CN102913535A - Processing apparatus and processing method for flocking flexible shaft - Google Patents
Processing apparatus and processing method for flocking flexible shaft Download PDFInfo
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- CN102913535A CN102913535A CN2011102179332A CN201110217933A CN102913535A CN 102913535 A CN102913535 A CN 102913535A CN 2011102179332 A CN2011102179332 A CN 2011102179332A CN 201110217933 A CN201110217933 A CN 201110217933A CN 102913535 A CN102913535 A CN 102913535A
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- flocking
- flexible shaft
- flexible axle
- wheel
- heating
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Abstract
The invention discloses a processing apparatus for a flocking flexible shaft. The processing apparatus comprises a material stack bin, a heating device and a traction wheel, wherein a wool spool coiled with wool is arranged in the material stack bin; the to-be-flocked flexible shaft used as a core wire is coiled on the flexible shaft wool spool; one end of the flexible shaft penetrates the material stack bin and the heating device to be connected to the traction wheel; and the wool is coiled on the flexible shaft. The processing apparatus adopts a hot melting method to realize mechanical automatic production, thereby reducing work intensity of operation staff and dependence on the manual technology, allowing processing technology to realize reel production of the flocking flexible shafts, and improving the processing efficiency. The produced flocking flexible shaft has universality.
Description
Technical field
The present invention relates to field of machining, relate in particular to a kind of process equipment and processing method thereof of Flocking flexible shaft.
Background technique
Flocking flexible shaft has damping compared to common flexible axle, the effect of noise-reduction, therefore the use of Flocking flexible shaft has been tending towards extensive both at home and abroad, especially for high-grade automobile, motion for the demanding field of noise comfort level, such as power sunroof, automatic seat has all used comparative maturity, at present domesticly do this Knap surface flexible axle and generally all adopt known electrostatic flocking technology, such as practical new patent 200420020594.4, but this Knap surface flexible axle processing technology is in the actual production manufacture process, craft method for the operating personnel has direct dependence, qualification for personnel is had relatively high expectations, and quality is unstable, and actual production will be processed according to client's the customized lengths that requires, do not have the product versatility, can not rolling production, lower on the work efficiency, have also in putting into practice using process that the end of a thread comes unstuck and problem that the knitting wool off-line occurs.
Summary of the invention
In view of the defective that above-mentioned prior art exists, the objective of the invention is to propose a kind of process equipment and processing method thereof of Flocking flexible shaft.
Purpose of the present invention will be achieved by the following technical programs:
A kind of process equipment of Flocking flexible shaft comprises a material stack storehouse, a heating equipment and a draught wheel; Being placed with coiling in the described material stack storehouse has the knitting wool I-beam wheel of knitting wool; One flexible axle for the treatment of flocking as heart yearn coils on the flexible axle I-beam wheel, and an end of described flexible axle passes described material stack storehouse and heating equipment, is connected on the described draught wheel; Described knitting wool is wound on the described flexible axle.
Preferably, the process equipment of above-mentioned a kind of Flocking flexible shaft, wherein: also be provided with a cooling unit and coiled strip wheel after the described draught wheel, described flexible axle passes described cooling unit, coils on described coiled strip wheel.
Preferably, the process equipment of above-mentioned a kind of Flocking flexible shaft, wherein: described heating equipment is high frequency coil or electric heating wire.
Preferably, the process equipment of above-mentioned a kind of Flocking flexible shaft, wherein: described cooling unit comprises cooling tube.
A kind of processing method of Flocking flexible shaft comprises the steps:
Step 1: described knitting wool is coiled on the described knitting wool I-beam wheel, and places described material stack storehouse;
Step 2: an end that will be coiled in the flexible axle on the flexible axle I-beam wheel passes described material stack storehouse and described heating equipment, is connected on the described draught wheel;
Step 3: take described flexible axle as heart yearn, described knitting wool is snapped in the coil of described flexible axle, start the storehouse rotation of material stack, thereby be wrapped on the flexible axle, start simultaneously described draught wheel, make the flexible axle motion forward under the traction of draught wheel after being twined by knitting wool;
Step 4: step 3 obtains described flexible axle after being twined by knitting wool is through the heating of described heating equipment, clings flexible axle after knitting wool is melted, and obtains Flocking flexible shaft.
Preferably, the processing method of above-mentioned a kind of Flocking flexible shaft, wherein: the method that heats in the described step 4 comprises high frequency coil heating or electric-heating-wire-heating, and heating-up temperature is 100 ℃ ~ 300 ℃.
