CN102862817B - Loading conveying system - Google Patents
Loading conveying system Download PDFInfo
- Publication number
- CN102862817B CN102862817B CN201210380766.8A CN201210380766A CN102862817B CN 102862817 B CN102862817 B CN 102862817B CN 201210380766 A CN201210380766 A CN 201210380766A CN 102862817 B CN102862817 B CN 102862817B
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- plate
- load
- drive
- lifting
- working plate
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- 238000000034 method Methods 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 230000008569 process Effects 0.000 claims abstract description 13
- 230000033001 locomotion Effects 0.000 claims description 13
- 239000010935 stainless steel Substances 0.000 claims description 8
- 238000010276 construction Methods 0.000 claims description 7
- 238000001514 detection method Methods 0.000 claims description 5
- 238000007598 dipping method Methods 0.000 claims description 5
- 230000007246 mechanism Effects 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 2
- 238000004070 electrodeposition Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 13
- 210000005056 cell body Anatomy 0.000 description 7
- 238000010422 painting Methods 0.000 description 7
- 238000001962 electrophoresis Methods 0.000 description 4
- 239000007921 spray Substances 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005554 pickling Methods 0.000 description 2
- 238000007781 pre-processing Methods 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000017105 transposition Effects 0.000 description 1
- 239000012224 working solution Substances 0.000 description 1
Landscapes
- Forklifts And Lifting Vehicles (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses a loading conveying system which comprises a main controller and a plurality of loading vehicles arranged on a track. Each loading vehicle is electrically connected with the main controller and controlled through the main controller according to preset controlling conditions in unified mode. Each loading vehicle comprises a supporting frame of a frame structure, a load bearing box, a working groove, a lifting driving device, a proceeding driving device and a water receiving device, wherein the load bearing box and the working groove are arranged below a working plate, the lifting driving device and the proceeding driving device are arranged on the working plate and electrically connected with the main controller, the lifting driving device is connected with the load bearing box through a lifting linkage device and drives the load bearing box to be lifted and lowered, the proceeding driving device drives traveling wheels to move, and the water receiving device is arranged below the working plate. The loading conveying system is especially suitable for being used as a special loading and conveying device in process of surface processing and electro-coating and has the advantages of being simple in structure, small in covered area and low in achieving cost.
Description
Technical field
The present invention relates to a kind of production accessory appliances, what be specifically related to is a kind of can be in orbit transregional exchange operation, loading delivery system that again can dipping and heaving.
Background technology
Electrophoretic painting is current a kind of painting equipment of the safest, environmental protection in the world, but because this equipment adopts the mode of movement of traditional suspended chain always, therefore, on all electrophoretic painting production facilitiess, can only adopt traditional ship shape cell body to design electrophoretic coating production line, and the length of ship shape cell body depend on the size of class output and workpiece.
Only take Workpiece length and width calculates as 1000 * 1000mm, and its technological process is from pre-processing pickling 180S, wash 80S and fresh pure water spray finishes to the pure water electrophoresis, and whole process does not also comprise the transition phase between each cell body, and the time is approximately clock more than 21 minutes; By general lower output per minute 3M chain speed, calculate, its length of rinsing bowl of 60 seconds is approximately 7.5M; This does not also comprise the transition phase between cell body and cell body, and transition phase is generally 1.5M～2M; Length with regard to the erection space of whole cell body is approximately 145M, and width adds that accessory equipment and passageway are approximately 8m, adds electrophoresis manufacturing line also do not comprise that oven, its floor area of fire passage should be sq ms more than 1300 with regard to this pre-processing.If class's output improves or the workpiece of electrophoresis strengthens lengthening, also corresponding increasing lengthening of cell body, because its floor area of installation of this type of electrophoretic painting production facilities is big, the also corresponding factor such as increase substantially of energy consumption in production process, makes numerous electrophoretic painting production facilities to be felt frustrated.
Although, in coastal developed regions, there is in recent years the enterprise of some individual workships of similar family to adopt the mode of operation of electric block, the electrophoretic of this non-automatic equalization does not ensure completely at all in product design.
Summary of the invention
The present invention proposes a kind of loading delivery system, while adopting in process of production at present electric block to load, carry to solve, exists and is not easy to control, occupation area of equipment greatly and realizes the technical matters that cost is high.
