst is designated as CAT-3.
Embodiment 4
Substantially the same manner as Example 1, but have following change:
Magnesium compound changes into oxyethyl group magnesium chloride (MgCl (OC 2h 5)), 2-Ethylhexyl Alcohol changed into by alcohol, and Nonmetallocene title complex adopts diethylbenzene changed into by solvent, and the chemical processing agent of IVB race metallic compound changes into tetraethyl-titanium (Ti (CH 3cH 2) 4).
Wherein proportioning is, magnesium compound and solvent burden ratio are 1mol: 300ml; Magnesium compound and alcohol mol ratio are 1: 0.25; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.04; Magnesium compound with the chemical processing agent mol ratio of IVB race elemental metal for 1: 0.05.
Load type non-metallocene catalyst is designated as CAT-4.
Embodiment 5
Substantially the same manner as Example 1, but have following change:
Magnesium compound changes into magnesium ethylate (Mg (OC 2h 5) 2), phenylethyl alcohol changed into by alcohol, and Nonmetallocene title complex adopts the chemical processing agent of IVB race metallic compound changes into tetra-n-butyl titanium (Ti (C 4h 9) 4).
Wherein proportioning is, magnesium compound and the first solvent burden ratio are 1mol: 400ml; Magnesium compound and alcohol mol ratio are 1: 2.5; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.30; Magnesium compound with the chemical processing agent mol ratio of IVB race elemental metal for 1: 0.50.
Load type non-metallocene catalyst is designated as CAT-5.
Embodiment 6
Substantially the same manner as Example 1, but have following change:
Magnesium compound changes into methylmagnesium-chloride (Mg (CH 3) Cl), alcohol changes hexalin into, and Nonmetallocene title complex adopts chlorotoluene changed into by solvent.
Wherein proportioning is, magnesium compound and alcohol mol ratio are 1: 3.0; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.10; Magnesium compound with the chemical processing agent mol ratio of IVB race elemental metal for 1: 0.10.
Load type non-metallocene catalyst is designated as CAT-6.
Embodiment 7
Substantially the same manner as Example 1, but have following change:
Magnesium compound changes into ethylmagnesium chloride (Mg (C 2h 5) Cl), alcohol changes methyl-cyclohexanol into, and bromo ethylbenzene changed into by solvent, and Nonmetallocene title complex adopts the chemical processing agent of IVB race metallic compound changes into purity titanium tetraethoxide (Ti (OCH 3cH 2) 4).
Wherein, magnesium compound with the chemical processing agent mol ratio of IVB race elemental metal for 1: 1.
Load type non-metallocene catalyst is designated as CAT-7.
Embodiment 8
Substantially the same manner as Example 1, but have following change:
Magnesium compound changes into magnesium ethide (Mg (C 2h 5) 2), Nonmetallocene title complex adopts the chemical processing agent of IVB race metallic compound changes into isobutyl-titanous chloride (Ti (i-C 4h 9) Cl 3).
Load type non-metallocene catalyst is designated as CAT-8.
Embodiment 9
Substantially the same manner as Example 1, but have following change:
Magnesium compound changes into methyl ethoxy magnesium (Mg (OC 2h 5) (CH 3)), the chemical processing agent of IVB race metallic compound changes into three isobutoxy titanium chloride (TiCl (i-OC 4h 9) 3).
Load type non-metallocene catalyst is designated as CAT-9.
Comparative example A
Substantially the same manner as Example 1, but have following change:
Magnesium compound and Nonmetallocene title complex mol ratio change into 1: 0.16;
Catalyzer is designated as CAT-A.
Comparative example B
Substantially the same manner as Example 1, but have following change:
Magnesium compound and Nonmetallocene title complex mol ratio change into 1: 0.04;
Catalyzer is designated as CAT-B.
Comparative example C
Substantially the same manner as Example 1, but have following change:
Magnesium compound with the chemical processing agent mol ratio of IVB race elemental metal for 1: 0.30.
