CN102922261A - Automatic diode assembling machine for junction box - Google Patents
Automatic diode assembling machine for junction box Download PDFInfo
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- CN102922261A CN102922261A CN201210426785XA CN201210426785A CN102922261A CN 102922261 A CN102922261 A CN 102922261A CN 201210426785X A CN201210426785X A CN 201210426785XA CN 201210426785 A CN201210426785 A CN 201210426785A CN 102922261 A CN102922261 A CN 102922261A
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Abstract
The invention relates to an automatic diode assembling machine for a junction box. The automatic diode assembling machine comprises a frame, wherein a vibrating feeder is arranged at the top (close to the left side) of the frame; the right side of the vibrating feeder is connected with a diode gripper module through a vibrating rail; a carrying module is arranged at the front side of the diode gripper module; a pressing module is arranged at the right side of the diode gripper module; and a carrier assembly is arranged at the front side of the pressing module. The automatic diode assembling machine for the junction box, provided by the invention, solves a plurality of problems that the production efficiency is low, the labor cost is relatively high, the quality is not ensured and the like, and is high in production efficiency and the quality is ensured; as a result, the labor intensity is reduced and the labor cost is effectively controlled; and therefore, the automatic diode assembling machine is suitable for wide-range popularization and use.
Description
Technical field
The present invention relates to a kind of diode automatic assembling for terminal box.
Background technology
Along with the generally application of solar energy, the demand of junction box assembly is also increasing, and junction box body terminal and diode are again indispensable spare and accessory parts in the middle of the junction box assembly simultaneously; In the terminal box production process, the packaging technology of junction box body terminal and diode all is the assembling of finishing these two kinds of parts by manual, usually reach by hand special fixture and cooperate the assembling of finishing part, traditional manual work can't satisfy growing demand, and packaging efficiency is low, and personnel are many, and cost is high, quality is unsecured, the phenomenons such as unmanageable.
In addition in the existing production process, efficient, quality etc. affect the factor of production capacity entirely by Artificial Control, just there are a lot of hidden danger in this, efficient stable poor, and personnel are according to different qualifications, production efficiency is different, so the control to production capacity is accurate not, also there have been a lot of difficult problems in the simultaneously control of quality, because artificial participation is arranged, so just had a lot of uncertain factors inside, quality just is difficult to control.Along with industrialized development, people require also in continuous raising product quality, in the handwork, can only lean on people's eyes to distinguish to the diode both positive and negative polarity, if people's eyes are in fatigue state for a long time, not only the actual bodily harm to the employee is very large, and the probability that the people makes mistakes under fatigue state also increases, and solves this difficult problem in the urgent need to a kind of automation equipment for this reason.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of diode automatic assembling that is used for terminal box simple in structure, easy to use.
Diode automatic assembling for terminal box of the present invention, comprise frame, the top of described frame is provided with vibration feeder near the left side, the right side of vibration feeder connects diode tong module by vibrating the track, the front side of diode tong module is provided with the carrying module, the right side of diode tong module is provided with pressing module, and the front side of pressing module is provided with the carrier assembly.
Diode automatic assembling for terminal box of the present invention, described diode tong module comprises the servomotor holder that is fixed on the module support, the rear end of servomotor holder is servomotor fixedly, the front end of servomotor is connected with the first leading screw, the front end of the first leading screw connects slide unit cylinder holder, slide unit cylinder holder is provided with the slide unit cylinder, be fixed with the jaw air cylinder fixed plate on the slide unit cylinder, be fixed with the jaw cylinder on the jaw air cylinder fixed plate, the bottom of jaw cylinder is connected with the jaw that is fixed on the jaw holder.
Diode automatic assembling for terminal box of the present invention, described carrying module comprises the base that is fixed on frame top, the right-hand member of base is provided with drive motors, the top of base is provided with the up and down mechanism that is connected with drive motors by leading screw, the right side of mechanism bottom is provided with and stretches out plate up and down, stretch out plate and be provided with exhibition tool and drawer type supporting plate, the drawer type supporting plate passes through air cylinder driven.
Diode automatic assembling for terminal box of the present invention, described pressing module comprises and is fixed on the pressing cylinder that top of the trellis is propped up in pressing, the bottom of pressing cylinder is provided with the laminating mechanism that is made of the adjustable pressing of 12 relative positions and setting-up screw, the below of laminating mechanism is provided with the exhibition booth, and a side of exhibition booth is provided with guiding mechanism.
