A kind of levelling machine
Technical field
The present invention relates to a kind of levelling machine, particularly a kind of for smoothing the levelling machine that thickness is 0.2-1.0mm small size strip plate part.
Background technology
Levelling machine is in the market all flatten before the punching press of raw material material, but in actual production process, many workpiece need to heat-treat and other destressing manufacturing process after punching press.Distortion can be produced for many materials such as temperature-sensitive material etc. in heat treatment or other destressing manufacturing process, thus cannot need of production be met.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of thickness of smoothing is effectively the levelling machine that 0.2-1.0mm small size strip plate part produces distortion in heat treatment or destressing manufacturing process.
Technical scheme of the present invention is a kind of levelling machine, comprises base, the levelling machine be arranged on base, is used for providing the drive unit of driving force to levelling machine;
Described levelling machine comprises and is arranged on base upper plate, is arranged on the first riser and second riser at base plate two ends; Be arranged on the transverse slat on the first riser and the second riser top simultaneously;
To be arranged in the first riser notch and along the first riser vertical direction slide the first slide block and the second slide block, to be arranged in the second riser notch and along the second riser vertical direction slip the 3rd slide block and Four-slider; The first described slide block and the 3rd slide block symmetry; The second alleged slide block and Four-slider symmetry;
Rotate the first turning cylinder be arranged between the first slide block and the 3rd slide block, rotate the first upper roller be arranged on the first turning cylinder;
Rotate second turning cylinder of at least three be arranged between the second slide block and Four-slider; Rotate the second upper roller be arranged on every root second turning cylinder; The axis of the first described turning cylinder and whole second turning cylinder axis being parallel and be positioned in same level;
Rotate and to be arranged between the first riser and the second riser and the 3rd turning cylinder be positioned at immediately below the first turning cylinder, rotate the first bottom roller be arranged on the 3rd turning cylinder, be arranged on the transmitting gear on the first bottom roller, described transmitting gear is positioned on the first bottom roller of the second riser; Described transmitting gear and the first bottom roller synchronous axial system;
Rotate at least four the 4th turning cylinders be arranged between the first riser and the second riser; Rotate the second bottom roller be arranged on every root the 4th turning cylinder, be arranged on the tooth sector on each second bottom roller, described tooth sector is positioned on the second bottom roller of the second riser end; Described tooth sector and the second bottom roller synchronous axial system; The axis of the 3rd described turning cylinder and the axis being parallel of whole 4th turning cylinder and be positioned in same level; The center of two the 4th turning cylinders that the center of the second described turning cylinder is adjacent with this second turning cylinder between two line is equilateral triangle; The line of centres between two of two the second turning cylinders in center that the center of the 4th described turning cylinder is adjacent with the 4th turning cylinder is equilateral triangle;
Rotate the 5th turning cylinder of at least four be arranged on the second riser, the 5th described turning cylinder is positioned at the below of whole 4th turning cylinder and the 3rd turning cylinder; Be arranged on the driving tooth sector on every root the 5th turning cylinder, described driving tooth sector is arrangement in " one " font; Two that described each driving tooth sector is adjacent with the whole tooth sectors being positioned at top successively are from left to right meshed, and last drives tooth sector to be meshed with transmitting gear with last tooth sector being positioned at top;
Rotate the driving shaft be arranged on the second riser, be arranged on the driven wheel of driving shaft one end; Described driven wheel is meshed with the driving tooth sector of the driving tooth sector one end arranged in " one " font; The other end of described driving shaft is connected with drive unit.
Further improvement of the present invention, drives the first slide block and the second slide block to slide along the vertical direction of the first riser by adjusting device.
Further improvement of the present invention, described adjusting device comprises the first slide block adjusting screw(rod) of at least one rotating and be arranged on transverse slat, and the bottom of the first described slide block adjusting screw(rod) is connected with the first slide block; Rotate the first slide block be arranged on the first slide block adjusting screw(rod) and regulate clamp nut, to be sleeved on the first slide block adjusting screw(rod) and the first stage clip between transverse slat and the first slide block, to be arranged in the second riser and be connected with the first slider bottom at least one first to reply stage clip; Be arranged on the second slide block adjusting screw(rod) of at least one on transverse slat, the bottom of the second described slide block adjusting screw(rod) is connected with the second slide block; Rotate the second slide block be arranged on the second slide block adjusting screw(rod) and regulate clamp nut, to be sleeved on the second slide block adjusting screw(rod) and the second stage clip between transverse slat and the second slide block, to be arranged in the second riser and be connected with the second slider bottom at least one second to reply stage clip.
