CN102931030A - Processing method of vacuum corrugated pipe relay - Google Patents

Abstract

The invention discloses a processing method of a vacuum corrugated pipe relay. The vacuum corrugated pipe relay mainly comprises the following components: a vacuum pipe, a coil, an input electrode and an output electrode. The processing method is characterized in that the tube wall in the middle of the vacuum pipe is provided with threads, and the input electrode and the output electrode are fixedly arranged in the vacuum pipe; the rear end of the input electrode is tubular, the front end of the input electrode is slightly shaped like a Z-shaped shovel along the input electrode, the shovel-shaped part extends forwards and is parallel to a shaft axis of the input electrode, a small hole is formed in the top corner bent downwards and is communicated with a pipe cavity of the input electrode, a sealing body is arranged at the tail end of the input electrode and is formed by hot melting of the rest materials of the input electrode; and when the vacuum corrugated pipe relay is processed, the input electrode and the output electrode are assembled, then are fixedly arranged on a clamp, and are sleeved with the vacuum pipe with opened two ends, the two ends of the vacuum pipe are subjected to hot melting by a spray gun to form strengthening ends, so that the input electrode and the output electrode are fixedly arranged in the vacuum pipe, then air in the vacuum pipe is pumped by a pipe orifice of the input electrode and the small hole, the pipe orifice at the tail end of the input electrode is subjected to hot melting rapidly to form the sealing body, and then the coil is arranged on the outer sleeve of the vacuum pipe.

Description

The processing method of vacuum corrugated pipe relay

Technical field

The present invention relates to a kind of processing technology of relay.

Background technology

Relay is a kind of electronic control device, it has control system (claim not only input circuit) and by control system (but also claiming output loop), usually be applied in the automatic control circuit, in fact use less electric current to remove to control a kind of " automatic switch " of larger electric current.In circuit, play the effects such as automatic adjusting, safeguard protection, change-over circuit, use very extensive.Particularly a kind of vacuum relay is not only high pressure resistant, and highly sensitive, is aerospace field relay commonly used.But because vaccum case is the nature of glass, the operation that vacuumizes in the course of processing brings a lot of troubles for the manufacturing of this product, particularly after installing intraware, row vacuumizes again, usually stay suction nozzle at body, the projection as the glass liner of thermos bottom affects product appearance.Vacuum relay is when work simultaneously, because the sound contact is in vacuum state, arc extinguishing effectively when closure, usually high pressure can be near 10,000 volts, but because distance is shorter between this vacuum relay the two poles of the earth, when the relay pressure-bearing is too high, also can outside vacuum tube, produce electric arc, increase vacuum tube length, can affect taking up room of vacuum relay again.

Summary of the invention

The processing method of vacuum corrugated pipe relay is exactly for addressing the above problem disclosed a kind of technical scheme.Mainly comprise: vacuum tube (1), coil (2), the input utmost point (3), output stage (4), movable contact spring (11), armature (13), fixed contact (9), moving contact (15); It is characterized in that: vacuum tube (1) is glass tubular, be the screw thread tube wall in the middle part of tubulose, be level and smooth tube wall near both ends, two ends are for adding fixed end (5), (6), vacuum tube (1) and add fixed end (5), (6) are one-body molded; Coil (2) is nested with at the upper position near armature (13) of vacuum tube (1), the input utmost point (3) rear end is tubulose, the flat shovel shape that slightly is " Z " font behind 30 °～45 ° of the downward deviations of axial line of the front end edge input utmost point, shovel shape section protract and with the axis parallel of the input utmost point, at its drift angle place that bends downwards, be equipped with aperture (7), aperture (7) communicates with the tube chamber of the input utmost point (3), the end of the input utmost point (3) is equipped with obturator (17), obturator (17) is that the remainder material hot melt of the input utmost point (3) forms, static contact spring piece (8) is put in the shovel shape section riveting of the input utmost point (3), is installed with fixed contact (9) on the static contact spring piece (8); Output stage (4) is identical with the shape of the input utmost point (3), the part that places the outer end that adds fixed end (6) is cylinder, the cross section roughly was the plates (10) of serpentine when the front end shovel faced down and a side-looking is put in riveting under the shovel face, and make the front end face of plates (10) and the shovel section that inputs the utmost point (3) remain on same level and keep 3～4mm distance, the front end of plates (10) is nested with insulating barrier (12) near the position of armature (13), the cross section also slightly is serpentine during movable contact spring (11) side-looking, its rear end is between shovel section and plates (10) at output stage (4) put in rivet (16) riveting, the front center bottom surface is installed with armature (13), the above is installed with stop (14), stop (14) is the cylinder with base, be inverted "T"-shaped during side-looking, the corresponding position of the fixed contact (9) that is installed with in movable contact spring front end and the input utmost point (3) is installed with moving contact (15), the input utmost point (3) output stage (4) is installed with in vacuum tube (1) by adding fixed end (5) and (6) respectively, the top of stop (14) is under the elastic force effect of movable contact spring (11), overhead and is in moving contact (15) and fixed contact (9) often to open shape on the inwall of vacuum tube (1); The input utmost point (3) output stage (4) utmost point armature is soft magnetic material and makes, and static contact spring piece (8) movable contact spring (11) is copper material; Add to input first man-hour and be installed with on anchor clamps after the utmost point (3) and output stage (4) and assembly thereof machine, and put the not yet airtight vacuum tubes in two ends (1), the two ends of spray gun hot melt vacuum tube (1) form and add fixed end (5) and (6), and the input utmost point (3) output stage (4) is installed with in vacuum tube (1), then extract the interior air of vacuum tube out by the mouth of pipe and the aperture (7) of the input utmost point (3), and the terminal mouth of pipe of the hot melt input utmost point (3) forms obturator (17) rapidly, then is nested with coil (2) and gets final product outside vacuum tube (1).