Diode automatic assembling for terminal box of the present invention, described carrier assembly comprise the terminal box exhibition tool that is fixed on the slide rail, and terminal box exhibition tool drives by Rodless cylinder, and a side of terminal box exhibition tool is provided with clamp mechanism.
Compared with prior art beneficial effect of the present invention is: the diode automatic assembling for terminal box of the present invention has solved the problems such as production efficiency is low, cost of labor is higher, quality can not be guaranteed; Production efficiency is high, and quality is guaranteed, and labour intensity is reduced, and cost of labor is effectively controlled, and suits to apply on a large scale.
Description of drawings
Fig. 1 is the structural representation of the described a kind of diode automatic assembling for terminal box of the embodiment of the invention;
Fig. 2 is that the embodiment of the invention is described a kind of for the diode automatic assembling diode tong module of terminal box and the syndeton schematic diagram of vibration feeder;
Fig. 3 is the described a kind of structural representation of carrying module for the diode automatic assembling of terminal box of the embodiment of the invention;
Fig. 4 is the structural representation of the described a kind of diode automatic assembling pressing module for terminal box of the embodiment of the invention;
Fig. 5 is the structural representation of the described a kind of diode automatic assembling carrier assembly for terminal box of the embodiment of the invention.
Among the figure:
1, frame; 2, vibration feeder; 3, diode tong module; 31, module support; 32, servomotor holder; 33, servomotor; 34, the first leading screw; 35, slide unit cylinder holder; 36, slide unit cylinder; 37, jaw air cylinder fixed plate; 38, jaw cylinder; 39, jaw holder; 310, jaw; 4, carrying module; 41, base; 42, drive motors; 43, the second leading screw; 44, mechanism up and down; 45, stretch out plate; 46, exhibition tool; 47, drawer type supporting plate; 48, cylinder; 5, pressing module; 51, pressing support; 52, pressing cylinder; 53, laminating mechanism; 54, exhibition booth; 55, guiding mechanism; 6, carrier assembly; 61, slide rail; 62, terminal box exhibition tool; 63, Rodless cylinder; 64, clamp mechanism.
The specific embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples are used for explanation the present invention, but are not used for limiting the scope of the invention.
Shown in Fig. 1-5, a kind of diode automatic assembling for terminal box, comprise frame 1, the top of described frame 1 is provided with vibration feeder 2 near the left side, the right side of vibration feeder 2 connects diode tong module 3 by vibrating the track, the front side of diode tong module 3 is provided with carrying module 4, and the right side of diode tong module 3 is provided with pressing module 5, and the front side of pressing module 5 is provided with carrier assembly 6.
Diode automatic assembling for terminal box of the present invention, described diode tong module 3 comprises the servomotor holder 32 that is fixed on the module support 31, the rear end of servomotor holder 32 is servomotor 33 fixedly, the front end of servomotor 33 is connected with the first leading screw 34, the front end of the first leading screw 34 connects slide unit cylinder holder 35, slide unit cylinder holder 35 is provided with slide unit cylinder 36, be fixed with jaw air cylinder fixed plate 37 on the slide unit cylinder 36, be fixed with jaw cylinder 38 on the jaw air cylinder fixed plate 37, the bottom of jaw cylinder 38 is connected with the jaw 310 that is fixed on the jaw holder 39.
Diode automatic assembling for terminal box of the present invention, described carrying module 4 comprises the base 41 that is fixed on frame 1 top, the right-hand member of base 41 is provided with drive motors 42, the top of base 41 is provided with the up and down mechanism 44 that is connected with drive motors 42 by the second leading screw 43, the right side of mechanism 44 bottoms is provided with and stretches out plate 45 up and down, stretch out plate 45 and be provided with exhibition tool 46 and drawer type supporting plate 47, drawer type supporting plate 47 drives by cylinder 48.
Diode automatic assembling for terminal box of the present invention, described pressing module 5 comprises the pressing cylinder 52 that is fixed on pressing support 51 tops, the bottom of pressing cylinder 52 is provided with the laminating mechanism 53 that is made of the adjustable pressing of 12 relative positions and setting-up screw, the below of laminating mechanism 53 is provided with exhibition booth 54, and a side of exhibition booth 54 is provided with guiding mechanism 55.
Diode automatic assembling for terminal box of the present invention, described carrier assembly 6 comprise the terminal box exhibition tool 62 that is fixed on the slide rail 61, and terminal box exhibition tool 62 drives by Rodless cylinder 63, and a side of terminal box exhibition tool 62 is provided with clamp mechanism 64.
