CN102862219B - Production method and equipment of porcelain micro powder polished brick - Google Patents
Production method and equipment of porcelain micro powder polished brick Download PDFInfo
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- CN102862219B CN102862219B CN201210368501.6A CN201210368501A CN102862219B CN 102862219 B CN102862219 B CN 102862219B CN 201210368501 A CN201210368501 A CN 201210368501A CN 102862219 B CN102862219 B CN 102862219B
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- 239000011449 brick Substances 0.000 title claims abstract description 57
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 56
- 239000000843 powder Substances 0.000 title claims abstract description 54
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 239000013078 crystal Substances 0.000 claims abstract description 23
- 230000007704 transition Effects 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 16
- 239000003595 mist Substances 0.000 claims description 165
- 239000004744 fabric Substances 0.000 claims description 153
- 230000005540 biological transmission Effects 0.000 claims description 71
- 239000011230 binding agent Substances 0.000 claims description 37
- 238000012546 transfer Methods 0.000 claims description 20
- 239000003086 colorant Substances 0.000 claims description 18
- 239000010985 leather Substances 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 9
- 239000006052 feed supplement Substances 0.000 claims description 7
- 241000405070 Percophidae Species 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 5
- 239000000945 filler Substances 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 15
- 238000005516 engineering process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 6
- 238000009826 distribution Methods 0.000 abstract description 4
- 230000007246 mechanism Effects 0.000 abstract description 4
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- 238000005034 decoration Methods 0.000 abstract description 2
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- 238000009825 accumulation Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000003872 feeding technique Methods 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 239000004579 marble Substances 0.000 description 2
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- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 239000010977 jade Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a production method and equipment of a porcelain micro powder polished brick, which can be used for greatly improving a production method and equipment of the conventional porcelain micro powder polished brick. With the adoption of an aiding connection type overlapped material distribution manner, the effect that inner textures of an ultra-large block of a crystal pattern are in cloud-shaped natural transition can be realized through three layers of screens with different apertures and a duckbilled-shaped funnel stack micro power material; the natural effect of flow lines can be realized by using a movable process and flow variable and controllable movable micro powder hopper material distribution technology; and various angles, a moving process and a cutter using length can be controllable and variable by using a movable digital control type cutter combined mechanism, so that the direction, the textures, the size and the shape of an arrangement combination of the ultra-large block of the crystal pattern are natural, vivid and the like. The lines and the textures of the porcelain micro powder polished brick, which is produced by the production method and equipment of the porcelain micro powder polished brick provided by the invention, are natural in transition; the texture pattern is natural and irregular; and the decoration effect is good.
Description
Technical field
The present invention relates to Imitation Rock Porcelain Tiles production field, relate in particular to a kind of production method and equipment of porcelain micro-powder polished bricks.
Background technology
Polished brick in porcelain character (also claiming Seiko brick) is to be processed by porcelain wear-resistant brick, and surface can occur routinely the invisible minute aperture of naked eyes after polishing is processed.Polished brick in porcelain character is the popular novel decorative ceramic material of recent domestic, has the advantages that hard wear resistant, freeze proof antifouling, acid-fast alkali-proof, light are magnificent, sustain its quality through age, and decorative effect can be with natural granite than beautiful.Porcelain micro-powder polished bricks is a kind of of polished brick in porcelain character, has water absorption rate low, the advantage that impermeable ability is strong.The Strand Feeding Technique of existing porcelain micro-powder polished bricks has a variety of, as point-like glomerocryst micro mist cloth technology, lines micro mist cloth technology, particle lines micro mist cloth technology, group's shape micro mist cloth technology, irregular block crackle shape lines micro mist cloth technology etc.But the porcelain micro-powder polished bricks pattern rule that adopts these technology to produce, color and luster texture etc. differs greatly compared with natural marble naturality and decorative effect, and every of textured pattern is all very approaching, during whole paving, the space of a whole page is rule very, does not change, unnatural, Integral decoration effect is not good enough.And production difficulty is larger, process loss is large, causes the wasting of resources, and pattern texture is uncontrolled in process of production, pattern poor stability.
Therefore, prior art has yet to be improved and developed.
Summary of the invention
In view of above-mentioned the deficiencies in the prior art, the object of the present invention is to provide a kind of production method and equipment of porcelain micro-powder polished bricks, be intended to solve existing porcelain micro-powder polished bricks pattern rule, decorative effect is poor and production difficulty is large problem.