Catalyzer is designated as CAT-C.
Embodiment 3 (Application Example)
By catalyzer CAT-1 ~ 9 obtained in the embodiment of the present invention, CAT-A ~ C, the homopolymerization carrying out ethene respectively under the following conditions in accordance with the following methods, copolymerization with prepare ultrahigh molecular weight polyethylene(UHMWPE).
Homopolymerization is: 5 liters of polymerization autoclaves, slurry polymerization processes, 2.5 liters of hexane solvents, polymerization stagnation pressure 0.8MPa, polymerization temperature 85 DEG C, hydrogen partial pressure 0.2MPa, 2 hours reaction times.First 2.5 liters of hexanes are joined in polymerization autoclave, open and stir, then add 50mg load type non-metallocene catalyst and catalyst mixture, then add hydrogen to 0.2MPa, finally continue to pass into ethene and make polymerization stagnation pressure constant in 0.8MPa.After reaction terminates, by gas reactor emptying, release still interpolymer, after drying, weigh quality.Particular case and the polymerization evaluation result of this polyreaction are as shown in table 1.
Copolymerization is: 5 liters of polymerization autoclaves, slurry polymerization processes, 2.5 liters of hexane solvents, polymerization stagnation pressure 0.8MPa, polymerization temperature 85 DEG C, hydrogen partial pressure 0.2MPa, 2 hours reaction times.First 2.5 liters of hexanes are joined in polymerization autoclave, open and stir, then add 50mg load type non-metallocene catalyst and catalyst mixture, disposablely add hexene-1 comonomer 50g, add hydrogen again to 0.2MPa, finally continue to pass into ethene and make polymerization stagnation pressure constant in 0.8MPa.After reaction terminates, by gas reactor emptying, release still interpolymer, after drying, weigh quality.Particular case and the polymerization evaluation result of this polyreaction are as shown in table 1.
Prepare ultrahigh molecular weight polyethylene(UHMWPE) to be polymerized to: 5 liters of polymerization autoclaves, slurry polymerization processes, 2.5 liters of hexane solvents, polymerization stagnation pressure 0.5MPa, polymerization temperature 70 DEG C, 2 hours reaction times.First 2.5 liters of hexanes are joined in polymerization autoclave, open and stir, then add 50mg load type non-metallocene catalyst and catalyst mixture, promotor is 100 with catalyst activity metal molar ratio, finally continues to pass into ethene and makes polymerization stagnation pressure constant in 0.5MPa.After reaction terminates, by gas reactor emptying, release still interpolymer, after drying, weigh quality.Particular case and the polymerization evaluation result of this polyreaction are as shown in table 2.
Known by the test-results data of sequence number in table 13 and 4, increase the consumption of promotor, namely improve promotor and catalyst activity metal molar than time, impact that is active on polymerization catalyst and polymer stacks density is not remarkable.It can be said that bright, the load type non-metallocene catalyst adopting method provided by the invention to prepare only needs fewer promotor consumption just can obtain high olefin polymerizating activity; And the polymkeric substance such as obtained polyethylene has excellent polymer morphology and high polymer bulk density thus.
In contrast table 1, the test-results data of sequence number 1 and 3 are known, and after copolymerization, catalyst activity has increase by a relatively large margin, thus illustrate that the load type non-metallocene catalyst adopting method provided by the invention to prepare has comparatively significant comonomer effect.
And visible by the molecular weight distribution of sequence number 1 to 4 and 13 to 15 in table 1, narrower by the molecular weight distribution obtained after catalyst olefinic polymerization provided by the invention.It is well known in the art that adopt Ziegler-Natta catalyst (active centre the is IVB race metal titanium) molecular weight distribution prepared between 5 ~ 8, and adopt molecular weight distribution prepared by chromium system Ziegler-Natta catalyst between 8 ~ 15.