Diode automatic assembling for terminal box of the present invention is when specific works, the artificial terminal box of placing is in the terminal box exhibition tool of equipment carrier assembly, the carrier assembly drives by Rodless cylinder and begins action, terminal box is transplanted under the pressing module, the guiding mechanism action of pressing module, the precompressed terminal box.Diode tong module is finished arranging orderly diode feeding simultaneously, be transferred in the exhibition tool of carrying module, after optical fiber in the exhibition tool is sensed and in the exhibition tool placement cave diode is arranged, drive motors drives the action of carrying module, be transferred to diode under the pressing module and put into the exhibition booth of pressing module, then carry module and return back to initial position, the pressing cylinder action of pressing module puts the diode assembling in place.The pressing cylinder resets, and the precompressed guiding mechanism resets, and the carrier assembly resets, and manually takes out terminal box, is reentered into unassembled terminal box, finishes whole motion flow.
The above only is preferred embodiment of the present invention; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the technology of the present invention principle; can also make some improvement and modification, these improve and modification also should be considered as protection scope of the present invention.
Claims (5)
1. diode automatic assembling that is used for terminal box, comprise frame (1), it is characterized in that: the top of described frame (1) is provided with vibration feeder (2) near the left side, the right side of vibration feeder (2) connects diode tong module (3) by vibrating the track, the front side of diode tong module (3) is provided with carrying module (4), the right side of diode tong module (3) is provided with pressing module (5), and the front side of pressing module (5) is provided with carrier assembly (6).
2. the diode automatic assembling for terminal box according to claim 1, it is characterized in that: described diode tong module (3) comprises the servomotor holder (32) that is fixed on the module support (31), the rear end of servomotor holder (32) is servomotor (33) fixedly, the front end of servomotor (33) is connected with the first leading screw (34), the front end of the first leading screw (34) connects slide unit cylinder holder (35), slide unit cylinder holder (35) is provided with slide unit cylinder (36), be fixed with jaw air cylinder fixed plate (37) on the slide unit cylinder (36), be fixed with jaw cylinder (38) on the jaw air cylinder fixed plate (37), the bottom of jaw cylinder (38) is connected with the jaw (310) that is fixed on the jaw holder (39).
3. the diode automatic assembling for terminal box according to claim 1, it is characterized in that: described carrying module (4) comprises the base (41) that is fixed on frame (1) top, the right-hand member of base (41) is provided with drive motors (42), the top of base (41) is provided with the up and down mechanism (44) that is connected with drive motors (42) by the second leading screw (43), the right side of mechanism (44) bottom is provided with and stretches out plate (45) up and down, stretch out plate (45) and be provided with exhibition tool (46) and drawer type supporting plate (47), drawer type supporting plate (47) drives by cylinder (48).
4. the diode automatic assembling for terminal box according to claim 1, it is characterized in that: described pressing module (5) comprises the pressing cylinder (52) that is fixed on pressing support (51) top, the bottom of pressing cylinder (52) is provided with the laminating mechanism (53) that is made of the adjustable pressing of 12 relative positions and setting-up screw, the below of laminating mechanism (53) is provided with exhibition booth (54), and a side of exhibition booth (54) is provided with guiding mechanism (55).
5. the diode automatic assembling for terminal box according to claim 1, it is characterized in that: described carrier assembly (6) comprises the terminal box exhibition tool (62) that is fixed on the slide rail (61), terminal box exhibition tool (62) drives by Rodless cylinder (63), and a side of terminal box exhibition tool (62) is provided with clamp mechanism (64).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210426785XA CN102922261A (en) | 2012-10-31 | 2012-10-31 | Automatic diode assembling machine for junction box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210426785XA CN102922261A (en) | 2012-10-31 | 2012-10-31 | Automatic diode assembling machine for junction box |