The present invention adopts following technical scheme to realize: a kind of loading delivery system, and it comprises master controller, a plurality of load wagons is in orbit set, and each load wagon is all electrically connected master controller and is unified to control according to feed forward control condition by master controller;
Wherein, each load wagon comprises: the bracing frame of tower structure, is oppositely arranged supporting plate in two side plates of this bracing frame, and on each corner, the bottom of bracing frame, road wheel is set respectively; Be arranged on the working plate in bracing frame, the end of working plate is fixed on two supporting plates by load-carrying construction respectively; Be arranged on bearing box and the work nest of working plate below; The lifting drive and the traveling drive that are arranged on working plate and are electrically connected master controller, lifting drive is connected bearing box and is driven bearing box dipping and heaving by lifting linkage device, and traveling drive ground-engaging wheel moves; Be arranged on the water container of working plate below, comprise the drip tray drive motor of drip tray, gyrostat, driving gyrostat, for detection of bearing box, from work nest, take out or put into the position transduser of process position, by drip tray drive motor, according to the testing result of position transduser, control and drive gyrostat to drive drip tray motion switch between water receiving position and curling position.
Wherein, lifting linkage device comprises: two riser guides that be arranged in parallel, and a wherein end of these two riser guides is fixedly connected with working plate; And several locatings plate are set between two riser guides; Be arranged on the first slide plate and the second slide plate between two riser guides; And between the first slide plate and the second slide plate, be fixedly connected with a guide plate.
Wherein, lifting drive comprises: be arranged on the lifting motor on working plate; For controlling the first electric machine control system of lifting motor mode of operation, it is electrically connected master controller and controlled by master controller, and lifting motor is by drive mechanism connection bearing; The rot being connected with bearing axle; Connecting band is set on rot, and an end of this connecting band is fixedly connected with the first slide plate and by versatile spindle, is connected the clump weight on the weight guide that is arranged on riser guide one side with the second slide plate, another end.
Wherein, an end of connecting band is fixedly connected with respectively the first slide plate and the second slide plate by two adaptor unions.
Wherein, the mouth of position transduser connects the first electric machine control system, by the first electric machine control system, according to the Output rusults of position transduser, controls drip tray drive motor.
Wherein, traveling drive comprises: travel driving motor, and the second electric machine control system of controlling drive motor work, and it is electrically connected master controller and controlled by master controller; Be connected to the output shaft of travel driving motor and the propel driving shaft between road wheel.
Wherein, between side plate and supporting plate, be connected back plate is set.
Wherein, load-carrying construction comprises: an end is fixed on the carrier on supporting plate, lays stainless steel square logical on another end of carrier; An adapter plate that is fixedly connected with working plate is set above corrosion-resistant steel square tube; Two L shaped positioning plates, one end is fixedly connected with respectively working plate, and another end is oppositely arranged on respectively the middle part of carrier, and between the relative end of two positioning plates, forms the gap of the end external diameter that is less than carrier.
Compared with prior art, the present invention has following beneficial effect:
The loading delivery system that the present invention proposes is the production accessory appliances that a kind of degree of automation is high, by master controller, according to unifying to control a plurality of load wagons according to the predefined controlled condition of manufacturing technique requirent, is worked.Each load wagon is by traveling drive ground-engaging wheel, drive load wagon to move to the control position of setting, by lifting drive, loading being put into work nest by the bearing box of pending workpiece processes, after pending, then by lifting drive, bearing box promoted and taken out from work nest.The load wagon that the present invention proposes, in the generation technique of especially applicable surface treatment, electrophoretic painting as the special-purpose loading load transfer device of holding concurrently, have advantages of simple in structure, floor area is few, it is low to realize cost.
Accompanying drawing explanation
Fig. 1 is principle schematic of the present invention;
Fig. 2 is the front view of load wagon in the present invention;
Fig. 3 is the lifting drive of load wagon and the structural representation of water container;
Fig. 4 be of the present invention in the birds-eye view of load wagon.
Fig. 5 is the schematic diagram of load-carrying construction in Fig. 2.
The specific embodiment
The present invention proposes a kind of for process of factory production, and move ahead/fall back of transregional transposition, can carry out workpiece the loading delivery system of dipping and heaving again in orbit.