By sequence number 1 in contrast table 1 and comparative example sequence number 13 ~ 15, in table 2, the test-results data of sequence number 1 and comparative example sequence number 3 ~ 5 are known, increase or reduce the add-on of Nonmetallocene title complex in catalyzer, its activity decreases or increases, molecular weight distribution narrows or broadens, and ultrahigh molecular weight polyethylene(UHMWPE) viscosity-average molecular weight also increases or reduces thereupon, but polymer stacks density decreases.And in catalyzer, in preparation process, increasing the chemical processing agent consumption of IVB race metallic compound, its active increase is comparatively remarkable, but polymer stacks density decreases.Thus illustrate that Nonmetallocene title complex has the effect affecting catalyst activity and determine polymer performance, and chemical processing agent plays material impact to catalyst activity and molecular weight distribution.Therefore researcher in this field knows, can be obtained the catalyzer of different activities, polymer stacks density and polymer performance by the proportioning of both changes.
From table 2, adopt catalyzer provided by the present invention, can prepare ultrahigh molecular weight polyethylene(UHMWPE), its bulk density increases all to some extent, and contrast sequence number 1 and 2 is visible, adopts methylaluminoxane can increase the viscosity-average molecular weight of polymkeric substance as promotor.In contrast table 2, the test-results data of sequence number 1 and comparative example 3 and 4 are known, increase or reduce the add-on of Nonmetallocene title complex in catalyzer, polymkeric substance viscosity-average molecular weight reduces thereupon or increases, thus illustrates that Nonmetallocene title complex also has the effect increasing polymkeric substance viscosity-average molecular weight.
Below relate to the technical scheme not using alcohol.
Embodiment 1
Magnesium compound adopts Magnesium Chloride Anhydrous, and solvent adopts toluene, and the chemical processing agent of IVB race metallic compound adopts titanium tetrachloride, and Nonmetallocene title complex employing structure is compound.
Take 5g Magnesium Chloride Anhydrous, dissolve completely under normal temperature after adding solvent, then at the uniform velocity 1 hour chemical processing agent is dripped, at 60 DEG C, stirring reaction obtained the first slurries after 4 hours, then Nonmetallocene title complex is joined in the first slurries, stirring reaction 6 hours, obtains the second slurries at normal temperatures, and under last normal temperature, vacuum-drying obtains load type non-metallocene catalyst.
Wherein proportioning is, magnesium compound and solvent burden ratio are 1mol: 210ml; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.08; Magnesium compound with the chemical processing agent mol ratio of IVB race elemental metal for 1: 0.15.
Load type non-metallocene catalyst is designated as CAT-1.
Embodiment 2
Substantially the same manner as Example 1, but have following change:
Ethylbenzene changed into by solvent, and the chemical processing agent of IVB race metallic compound changes into zirconium tetrachloride (ZrCl 4), Nonmetallocene title complex adopts
Wherein proportioning is, magnesium compound and solvent burden ratio are 1mol: 150ml; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.15; Magnesium compound with the chemical processing agent mol ratio of IVB race elemental metal for 1: 0.20.
Load type non-metallocene catalyst is designated as CAT-2.
Embodiment 3
Substantially the same manner as Example 1, but have following change:
Magnesium compound changes into anhydrous magnesium bromide (MgBr 2), Nonmetallocene title complex adopts dimethylbenzene changed into by solvent, and the chemical processing agent of IVB race metallic compound changes into titanium tetrabromide (TiBr 4).
Wherein proportioning is, magnesium compound and solvent burden ratio are 1mol: 250ml; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.20; Magnesium compound with the chemical processing agent mol ratio of IVB race elemental metal for 1: 0.30.
Load type non-metallocene catalyst is designated as CAT-3.