Further improvement of the present invention, drives the 3rd slide block and Four-slider to slide along the second riser vertical direction by adjusting device.Described adjusting device is identical with described adjusting device structure.
Further improvement of the present invention, the quantity of the second described turning cylinder is three.
Further improvement of the present invention, the quantity of the 4th described turning cylinder is four.
Further improvement of the present invention, the quantity of the 5th described turning cylinder is four.
Further improvement of the present invention, the governing box that described drive unit comprises buncher and is connected with base; Described governing box panel is provided with speed governing knob and speed-regulating switch.
The invention has the beneficial effects as follows:
One: smoothing quality is controlled.
Flatness has a very large lifting before and after use levelling machine.
Two: production efficiency improves, production cost reduces.
Use artificial smoothing, be 1200PCS/ people when hourly output is maximum before.Use after levelling machine, output increased is to 3000PCS/ people per hour. output increased 1.5 times.Cost of labor is greatly reduced while enhancing productivity.
Three: staff labor intensity reduces, and alleviates workload.
Use when manually smoothing, often smooth that a product needed employee is put, school, get workpiece three steps, labour intensity is high, employee's fatiguability.After using levelling machine, only need employee to carry out knocking off part, save time and reduce labour intensity.
Four: the improvement of properties of product and the impact on market.
Artificial smoothing needs multiple-contact heat-sensitive sheet, the contingent performance impact such as make sweat stain on hand, moisture etc. cause the oxidation of heat-sensitive sheet, to get rusty.The control of simultaneously smoothing quality makes the temperature-controlled precision of product promote, and improves the market competitiveness.
Accompanying drawing explanation
Fig. 1 is three-dimensional icon of the present invention intention.
Fig. 2 is the front view of Fig. 1.
Fig. 3 is the A-A sectional view of Fig. 2.
Wherein: 1, base, 2, levelling machine, 2-1, base plate, 2-2, first riser, 2-3, second riser, 24, transverse slat, 2-6, first slide block, 2-7, second slide block, 2-8, 3rd slide block, 2-9, Four-slider, 2-10 first turning cylinder, 2-11, first upper roller, 2-13, second turning cylinder, 2-14, second upper roller, 2-15, 3rd turning cylinder, 2-16, transmitting gear, 2-17, 4th turning cylinder, 2-18, tooth sector, 2-19, first bottom roller, 2-20, second bottom roller, 2-21, drive tooth sector, 2-22, driving shaft, 2-23, driven wheel, 2-24, 5th turning cylinder, 3, drive unit, 3-1, buncher, 3-2, governing box, 3-2-1, speed governing knob, 3-2-2, speed-regulating switch, 4, first adjusting device, 4-1, first slide block adjusting screw(rod), 4-2, first slide block regulates clamp nut, 4-3, first stage clip, 4-4, first replys stage clip, 4-5, second slide block adjusting bolt, 4-6, second slide block regulates clamp nut, 4-7, second stage clip, 4-8, second replys stage clip, 5, second adjusting device.
Detailed description of the invention
The present invention is further described for 1-Fig. 3 by reference to the accompanying drawings:
A kind of levelling machine of the present invention, comprises base 1, levelling machine 2, drive unit 3, first adjusting device 4 and the second adjusting device 5.As shown in Figure 1.
Levelling machine 2, comprises base plate 2-1, the first riser 2-2, the second riser 2-3, transverse slat 2-4, the first slide block 2-6, the second slide block 2-7, the 3rd slide block 2-8, Four-slider 2-9, the first turning cylinder 2-10, the first upper roller 2-11, the second turning cylinder 2-13, the second upper roller 2-14, the 3rd turning cylinder 2-15, transmitting gear 2-16, the 4th turning cylinder 2-17, tooth sector 2-18, the first bottom roller 2-19, the second bottom roller 2-20, drives tooth sector 2-21, driving shaft 2-22, driven wheel 2-23 and the 5th turning cylinder 2-24.As shown in Figure 2 and Figure 3.
Drive unit 3, comprises buncher 3-1, governing box 3-2, speed governing knob 3-2-1 and speed-regulating switch 3-2-2.
First adjusting device 4, comprises the first slide block adjusting screw(rod) 4-1, the first slide block regulates clamp nut 4-2, the first stage clip 4-3, first replys stage clip 4-4, the second slide block adjusting bolt 4-5, the second slide block regulates clamp nut 4-6, the second stage clip 4-7 and the second reply stage clip 4-8.As shown in Figure 2 and Figure 3.