As shown in Figure 1, this loading delivery system comprise a plurality of for lifting workpieces (not shown in FIG.) and can be in the upper motion of track (not shown in FIG.) load wagon with conveying workpieces, each load wagon is controlled according to unifying according to manufacturing technique requirent feed forward control condition by master controller.
Shown in Fig. 2, each load wagon has same structure, include: bracing frame 1, adopt tower structure, bracing frame 1 comprises two side plates 11 that vertical ground arranges, be fixedly connected on two top boards 12 between side plate 11 upper end, two supporting plates 13 that are separately positioned on two side plate 11 inner sides, two back plates 14, wherein, a wherein end connecting lateral plate 11 of supporting plate 13, another end of supporting plate 13 connects an end of back plate 14, and another end of back plate 14 is connected on the side plate 11 of supporting plate 13 lower positions, rely on back plate 14 to make supporting plate 13 keep being horizontally disposed with, be arranged on the working plate 3 in bracing frame 1, the end of working plate 3 is fixed on two supporting plates 13 by load-carrying construction respectively, be fixedly installed on lifting drive 4 and traveling drive 5 on working plate 3, the lifting linkage device that connects lifting drive 4 is set below working plate 3, the below of bracing frame 1 arranges bearing box 8 and work nest 9, wherein bearing box 8 can be placed in work nest 9, and bearing box 8 is connected with lifting linkage device by connecting band, by lifting linkage device, drive bearing box 8 to rise or descending motion, thereby bearing box 8 is taken out from work nest 9 or put among work nest 9.
Lifting linkage device comprises: two riser guides that be arranged in parallel 61, and a wherein end of these two riser guides 61 is fixedly connected with the downside of working plate 3; And several are set between two riser guides 61 for keeping two locatings plate 62 that riser guide 61 is fixing; Be arranged on the first slide plate 63 and the second slide plate 64 between two riser guides 61, this first slide plate 63 and the second slide plate 64 be arranged in parallel; And between the first slide plate 63 and the second slide plate 64, be fixedly connected with a guide plate 65, to keep the first slide plate 63 and the second slide plate 64 to do same movement simultaneously; The second slide plate 64 is fixedly connected with bearing box 8.
Shown in Fig. 3 and Fig. 4, lifting drive 4 comprises: be arranged on the lifting motor 41 on working plate 3; For controlling the first electric machine control system of lifting motor 41 mode of operations, it is electrically connected master controller and controlled by master controller; By drive mechanism (such as driving chain, transmission gear) connection bearing 42, by bearing 42, be connected with the rotating shaft of a rot 43, by lifting motor 41, by drive mechanism, bearing 42, drive rot 43 to rotate successively; Connecting band 44 is set on rot 43, one end of this connecting band 44 is fixedly connected with respectively the first slide plate 63 and the second slide plate 64 by two adaptor unions 45, and another end of connecting band 44 connects clump weight 47 by versatile spindle 46, and this clump weight 47 is according to being arranged on motion in the weight guide 48 of riser guide 61 1 sides, with keep bearing box 8 rise or descending motion process in balance.
Therefore, the rotation of lifting motor 41 drives the first slide plate 63 and the second slide plate 64 along dipping and heaving between two guide rails 61 by connecting band 44, drives bearing box 8 to rise or descending motion.
In addition, water container 7 is also set below working plate 3, this water container 7 comprises drip tray drive motor 71; Drip tray 72; By drip tray drive motor 71 actuation movement, drive the gyrostat 73 of drip tray 72 motion switch between water receiving position and curling position; And for detection of the position transduser of the position of bearing box 8, its mouth connects the first electric machine control system.
Wherein, first electric machine control system of drip tray drive motor 71 in lifting drive 4 controlled, and that is to say, the first electric machine control system is controlled lifting motor 41 and drip tray drive motor 71 simultaneously.When lifting motor 41 drives bearing box 8 oscilaltion of carrying workpiece,
When position transduser detects bearing box 8 and rises to the top of drip tray 72, send the first detection signal to the first electric machine control system, by the first electric machine control system, control drip tray drive motor 71 forward rotation, drive gyrostat 73 to drive drip tray 72 rotating opening to water receiving position, thereby can catch water or the working solution that bearing box 8 drips up and down; When position transduser detects bearing box 8 and drops to the top of drip tray 72, send the second detection signal to the first electric machine control system, by the first electric machine control system, controlling drip tray drive motor 71 rotates backward, drive gyrostat 73 to drive drip tray 72 to turn to curling position, abdicate the passage of bearing box 8 up-and-down movements.