Embodiment 4
Substantially the same manner as Example 1, but have following change:
Magnesium compound changes into oxyethyl group magnesium chloride (MgCl (OC 2h 5)), Nonmetallocene title complex adopts diethylbenzene changed into by solvent, and the chemical processing agent of IVB race metallic compound changes into tetraethyl-titanium (Ti (CH 3cH 2) 4).
Wherein proportioning is, magnesium compound and solvent burden ratio are 1mol: 300ml; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.04; Magnesium compound with the chemical processing agent mol ratio of IVB race elemental metal for 1: 0.05.
Load type non-metallocene catalyst is designated as CAT-4.
Embodiment 5
Substantially the same manner as Example 1, but have following change:
Magnesium compound changes into magnesium ethylate (Mg (OC 2h 5) 2), Nonmetallocene title complex adopts the chemical processing agent of IVB race metallic compound changes into tetra-n-butyl titanium (Ti (C 4h 9) 4).
Wherein proportioning is, magnesium compound and the first solvent burden ratio are 1mol: 400ml; Magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.30; Magnesium compound with the chemical processing agent mol ratio of IVB race elemental metal for 1: 0.50.
Load type non-metallocene catalyst is designated as CAT-5.
Embodiment 6
Substantially the same manner as Example 1, but have following change:
Magnesium compound changes into methylmagnesium-chloride (Mg (CH 3) Cl), Nonmetallocene title complex adopts chlorotoluene changed into by solvent.
Wherein proportioning is, magnesium compound and Nonmetallocene title complex mol ratio are 1: 0.10; Magnesium compound with the chemical processing agent mol ratio of IVB race elemental metal for 1: 0.10.
Load type non-metallocene catalyst is designated as CAT-6.
Embodiment 7
Substantially the same manner as Example 1, but have following change:
Magnesium compound changes into ethylmagnesium chloride (Mg (C 2h 5) Cl), bromo ethylbenzene changed into by solvent, and Nonmetallocene title complex adopts the chemical processing agent of IVB race metallic compound changes into purity titanium tetraethoxide (Ti (OCH 3cH 2) 4).
Wherein, magnesium compound with the chemical processing agent mol ratio of IVB race elemental metal for 1: 1.
Load type non-metallocene catalyst is designated as CAT-7.
Embodiment 8
Substantially the same manner as Example 1, but have following change:
Magnesium compound changes into magnesium ethide (Mg (C 2h 5) 2), Nonmetallocene title complex adopts the chemical processing agent of IVB race metallic compound changes into isobutyl-titanous chloride (Ti (i-C 4h 9) Cl 3).
Load type non-metallocene catalyst is designated as CAT-8.
Embodiment 9
Substantially the same manner as Example 1, but have following change:
Magnesium compound changes into methyl ethoxy magnesium (Mg (OC 2h 5) (CH 3)), the chemical processing agent of IVB race metallic compound changes into three isobutoxy titanium chloride (TiCl (i-OC 4h 9) 3).
Load type non-metallocene catalyst is designated as CAT-9.
Comparative example A
Substantially the same manner as Example 1, but have following change:
Magnesium compound and Nonmetallocene title complex mol ratio change into 1: 0.16;
Catalyzer is designated as CAT-A.
Comparative example B
Substantially the same manner as Example 1, but have following change:
Magnesium compound and Nonmetallocene title complex mol ratio change into 1: 0.04;
Catalyzer is designated as CAT-B.
Comparative example C
Substantially the same manner as Example 1, but have following change:
Magnesium compound with the chemical processing agent mol ratio of IVB race elemental metal for 1: 0.30.
Catalyzer is designated as CAT-C.
Embodiment 3 (Application Example)
By catalyzer CAT-1 ~ 9 obtained in the embodiment of the present invention, CAT-A ~ C, the homopolymerization carrying out ethene respectively under the following conditions in accordance with the following methods, copolymerization with prepare ultrahigh molecular weight polyethylene(UHMWPE).