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| CN102922261A true CN102922261A (en) | 2013-02-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210426785XA Pending CN102922261A (en) | 2012-10-31 | 2012-10-31 | Automatic diode assembling machine for junction box |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104002118A (en) * | 2014-06-19 | 2014-08-27 | 浙江工业大学 | Automatic junction box assembling device |
| CN104043962A (en) * | 2014-06-17 | 2014-09-17 | 无锡圣马科技有限公司 | Flat tube and cloud point assembling machine |
| CN104607941A (en) * | 2015-02-11 | 2015-05-13 | 浙江中环赛特光伏科技有限公司 | Junction box automatic assembling machine |
| CN106312499A (en) * | 2016-08-31 | 2017-01-11 | 宁波赛特威尔电子有限公司 | Transmitting tube transferring device |
| CN107309646A (en) * | 2017-07-28 | 2017-11-03 | 上海飞科电器股份有限公司 | The diode automatic assembling component of hair dryer full-wave rectification |
| CN108682730A (en) * | 2018-05-28 | 2018-10-19 | 重庆国斌兴自动化技术有限公司 | A kind of light emitting diode Semi-automatic assembler |
| CN109226538A (en) * | 2018-11-01 | 2019-01-18 | 江苏通灵电器股份有限公司 | A kind of electric conductor press-in device |
| CN109366125A (en) * | 2016-12-26 | 2019-02-22 | 东莞市蓉工自动化科技有限公司 | A kind of press bending apparatus of terminal |
| CN110394629A (en) * | 2019-06-20 | 2019-11-01 | 福州汇思博信息技术有限公司 | A kind of part automatic assembling apparatus |
| CN113979036A (en) * | 2021-10-27 | 2022-01-28 | 广州连捷精密技术有限公司 | Module assembly line equipment |
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| CN202384383U (en) * | 2011-12-31 | 2012-08-15 | 英利能源（中国）有限公司 | Device for automatically mounting junction box cover of solar battery assembly |
| CN202877842U (en) * | 2012-10-31 | 2013-04-17 | 苏州启睿达自动化设备有限公司 | Diode automatic assembling machine for junction box |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US20080029285A1 (en) * | 2006-08-03 | 2008-02-07 | Kelly Michael W | Bolt heater |
| CN201565956U (en) * | 2009-11-03 | 2010-09-01 | 北京建筑工程学院 | Short filamentous material packaging manipulator and packaging machine |
| CN201825857U (en) * | 2010-10-27 | 2011-05-11 | 东莞市和达电子设备有限公司 | Automatic forming machine for bulk light-emitting diodes |
| CN202278378U (en) * | 2011-07-18 | 2012-06-20 | 深圳市志杰达自动化机械有限公司 | Automatic carbon crystal brush holder assembling machine |
| CN202317611U (en) * | 2011-10-09 | 2012-07-11 | 周俊雄 | Machine for automatically assembling bottom shell of light emitting diode (LED) module |
| CN202258901U (en) * | 2011-10-10 | 2012-05-30 | 深圳市同心键科技有限公司 | Metal elastic sheet laminating machine |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104043962A (en) * | 2014-06-17 | 2014-09-17 | 无锡圣马科技有限公司 | Flat tube and cloud point assembling machine |
| CN104002118A (en) * | 2014-06-19 | 2014-08-27 | 浙江工业大学 | Automatic junction box assembling device |
| CN104607941A (en) * | 2015-02-11 | 2015-05-13 | 浙江中环赛特光伏科技有限公司 | Junction box automatic assembling machine |
| CN104607941B (en) * | 2015-02-11 | 2017-01-11 | 浙江中环赛特光伏科技有限公司 | Junction box automatic assembling machine |
| CN106312499A (en) * | 2016-08-31 | 2017-01-11 | 宁波赛特威尔电子有限公司 | Transmitting tube transferring device |
| CN109366125A (en) * | 2016-12-26 | 2019-02-22 | 东莞市蓉工自动化科技有限公司 | A kind of press bending apparatus of terminal |
| CN107309646A (en) * | 2017-07-28 | 2017-11-03 | 上海飞科电器股份有限公司 | The diode automatic assembling component of hair dryer full-wave rectification |
| CN107309646B (en) * | 2017-07-28 | 2023-11-10 | 上海飞科电器股份有限公司 | Automatic diode assembly component for full-wave rectification of electric hair drier |
| CN108682730A (en) * | 2018-05-28 | 2018-10-19 | 重庆国斌兴自动化技术有限公司 | A kind of light emitting diode Semi-automatic assembler |
| CN108682730B (en) * | 2018-05-28 | 2019-07-05 | 重庆国斌兴自动化技术有限公司 | A kind of light emitting diode Semi-automatic assembler |
| CN109226538A (en) * | 2018-11-01 | 2019-01-18 | 江苏通灵电器股份有限公司 | A kind of electric conductor press-in device |
| CN110394629A (en) * | 2019-06-20 | 2019-11-01 | 福州汇思博信息技术有限公司 | A kind of part automatic assembling apparatus |
| CN113979036A (en) * | 2021-10-27 | 2022-01-28 | 广州连捷精密技术有限公司 | Module assembly line equipment |
| CN113979036B (en) * | 2021-10-27 | 2023-11-10 | 广东连捷精密技术有限公司 | Module assembly line equipment |
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Effective date of abandoning: 20130213 |
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