On the corner, 4 of bottoms of the bracing frame 1 of load wagon, road wheel 52 is set, this road wheel 52 is driven by traveling drive 5.Traveling drive 5 comprises travel driving motor 51, and the second electric machine control system of controlling drive motor 51 work, and it is electrically connected master controller and controlled by master controller; Be connected to the output shaft of travel driving motor 51 and the propel driving shaft 53 between road wheel 52.
Travel driving motor 51 is under the control of the second electric machine control system, by propel driving shaft 53, drive each road wheel 52 to move in orbit, load wagon can be moved forwards or backwards according to track, thereby the workpiece in bearing box 8 can be transported to assigned address.
Shown in Fig. 5, load-carrying construction comprises: an end is fixed on the carrier 21 on supporting plate 13, and this carrier 21 is " work " shape, and generally by steel, is made; On another end of carrier 21, lay stainless steel square logical 22; An adapter plate 23 that is fixedly connected with working plate 3 is set above corrosion-resistant steel square tube 22, makes the gravitation energy of working plate 3 add and put on corrosion-resistant steel square tube 22 by adapter plate 23, thus protection working plate 3; Two L shaped positioning plates 24, one end is fixedly connected with respectively working plate 3, another end of two positioning plates 24 is oppositely arranged respectively, and is all arranged on carrier 21 middle parts, and the clearance distance between the end of two positioning plates 24 is less than the end diameter of carrier 21.Therefore, carrier 21, the corrosion-resistant steel square tube 22 of " work " shape have formed the track to working plate 3, by two positioning plates 24, have limited the motion of working plate 3 with respect to track.
The load wagon that the present invention proposes, can be used in conjunction with by many load wagons, and every load wagon completes the work of a series of Product Process.Control system in every load wagon (for controlling each machine operation of load wagon) is connected with master controller by fieldbus.Wherein, master controller can be the controllers such as PLC, PLD, micro controller system.At a technological work, finish the work after work, by traveling drive 5 ground-engaging wheels 52, drive load wagon to move to another control position from a control position; And in each technique position, by lifting drive 4, by loading, by the bearing box 8 of pending workpiece, put into work nest 9 and process, pending after, then by lifting drive 4, bearing box 8 is promoted, from work nest 9, take out.
Such as, three to four load wagons are set on a manufacturing line, after the 1st load wagon starts, it first carries out pre-treating technology after the bearing box 8 of filling workpiece is lifted to preset height, and progressively press process sequence pickling, washing, oil removing, washing, phosphatization is to electrophoresis, inferior water spray, UF1 washes, UF2 washes, UF3 washes, fresh UF water spray carries out, when the 1st load wagon enters after process, the 2nd load wagon immediately starts, then the 3rd, the 4th load wagon will start successively, the forced stroke of every load wagon, specific works process control unifies to have controlled by having comprised master controller.
Therefore, the load wagon that the present invention proposes, in the generation technique of especially applicable surface treatment, electrophoretic painting as the special-purpose loading load transfer device of holding concurrently.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.
Claims (8)
1. load a delivery system, it is characterized in that, comprise master controller, a plurality of load wagons are in orbit set, each load wagon is all electrically connected master controller and is unified to control according to feed forward control condition by master controller;
Wherein, each load wagon comprises: the bracing frame of tower structure, is oppositely arranged supporting plate in two side plates of this bracing frame, and on each corner, the bottom of bracing frame, road wheel is set respectively; Be arranged on the working plate in bracing frame, the end of working plate is fixed on two supporting plates by load-carrying construction respectively; Be arranged on bearing box and the work nest of working plate below; The lifting drive and the traveling drive that are arranged on working plate and are electrically connected master controller, lifting drive is connected bearing box and is driven bearing box dipping and heaving by lifting linkage device, and traveling drive ground-engaging wheel moves; Be arranged on the water container of working plate below, this water container comprises the drip tray drive motor of drip tray, gyrostat, gyrostat and for detection of bearing box, from work nest, takes out or put into the position transduser of process position, controls gyrostat drive drip tray motion switch between water receiving position and curling position by drip tray drive motor according to the testing result of position transduser.