Homopolymerization is: 5 liters of polymerization autoclaves, slurry polymerization processes, 2.5 liters of hexane solvents, polymerization stagnation pressure 0.8MPa, polymerization temperature 85 DEG C, hydrogen partial pressure 0.2MPa, 2 hours reaction times.First 2.5 liters of hexanes are joined in polymerization autoclave, open and stir, then add 50mg load type non-metallocene catalyst and catalyst mixture, then add hydrogen to 0.2MPa, finally continue to pass into ethene and make polymerization stagnation pressure constant in 0.8MPa.After reaction terminates, by gas reactor emptying, release still interpolymer, after drying, weigh quality.Particular case and the polymerization evaluation result of this polyreaction are as shown in table 1.
Copolymerization is: 5 liters of polymerization autoclaves, slurry polymerization processes, 2.5 liters of hexane solvents, polymerization stagnation pressure 0.8MPa, polymerization temperature 85 DEG C, hydrogen partial pressure 0.2MPa, 2 hours reaction times.First 2.5 liters of hexanes are joined in polymerization autoclave, open and stir, then add 50mg load type non-metallocene catalyst and catalyst mixture, disposablely add hexene-1 comonomer 50g, add hydrogen again to 0.2MPa, finally continue to pass into ethene and make polymerization stagnation pressure constant in 0.8MPa.After reaction terminates, by gas reactor emptying, release still interpolymer, after drying, weigh quality.Particular case and the polymerization evaluation result of this polyreaction are as shown in table 1.
Prepare ultrahigh molecular weight polyethylene(UHMWPE) to be polymerized to: 5 liters of polymerization autoclaves, slurry polymerization processes, 2.5 liters of hexane solvents, polymerization stagnation pressure 0.5MPa, polymerization temperature 70 DEG C, 2 hours reaction times.First 2.5 liters of hexanes are joined in polymerization autoclave, open and stir, then add 50mg load type non-metallocene catalyst and catalyst mixture, promotor is 100 with catalyst activity metal molar ratio, finally continues to pass into ethene and makes polymerization stagnation pressure constant in 0.5MPa.After reaction terminates, by gas reactor emptying, release still interpolymer, after drying, weigh quality.Particular case and the polymerization evaluation result of this polyreaction are as shown in table 2.
Known by the test-results data of sequence number in table 13 and 4, increase the consumption of promotor, namely improve promotor and catalyst activity metal molar than time, impact that is active on polymerization catalyst and polymer stacks density is not remarkable.It can be said that bright, the load type non-metallocene catalyst adopting method provided by the invention to prepare only needs fewer promotor consumption just can obtain high olefin polymerizating activity; And the polymkeric substance such as obtained polyethylene has excellent polymer morphology and high polymer bulk density thus.
In contrast table 1, the test-results data of sequence number 1 and 3 are known, and after copolymerization, catalyst activity has increase by a relatively large margin, thus illustrate that the load type non-metallocene catalyst adopting method provided by the invention to prepare has comparatively significant comonomer effect.
And visible by the molecular weight distribution of sequence number 1 to 4 and 13 to 15 in table 1, narrower by the molecular weight distribution obtained after catalyst olefinic polymerization provided by the invention.It is well known in the art that adopt Ziegler-Natta catalyst (active centre the is IVB race metal titanium) molecular weight distribution prepared between 5 ~ 8, and adopt molecular weight distribution prepared by chromium system Ziegler-Natta catalyst between 8 ~ 15.
By sequence number 1 in contrast table 1 and comparative example sequence number 13 ~ 15, in table 2, the test-results data of sequence number 1 and comparative example sequence number 3 ~ 5 are known, increase or reduce the add-on of Nonmetallocene title complex in catalyzer, its activity decreases or increases, molecular weight distribution narrows or broadens, and ultrahigh molecular weight polyethylene(UHMWPE) viscosity-average molecular weight also increases or reduces thereupon, but polymer stacks density decreases.And in catalyzer, in preparation process, increasing the chemical processing agent consumption of IVB race metallic compound, its active increase is comparatively remarkable, but polymer stacks density decreases.Thus illustrate that Nonmetallocene title complex has the effect affecting catalyst activity and determine polymer performance, and chemical processing agent plays material impact to catalyst activity and molecular weight distribution.Therefore researcher in this field knows, can be obtained the catalyzer of different activities, polymer stacks density and polymer performance by the proportioning of both changes.