Preferably, the processing method of above-mentioned a kind of Flocking flexible shaft, wherein: further comprising the steps of: the Flocking flexible shaft that described step 4 is obtained stretches to enter in the described cooling unit and cools off, and then is coiled on the described coiled strip wheel.
Outstanding effect of the present invention is: utilize hot fusion method to replace existing static to cooperate glue to bind the technology of fine hair, whole process all can realize mechanical automation production, can control preferably constant product quality as long as set the parameter of machine, reduce operator's labor intensity and to artificial technology's dependence, make processing technology can accomplish the rolling production of Flocking flexible shaft, improved work efficiency, the Flocking flexible shaft of producing has versatility.In addition, whole process is not used glue, has not only evaded cull that glue using process meeting produces and the bonding problem such as not firm, has avoided occurring because viscose glue is inhomogeneous the problem that knitting wool wire jumper, tight or off-line cause quality yet.
Following constipation closes embodiment's accompanying drawing, the specific embodiment of the present invention is described in further detail, so that technical solution of the present invention is easier to understand, grasp.
Description of drawings
Fig. 1 is the structural representation of process equipment of a kind of Flocking flexible shaft of the embodiment of the invention 1.
Embodiment
Embodiment 1
The process equipment of a kind of Flocking flexible shaft of the present embodiment as shown in Figure 1, comprises material stack storehouse 1, heating equipment 2 and draught wheel 3; Heating equipment 2 is high frequency coil or electric heating wire.Be placed with the knitting wool I-beam wheel 4 that coiling has knitting wool in the material stack storehouse 1; The flexible axle for the treatment of flocking 5 as heart yearn coils on flexible axle I-beam wheel 6, and an end of flexible axle 5 passes material stack storehouse 1 and heating equipment 2, is connected on the draught wheel 3; Knitting wool is wound on the flexible axle 5.Also be provided with cooling tube 7 and coiled strip wheel 8 after the draught wheel 3, flexible axle 5 passes cooling tube 7, coils on coiled strip wheel 8.
The processing method of the process equipment of a kind of Flocking flexible shaft of application the present embodiment comprises the steps:
Step 1: knitting wool is coiled on the knitting wool I-beam wheel 4, and places material stack storehouse 1;
Step 2: the flexible axle I-beam wheel 6 that will coil flexible axle 5 is fixing, and an end of flexible axle 5 is passed material stack storehouse 1 and heating equipment 2, is connected on the draught wheel 3;
Step 3: take flexible axle 5 as heart yearn, knitting wool is snapped in the coil of flexible axle 5, start 1 rotation of material stack storehouse, so that knitting wool closely is wound on the flexible axle 5, whether inspection knitting wool is arranged closely and is put in place; Start simultaneously draught wheel 3, make flexible axle 5 motion forward under the traction of draught wheel 3 after being twined by knitting wool;
Step 4: the flexible axle 5 that step 3 obtains after being twined by knitting wool is through the heating of heating equipments 2, and the method for heating comprises high frequency coil heating or electric-heating-wire-heating, and heating-up temperature is 100 ℃ ~ 300 ℃, clings flexible axle 5 after knitting wool is melted, and obtains Flocking flexible shaft;
Step 5: the Flocking flexible shaft stretching that step 4 is obtained enters cooling tube 7 interior coolings, then is coiled on the coiled strip wheel 8, finishes production.
The present embodiment utilizes hot fusion method to replace existing static to cooperate glue to bind the technology of fine hair, whole process all can realize mechanical automation production, can control preferably constant product quality as long as set the parameter of machine, reduce operator's labor intensity and to artificial technology's dependence, make processing technology can accomplish the rolling production of Flocking flexible shaft, be convenient to control and management, improved work efficiency, the Flocking flexible shaft of producing has versatility, and the cashmere density quality can be controlled in benchmark ± 0.3lbs.In addition, whole process is not used glue, has not only evaded cull that glue using process meeting produces and the bonding problem such as not firm, has avoided occurring because viscose glue is inhomogeneous the problem that knitting wool wire jumper, tight or off-line cause quality yet.
The present invention still has numerous embodiments, and all employing equivalents or equivalent transformation and all technological schemes of forming all drop within protection scope of the present invention.
Claims (7)
1. the process equipment of a Flocking flexible shaft is characterized in that: comprise a material stack storehouse, a heating equipment and a draught wheel; Being placed with coiling in the described material stack storehouse has the knitting wool I-beam wheel of knitting wool; One flexible axle for the treatment of flocking as heart yearn coils on the flexible axle I-beam wheel, and an end of described flexible axle passes described material stack storehouse and heating equipment, is connected on the described draught wheel; Described knitting wool is wound on the described flexible axle.