2. load according to claim 1 delivery system, it is characterized in that, lifting linkage device comprises: two riser guides that be arranged in parallel, and a wherein end of these two riser guides is fixedly connected with working plate; And several locatings plate are set between two riser guides; Be arranged on the first slide plate and the second slide plate between two riser guides; And between the first slide plate and the second slide plate, be fixedly connected with a guide plate.
3. load according to claim 2 delivery system, it is characterized in that, lifting drive comprises: be arranged on the lifting motor on working plate; For controlling the first electric machine control system of lifting motor mode of operation, it is electrically connected master controller and controlled by master controller, and lifting motor is by drive mechanism connection bearing; The rot being connected with bearing axle; Connecting band is set on rot, and an end of this connecting band is fixedly connected with the first slide plate and by versatile spindle, is connected the clump weight on the weight guide that is arranged on riser guide one side with the second slide plate, another end.
4. load according to claim 3 delivery system, it is characterized in that, an end of connecting band is fixedly connected with respectively the first slide plate and the second slide plate by two adaptor unions.
5. load according to claim 3 delivery system, it is characterized in that, the mouth of position transduser connects the first electric machine control system, by the first electric machine control system, according to the Output rusults of position transduser, controls drip tray drive motor.
6. load according to claim 1 delivery system, it is characterized in that, traveling drive comprises: travel driving motor, and the second electric machine control system of controlling travel driving motor work, and it is electrically connected master controller and controlled by master controller; Be connected to the output shaft of travel driving motor and the propel driving shaft between road wheel.
7. load according to claim 1 delivery system, it is characterized in that, between side plate and supporting plate, be connected back plate is set.
8. according to claim 1-7, load delivery system described in any one, it is characterized in that, load-carrying construction comprises: an end is fixed on the carrier on supporting plate, lays stainless steel square logical on another end of carrier; An adapter plate that is fixedly connected with working plate is set above corrosion-resistant steel square tube; Two L shaped positioning plates, one end is fixedly connected with respectively working plate, and another end is oppositely arranged on respectively the middle part of carrier, and between the relative end of two positioning plates, forms the gap of the end external diameter that is less than carrier.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210380766.8A CN102862817B (en) | 2012-10-09 | 2012-10-09 | Loading conveying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210380766.8A CN102862817B (en) | 2012-10-09 | 2012-10-09 | Loading conveying system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102862817A CN102862817A (en) | 2013-01-09 |
| CN102862817B true CN102862817B (en) | 2014-09-10 |
Family
ID=47442007
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210380766.8A Expired - Fee Related CN102862817B (en) | 2012-10-09 | 2012-10-09 | Loading conveying system |
Country Status (1)
| Country | Link |
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| CN (1) | CN102862817B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108275422A (en) * | 2017-11-15 | 2018-07-13 | 江苏齐力涂装机械制造有限公司 | A kind of painting workshop device for transporting objects |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2900050B2 (en) * | 1990-01-25 | 1999-06-02 | 中西金属工業株式会社 | Trolley conveyor |
| DE10257108B4 (en) * | 2002-12-05 | 2008-05-21 | Eisenmann Anlagenbau Gmbh & Co. Kg | Mobile lifting device |
| DE102009051316B4 (en) * | 2009-10-29 | 2015-11-05 | Eisenmann Ag | Plant for treatment, in particular for cataphoretic dip painting, of objects |
| JP5560974B2 (en) * | 2010-07-06 | 2014-07-30 | 株式会社ダイフク | Traveling immersion processing equipment |
| CN102502259B (en) * | 2011-09-23 | 2014-01-22 | 东莞市伟创东洋自动化设备有限公司 | Automatic water testing manipulator for LED screen |
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2012
- 2012-10-09 CN CN201210380766.8A patent/CN102862817B/en not_active Expired - Fee Related
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| CN102862817A (en) | 2013-01-09 |
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Effective date of registration: 20160106 Address after: Paul No. 356 Room 101 road Whampoa District of Guangzhou City, Guangdong province 510700 Patentee after: Guangzhou city run Lin Machinery Manufacturing Co., Ltd. Address before: 528300 Guangdong province Foshan city Shunde District Daliang Street South Road, Lan Ling Hua Cuixuan garden D block 503 Patentee before: Chen Zhijin |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140910 Termination date: 20191009 |
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| CF01 | Termination of patent right due to non-payment of annual fee |