From table 2, adopt catalyzer provided by the present invention, can prepare ultrahigh molecular weight polyethylene(UHMWPE), its bulk density increases all to some extent, and contrast sequence number 1 and 2 is visible, adopts methylaluminoxane can increase the viscosity-average molecular weight of polymkeric substance as promotor.In contrast table 2, the test-results data of sequence number 1 and comparative example 3 and 4 are known, increase or reduce the add-on of Nonmetallocene title complex in catalyzer, polymkeric substance viscosity-average molecular weight reduces thereupon or increases, thus illustrates that Nonmetallocene title complex also has the effect increasing polymkeric substance viscosity-average molecular weight.
Although be described in detail the specific embodiment of the present invention above in conjunction with the embodiments, it is pointed out that protection scope of the present invention not by the restriction of these embodiments, but determined by claims of annex.Those skilled in the art can carry out suitable change to these embodiments in the scope not departing from technological thought of the present invention and purport, and the embodiment after these changes is obviously also included within protection scope of the present invention.

Claims (15)

1. a preparation method for load type non-metallocene catalyst, comprises the following steps:
Make that magnesium compound is optional to react can dissolve in the solvent of described magnesium compound and described chemical processing agent simultaneously with the chemical processing agent being selected from IVB race metallic compound in the presence of an alcohol, obtain the step of the first slurries;
Make Nonmetallocene title complex and described first slurry liquid contacts, obtain the step of the second slurries; With
Second slurries described in convection drying, obtain the step of described load type non-metallocene catalyst.
2. according to preparation method according to claim 1, it is characterized in that, described IVB race metallic compound be selected from IVB race metal halide, IVB race metal alkyl compound, IVB race metal alkoxide, IVB race metal alkyl halides and IVB race metal alkoxide halogenide one or more.
3., according to preparation method according to claim 2, it is characterized in that, described IVB race metallic compound be selected from IVB race metal halide one or more.
4., according to preparation method according to claim 1, it is characterized in that, described magnesium compound be selected from magnesium halide, Alkoxymagnesium halides, alkoxyl magnesium, alkyl magnesium, alkyl halide magnesium and alkyl alkoxy magnesium one or more.
5., according to preparation method according to claim 4, it is characterized in that, described magnesium compound be selected from magnesium halide one or more.
6. according to preparation method according to claim 1, it is characterized in that, described solvent is selected from C 6-12aromatic hydrocarbon and halo C 6-12one or more in aromatic hydrocarbon, and described alcohol is selected from C 1-30fatty alcohol, C 6-30aromatic alcohol and C 4-30one or more in alicyclic ring alcohol, wherein said alcohol is optionally selected from halogen atom or C 1-6the substituting group of alkoxyl group replaces.
7. according to preparation method according to claim 6, it is characterized in that, described solvent is selected from C 6-12aromatic hydrocarbon, and described alcohol is selected from one or more in ethanol, butanols and 2-Ethylhexyl Alcohol.