This technique vacuumizes by the input utmost point owing to being after the intraware assembling is complete again, therefore can not stay the pumping mouth vestige at canals of stilling, and traditional machining tool need not improved or change, and has simplified technological process, has improved production efficiency.Owing to having adopted the Design of Screw Thread of vacuum tube, increased between the two poles of the earth the arc creep distance from, played the arc extinguishing effect.

Description of drawings

Referring to accompanying drawing, it is structural representation of the present invention;

Embodiment

Below in conjunction with width of cloth figure and specific embodiment technical characterictic of the present invention is described further.

Referring to accompanying drawing, the input utmost point (3) output stage (4) and assembly thereof are installed with in vacuum tube (1) by adding fixed end (5) and (6), and coil (2) is nested with at the position of vacuum tube (1) near armature (13); Add will input first man-hour the utmost point (3) and output stage (4) and assembly assembling thereof complete after, be installed with on anchor clamps, and maintenance finished product state, put the not yet airtight vacuum tubes in two ends (1), two-port through spray gun hot melt vacuum tube (1), formation adds fixed end (5) and (6), then will input oral area and the aperture (7) of the utmost point (3) and extract inner air tube out, and the spout part of the hot melt input utmost point (3) forms obturator (17) rapidly, puts coil (2) and gets final product.

Claims (4)

1. the processing method of vacuum corrugated pipe relay mainly comprises: vacuum tube (1), coil (2), the input utmost point (3), output stage (4), movable contact spring (11), armature (13), fixed contact (9), moving contact (15); It is characterized in that: described vacuum tube (1) is glass tubular, two ends are for adding fixed end (5) and (6), described vacuum tube (1) with add fixed end (5), (6) are one-body molded, the described input utmost point (3) and output stage (4) and assembly thereof add fixed end (5) and (6) are installed with in vacuum tube (1) through described respectively.

2. the processing method of vacuum corrugated pipe relay according to claim 1, it is characterized in that: the middle part tube wall of described vacuum tube (1) is the screw thread tube wall, is level and smooth tube wall near the tube wall at both ends.

3. the processing method of vacuum corrugated pipe relay according to claim 1, it is characterized in that: the described input utmost point (3) rear end is tubulose, the flat shovel shape that slightly is " Z " font behind 30 °～45 ° of the downward deviations of the axial line of the described input utmost point of front end edge (3), shovel shape section protract and with the axis parallel of the input utmost point (3), at its drift angle place that bends downwards, be equipped with aperture (7), described aperture (7) communicates with the tube chamber of the input utmost point (3), the end of the described input utmost point (3) is equipped with obturator (17), described obturator (17) is that the remainder material hot melt of the input utmost point (3) forms, static contact spring piece (8) is put in the shovel shape section riveting of the described input utmost point (3), is installed with fixed contact (9) on the described static contact spring piece (8).

4. any one according to claim 1～3, the processing technology of described vacuum relay, it is characterized in that: add and be installed with on anchor clamps after first the described input utmost point (3) and described output stage (4) and assembly thereof being machined man-hour, and put the not yet airtight vacuum tubes in two ends (1), the two ends of spray gun hot melt vacuum tube (1) form and add fixed end (5) and (6), and the described input utmost point (3) and output stage (4) are installed with in described vacuum tube (1), then extract the interior air of vacuum tube out by the mouth of pipe and the described aperture (7) of the described input utmost point (3), and the terminal mouth of pipe of the hot melt input utmost point (3) forms described obturator (17) rapidly, then is nested with coil (2) and gets final product outside vacuum tube (1).

Images