Base plate 2-1 in levelling machine 2 is arranged on base 1, and the first riser 2-2 and the second riser 2-3 is arranged on the both sides of base plate 2-1 respectively, and transverse slat 2-4 is arranged on the first riser 2-2 and the second riser 2-3; Base plate 2-1, the first riser 2-2, the second riser 2-3 and transverse slat 2-4 are in " mouth " shape.First slide block 2-6 and the second slide block 2-7 is arranged in the first riser 2-2, and the first slide block 2-6 and the second slide block 2-7 all can slide along the vertical direction of the first riser 2-2.3rd slide block 2-8 and Four-slider 2-9 is arranged on the second riser 2-3, and the 3rd slide block 2-8 and Four-slider 2-9 all can slide along the vertical direction of the second riser 2-3.First slide block 2-6 and the 3rd slide block 2-8 is symmetrical, and the second slide block 2-7 and Four-slider 2-9 is symmetrical.
The two ends of the first turning cylinder 2-10 are arranged between the first slide block 2-6 and the 3rd slide block 2-8 by bearing, and the first turning cylinder 2-10 can be rotated around the axis of the first turning cylinder 2-10 by bearing between the first slide block 2-6 and the 3rd slide block 2-8 simultaneously.First upper roller 2-11 is sleeved on the first turning cylinder 2-10, and the first upper roller 2-11 can rotate around the first turning cylinder 2-10 simultaneously.
Three second turning cylinder 2-13 are all arranged between the second slide block 2-7 and Four-slider 2-9 by bearing, and three second turning cylinder 2-13 all can rotate around respective axis.Three second turning cylinder 2-13 are all provided with the second upper roller 2-14, and the second upper roller 2-14 all can rotate around the second respective turning cylinder 2-13 simultaneously.
The axis of the first turning cylinder 2-10 and three second turning cylinder 2-13 axis being parallel and be positioned in same level.
3rd turning cylinder 2-15 is arranged between the first riser 2-2 and the second riser 2-3 by bearing, and the 3rd turning cylinder 2-15 can around own axis simultaneously.3rd turning cylinder 2-15 is positioned at immediately below the first turning cylinder 2-10.First bottom roller 2-19 is sleeved on the 3rd turning cylinder 2-15, and the first bottom roller 2-19 can rotate around the 3rd turning cylinder 2-15 simultaneously.Tooth sector 2-18 is arranged on the first bottom roller 2-19 by linking bond, and tooth sector 2-18 is positioned on the first bottom roller 2-19 of second riser 2-3 one end.
Four the 4th turning cylinder 2-17 are all arranged between the first riser 2-2 and the second riser 2-3 by bearing, and the 4th turning cylinder 2-17 can rotate around respective axis simultaneously.Four the 4th turning cylinder 2-17 are all provided with the second bottom roller 2-20, and the second bottom roller 2-20 all can rotate around the 4th respective turning cylinder 2-17.Four tooth sector 2-18 are all arranged on the second bottom roller 2-20 by linking bond, and four tooth sector 2-18 are all positioned on the second bottom roller 2-20 of second riser 2-3 one end.
The axis of the 3rd turning cylinder 2-15 and the axis being parallel of the 4th turning cylinder 2-17 and be positioned in same level.Simultaneously the center of two the 4th turning cylinder 2-17 that the center of the second turning cylinder 2-13 is adjacent with this second turning cylinder 2-13 between two line be equilateral triangle.The center of two the second turning cylinder 2-13 that the center of the 4th turning cylinder 2-17 is adjacent with the 4th turning cylinder 2-17 between two line is equilateral triangle.
Four the 5th turning cylinder 2-24 are arranged on the second riser 2-3 by bearing, and the 5th turning cylinder 2-24 is positioned at the below of whole 4th turning cylinder 2-17 and the 3rd turning cylinder 2-15; Tooth sector 2-21 is driven to be arranged on the 5th turning cylinder 2-24.Drive tooth sector 2-21 arrangement in " one " font; Two that each driving tooth sector 2-21 is adjacent with the whole tooth sector 2-18 being positioned at top successively are from left to right meshed, and last drives tooth sector 2-21 to be meshed with transmitting gear 2-16 with last tooth sector 2-18 being positioned at top.Namely first driving tooth sector 2-21 of high order end is meshed with start at from left to right first of the side of being located thereon and second tooth sector 2-18; First drives tooth sector 2-21 to be meshed with second and the 3rd tooth sector 2-18; The like, until last drives tooth sector 2-21 to be meshed with last tooth sector 2-18 and transmitting gear 2-16.