8., according to preparation method according to claim 1, it is characterized in that, described Nonmetallocene title complex be selected from the compound with following chemical structural formula one or more:
In above chemical structural formula,
Q is 0 or 1;
D is 0 or 1;
M is 1,2 or 3;
M is selected from periodic table of elements III-th family to XI race atoms metal;
N is 1,2,3 or 4, depends on the valence state of described M;
X is selected from halogen, hydrogen atom, C 1-C 30the C of alkyl, replacement 1-C 30alkyl, oxy radical, nitrogen-containing group, sulfur-containing group, boron-containing group, containing aluminium base group, phosphorus-containing groups, silicon-containing group, germanic group or containing tin group, multiple X can be identical, also can be different, can also each other in key or Cheng Huan;
A be selected from Sauerstoffatom, sulphur atom, selenium atom, -NR 23r 24,-N (O) R 25r 26, -PR 28r 29,-P (O) R 30oR 31, sulfuryl, sulfoxide group or-Se (O) R 39, wherein N, O, S, Se and P are coordination atom separately;
B is selected from nitrogen-atoms, nitrogen-containing group, phosphorus-containing groups or C 1-C 30alkyl;
D is selected from nitrogen-atoms, Sauerstoffatom, sulphur atom, selenium atom, phosphorus atom, nitrogen-containing group, phosphorus-containing groups, C 1-C 30alkyl, sulfuryl or sulfoxide group, wherein N, O, S, Se and P are coordination atom separately;
E is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group, wherein N, O, S, Se and P are coordination atom separately;
G is selected from C 1-C 30the C of alkyl, replacement 1-C 30alkyl or safing function group;
→ represent singly-bound or double bond;
-represent covalent linkage or ionic linkage;
---represent coordinate bond, covalent linkage or ionic linkage;
R 1to R 3be selected from hydrogen, C independently of one another 1-C 30the C of alkyl, replacement 1-C 30alkyl or safing function group, R 22to R 33and R 39be selected from hydrogen, C independently of one another 1-C 30the C of alkyl or replacement 1-C 30alkyl, above-mentioned group can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan,
Described safing function groups be selected from halogens, oxy radical, nitrogen-containing group, silicon-containing group, germanic group, sulfur-containing group, containing tin group, C 1-C 10ester group or nitro,
Described halogen is selected from F, Cl, Br or I;
Described nitrogen-containing group is selected from -NR 23r 24,-T-NR 23r 24or-N (O) R 25r 26;
Described phosphorus-containing groups is selected from -PR 28r 29,-P (O) R 30r 31or-P (O) R 32(OR 33);
Described oxy radical is selected from hydroxyl ,-OR 34with-T-OR 34;
Described sulfur-containing group is selected from-SR 35,-T-SR 35,-S (O) R 36or-T-SO 2r 37;
The described seleno group that contains is selected from-SeR 38,-T-SeR 38,-Se (O) R 39or-T-Se (O) R 39;
Described group T is selected from C 1-C 30the C of alkyl or replacement 1-C 30alkyl;
Described R 37be selected from hydrogen, C 1-C 30the C of alkyl or replacement 1-C 30alkyl;
Described C 1-C 30alkyl is selected from C 1-C 30alkyl, C 7-C 30alkaryl, C 7-C 30aralkyl, C 3-C 30cyclic alkyl, C 2-C 30thiazolinyl, C 2-C 30alkynyl, C 6-C 30aryl, C 8-C 30condensed ring radical or C 4-C 30heterocyclic radical, wherein said heterocyclic radical contains the heteroatoms that 1-3 is selected from nitrogen-atoms, Sauerstoffatom or sulphur atom;
The C of described replacement 1-C 30alkyl is selected from one or more aforementioned halogen or aforementioned C 1-C 30the aforementioned C of alkyl alternatively base 1-C 30alkyl;
Wherein, described boron-containing group is selected from BF 4 -, (C 6f 5) 4b -or (R 40bAr 3) -;
Describedly be selected from aluminum alkyls, AlPh containing aluminium base group 4 -, AlF 4 -, AlCl 4 -, AlBr 4 -, AlI 4 -or R 41alAr 3 -;
Described silicon-containing group is selected from-SiR 42r 43r 44or-T-SiR 45;
Described germanic group is selected from-GeR 46r 47r 48or-T-GeR 49;
The described tin group that contains is selected from-SnR 50r 51r 52,-T-SnR 53or-T-Sn (O) R 54,
Described Ar represents C 6-C 30aryl, and
R 34to R 36, R 38and R 40to R 54be selected from hydrogen, aforementioned C independently of one another 1-C 30the C of alkyl or aforementioned replacement 1-C 30alkyl, wherein these groups can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan,
And described group T ditto defines.