2. the process equipment of a kind of Flocking flexible shaft according to claim 1 is characterized in that: also be provided with a cooling unit and coiled strip wheel after the described draught wheel, described flexible axle passes described cooling unit, coils on described coiled strip wheel.
3. the process equipment of a kind of Flocking flexible shaft according to claim 1, it is characterized in that: described heating equipment is high frequency coil or electric heating wire.
4. the process equipment of a kind of Flocking flexible shaft according to claim 2, it is characterized in that: described cooling unit comprises cooling tube.
5. application rights requires the processing method of a kind of Flocking flexible shaft of 1 described process equipment, it is characterized in that comprising the steps:
Step 1: described knitting wool is coiled on the described knitting wool I-beam wheel, and places described material stack storehouse;
Step 2: an end that will be coiled in the flexible axle on the flexible axle I-beam wheel passes described material stack storehouse and described heating equipment, is connected on the described draught wheel;
Step 3: take described flexible axle as heart yearn, described knitting wool is snapped in the coil of described flexible axle, start the storehouse rotation of material stack, thereby be wrapped on the flexible axle, start simultaneously described draught wheel, make the flexible axle motion forward under the traction of draught wheel after being twined by knitting wool;
Step 4: step 3 obtains described flexible axle after being twined by knitting wool is through the heating of described heating equipment, clings flexible axle after knitting wool is melted, and obtains Flocking flexible shaft.
6. the processing method of a kind of Flocking flexible shaft according to claim 5 is characterized in that: the method that heats in the described step 4 comprises high frequency coil heating or electric-heating-wire-heating, and heating-up temperature is 100 ℃ ~ 300 ℃.
7. the processing method of a kind of Flocking flexible shaft according to claim 5 characterized by further comprising following steps: the Flocking flexible shaft that described step 4 is obtained stretches to enter in the described cooling unit and cools off, and then is coiled on the described coiled strip wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102179332A CN102913535A (en) | 2011-08-01 | 2011-08-01 | Processing apparatus and processing method for flocking flexible shaft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102179332A CN102913535A (en) | 2011-08-01 | 2011-08-01 | Processing apparatus and processing method for flocking flexible shaft |
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| Publication Number | Publication Date |
|---|---|
| CN102913535A true CN102913535A (en) | 2013-02-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011102179332A Pending CN102913535A (en) | 2011-08-01 | 2011-08-01 | Processing apparatus and processing method for flocking flexible shaft |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108591237A (en) * | 2018-04-10 | 2018-09-28 | 上海高齐汽车配件有限公司 | A kind of reduction noise Flocking flexible shaft manufacture craft |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101871507A (en) * | 2009-04-21 | 2010-10-27 | 株式会社海莱客思 | Band tooth trace cable, cable installation and the movement system of moving body with band tooth trace cable |
| CN101956754A (en) * | 2009-07-17 | 2011-01-26 | 上海高齐汽车配件有限公司 | Skylight flocking flexible shaft for reducing noise and preparation method thereof |
| WO2011037070A1 (en) * | 2009-09-25 | 2011-03-31 | 株式会社ハイレックスコーポレーション | Toothed cable, cable device provided with a toothed cable, and system for moving a moving object, said system provided with a toothed cable |
| CN202182102U (en) * | 2011-08-01 | 2012-04-04 | 舒能（苏州）工业技术有限公司 | Processing equipment for flocking flexible shaft |
-
2011
- 2011-08-01 CN CN2011102179332A patent/CN102913535A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101871507A (en) * | 2009-04-21 | 2010-10-27 | 株式会社海莱客思 | Band tooth trace cable, cable installation and the movement system of moving body with band tooth trace cable |
| CN101956754A (en) * | 2009-07-17 | 2011-01-26 | 上海高齐汽车配件有限公司 | Skylight flocking flexible shaft for reducing noise and preparation method thereof |
| WO2011037070A1 (en) * | 2009-09-25 | 2011-03-31 | 株式会社ハイレックスコーポレーション | Toothed cable, cable device provided with a toothed cable, and system for moving a moving object, said system provided with a toothed cable |
| CN202182102U (en) * | 2011-08-01 | 2012-04-04 | 舒能（苏州）工业技术有限公司 | Processing equipment for flocking flexible shaft |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108591237A (en) * | 2018-04-10 | 2018-09-28 | 上海高齐汽车配件有限公司 | A kind of reduction noise Flocking flexible shaft manufacture craft |
| CN108591237B (en) * | 2018-04-10 | 2021-08-17 | 上海高齐汽车配件有限公司 | Manufacturing process of flocking flexible shaft for reducing noise |
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Application publication date: 20130206 |