Driving shaft 2-22 is arranged on the second riser 2-3, and driving shaft 2-22 can around own axis simultaneously.Driven wheel 2-23 is arranged on one end of driving shaft 2-22 by linking bond, and driven wheel 2-23 is meshed with the driving tooth sector 2-21 of the driving tooth sector 2-21 one end arranged in " one " font.Namely driven wheel 2-23 drives tooth sector 2-21 to be meshed with leftmost one, or drives tooth sector 2-21 to be meshed with rightmost one.Drive unit 3 is connected with the other end of driving shaft 2-22.Drive unit 3 comprises buncher 3-1 and governing box 3-2.Governing box 3-2 panel is provided with speed governing knob 3-2-1 and speed-regulating switch 3-2-2.
The present invention adopts gear drive, and applicable flattening precision requires high product, adopts high-precision bearing simultaneously, and installs lubricating system additional, extends the service life of equipment.
The present invention adopts the first adjusting device 4 to drive the first slide block 2-6 and the second slide block 2-7 to slide along the vertical direction of the first riser 2-2.
The first slide block adjusting bolt 4-1 in first adjusting device 4 is arranged on transverse slat 2-4, and the vertical direction along the first riser 2-2 that simultaneously can rotate moves up and down.The bottom of the first slide block adjusting bolt 4-1 contacts with the first slide block 2-6.First slide block regulates clamp nut 4-2 to be sleeved on the first slide block adjusting bolt 4-1.First stage clip 4-3 is sleeved on the first slide block adjusting bolt 4-1 and between transverse slat 2-4 and the first slide block 2-6.First replys stage clip 4-4 is arranged in the first riser 2-2 simultaneously tactile with the bottom connection of the first slide block 2-6.In the course of the work, when the first slide block adjusting bolt 4-1 unclamps, namely when the first slide block adjusting bolt 4-1 does not contact with the first slide block 2-6, first replys stage clip 4-4 by the first slide block 2-6 upwardly, first slide block adjusting bolt 4-1 is contacted with the first slide block 2-6, the first slide block adjusting bolt 4-1 return upwards can be accelerated.Second slide block adjusting bolt 4-5 is arranged on transverse slat 2-4, and the vertical direction along the second riser 2-3 that simultaneously can rotate moves up and down.The bottom of the second slide block adjusting bolt 4-5 contacts with the second slide block 2-7.Second slide block regulates clamp nut 4-6 to be sleeved on the second slide block adjusting bolt 4-5.Second stage clip 4-7 to be sleeved on the second slide block adjusting bolt 4-5 and between transverse slat 2-4 and the second slide block 2-7.Second replys stage clip 4-8 is arranged in the second riser 2-3 simultaneously tactile with the bottom connection of the second slide block 2-7.In the course of the work, when the second slide block adjusting bolt 4-5 unclamps, namely when the second slide block adjusting bolt 4-5 does not contact with the second slide block 2-7, second replys stage clip 4-8 by the second slide block 2-7 upwardly, second slide block adjusting bolt 4-5 is contacted with the second slide block 2-7, the second slide block adjusting bolt 4-5 return upwards can be accelerated.
The course of work of the present invention:
Preparation:
1, determine material whether the specification that is suitable for by this levelling machine;
2, before smoothing, the direction of workpiece material radian projection unanimously upwards sends levelling machine to;
3, through levelling machine out after material radian be still two downwards in the middle of upwards time, leveling wheel screw should being adjusted, making leveling wheel toward pressing down.
4, through levelling machine out after material radian two upwards in the middle of downwards time, leveling wheel screw should being adjusted, making leveling wheel toward rising.
The course of work:
1, buncher rotating speed is regulated;
2, buncher drives driven wheel 2-23 to rotate, and driven wheel 2-23 rotates and drives tooth sector 2-18 and whole driving tooth sector 2-21 to rotate; Tooth sector 2-18 and whole driving tooth sector 2-21 rotates; The first bottom roller 2-19 and the second whole bottom roller 2-20 is driven to rotate;
3, workpiece is put between the first upper roller 2-11 and the first bottom roller 2-19, and the first bottom roller 2-19 rotates and the frictional force of the first upper roller 2-11 drives workpiece to press motor rotation direction advance; Make workpiece through the first upper roller 2-11 and the first bottom roller 2-19, the second upper roller 2-14 and two equilateral triangle that the second bottom roller 2-20 is formed, the second bottom roller 2-20 and two equilateral triangle that the second upper roller 2-14 is formed, the like.Until finally complete workpiece smoothing.