9., according to preparation method according to claim 8, it is characterized in that, described Nonmetallocene title complex be selected from the compound (A) and compound (B) with following chemical structural formula one or more:
In chemical structural formulas all above,
F is selected from nitrogen-atoms, nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group or phosphorus-containing groups, wherein N, O, S, Se and P are coordination atom separately.
10. according to preparation method according to claim 9, it is characterized in that, described Nonmetallocene title complex is selected from the compound (A-1) with following chemical structural formula to compound (A-4) and compound (B-1) to one or more in compound (B-4):
In chemical structural formulas all above,
Y is selected from Sauerstoffatom, nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group or phosphorus-containing groups, wherein N, O, S, Se and P are coordination atom separately;
Z is selected from nitrogen-containing group, oxy radical, sulfur-containing group, containing seleno group, phosphorus-containing groups or cyano group, wherein N, O, S, Se and P are coordination atom separately;
R 4, R 6to R 21be selected from hydrogen, C independently of one another 1-C 30the C of alkyl, replacement 1-C 30alkyl or safing function group, above-mentioned group can be the same or different to each other, and wherein adjacent group can combine togather into key or Cheng Huan, and
R 5be selected from lone-pair electron on nitrogen, hydrogen, C 1-C 30the C of alkyl, replacement 1-C 30alkyl, oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups; Work as R 5for oxy radical, sulfur-containing group, nitrogen-containing group, containing seleno group or phosphorus-containing groups time, R 5in N, O, S, P and Se can carry out coordination as coordination atom and center IVB race atoms metal.
11., according to preparation method according to claim 1, is characterized in that, described Nonmetallocene title complex be selected from the compound with following chemical structural formula one or more:
12., according to preparation method according to claim 11, is characterized in that, described Nonmetallocene title complex be selected from the compound with following chemical structural formula one or more:
13. according to preparation method according to claim 1, it is characterized in that, in the mol ratio of the described magnesium compound of Mg element and described Nonmetallocene title complex for 1: 0.01-1, the ratio of described magnesium compound and described solvent is 1mol: 75 ~ 400ml, in the described magnesium compound of Mg element with the mol ratio of the described chemical processing agent of IVB race elemental metal for 1: 0.01-1, and in the mol ratio of the described magnesium compound of Mg element and described alcohol for 1: 0.02 ~ 4.00.
14. 1 kinds of load type non-metallocene catalysts, it manufactures by according to the preparation method described in any one of claim 1-13.
15. 1 kinds of alkene homopolymerization/copolymerization methods, it is characterized in that, with according to load type non-metallocene catalyst according to claim 14 for Primary Catalysts, to be selected from one or more in aikyiaiurnirsoxan beta, aluminum alkyls, haloalkyl aluminium, boron fluothane, boron alkyl and boron alkyl ammonium salt for promotor, make alkene homopolymerization or copolymerization.
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Citations (1)

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Publication number Priority date Publication date Assignee Title
CN101654492A (en) * 2008-08-21 2010-02-24 中国石化扬子石油化工有限公司 Super-high molecular polyethylene and preparation method and application thereof

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CN100537614C (en) * 2006-01-16 2009-09-09 中国石油化工股份有限公司 Method for synthesizing in situ polyethylene catalyst of non - metallocene in load type

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Publication number Priority date Publication date Assignee Title
CN101654492A (en) * 2008-08-21 2010-02-24 中国石化扬子石油化工有限公司 Super-high molecular polyethylene and preparation method and application thereof

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