Technical scheme of the present invention is as follows:
A production method for porcelain micro-powder polished bricks, wherein, specifically comprises the following steps:
A kind of low-temperature transparent micro mist fabric is expected on the first transmission belt by micro mist hopper continuous uniform ground cloth;
The micro mist fabric of 3-5 kind different colours and texture is expected on the first transmission belt along Lian Shibu in order with gap by different micro mist hoppers, be superimposed upon on the low-temperature transparent micro mist fabric on the first transmission belt;
Screen cloth by all micro mist fabrics on the first transmission belt through at least two-layer different meshes aperture, blanking is piled up in transfer hopper temporarily;
The interim micro mist fabric of piling up in transfer hopper is evenly entirely taken out of with binder belt, with the first pressure roller, micro mist material is pressed into monoblock fabric reposefully, through First Transition connecting plate to being transported in distributing belt;
Use follow rest device that monoblock fabric is cut into not of uniform size, different crystal block, and crystal block is transformed into different angle directions;
Between not of uniform size, different crystal block, the lines micro mist fabric of two kinds of different colours of cloth and texture equably, and with a kind of low-temperature transparent micro mist of mobile micro mist bucket cloth fabric, in crystal block, form the flow liner lines of regional area;
By the micro mist fabric of two kinds of identical texture of different colours by different micro mist hoppers equably cloth expect on the second transmission belt, and with the second pressure roller, micro mist fabric is rolled into disentegrated particles piece, then the low-temperature transparent micro mist material of two kinds of different colours is expected on the second transmission belt with different micro mist hopper cloth;
Screen cloth by all micro mist fabrics on the second transmission belt through at least two-layer different meshes aperture, liquidates blanking on distributing belt;
All micro mist fabrics in distributing belt are expressed on FD belt through the second transition connecting plate;
Micro mist fabric on FD belt, through striking off, feed supplement is smooth, fixes by stationary grizzly, is brought into filler in mould, then compressing by press.
The production method of described porcelain micro-powder polished bricks, wherein, all micro mist fabrics on described the first transmission belt fall into transfer hopper again through the screen cloth in three layers of different meshes aperture; Described transfer hopper is Duckbill type transfer hopper.
The production method of described porcelain micro-powder polished bricks, wherein, all micro mist fabrics on described the second transmission belt, through the screen cloth in two-layer different meshes aperture, liquidate blanking on distributing belt.
The production method of described porcelain micro-powder polished bricks, wherein, described the micro mist fabric of 3-5 kind different colours and texture is expected on the first transmission belt along Lian Shibu in order with gap by different micro mist hoppers, wherein, it is roller that described micro mist hopper has 1 or 2.
The production method of described porcelain micro-powder polished bricks, wherein, described the second transmission belt is carved leather belt;
Describedly the low-temperature transparent micro mist material of two kinds of different colours is expected on the second transmission belt with different micro mist hopper cloth, wherein, described micro mist hopper is carving roller again.
A production equipment for porcelain micro-powder polished bricks, wherein, the production equipment of described porcelain micro-powder polished bricks comprise set gradually for by compressing press, the first frame and the second frame of micro mist fabric; In described the first frame, be provided with a binder belt, in described the second frame, be provided with a FD belt, between described binder belt and FD belt, be provided with one for connecting the distributing belt of described binder belt and FD belt, the output of the input of described distributing belt and described binder belt joins, the input of the output of described distributing belt and described FD belt joins, and the output of described FD belt and described press join;
In described the first frame, the top of described binder belt is provided for transmitting the first transmission belt of micro mist fabric and for the micro mist hopper of cloth micro mist fabric, described the first transmission belt is arranged on the below of described micro mist hopper, and the output of described the first transmission belt is arranged on the top of the input of described binder belt; Described micro mist hopper is at least 4, and wherein having two micro mist hoppers is carving roller; Between the input of the output of described the first transmission belt and described binder belt, be disposed with the first screen device and transfer hopper from top to bottom; Micro mist fabric, from the first transmission belt, falls into the first screen device and transfer hopper, then blanking is to described binder belt; On described binder belt, be provided with for micro mist fabric being pressed into the first pressure roller of monoblock fabric, in described distributing belt, be provided with for cutting the follow rest device of monoblock fabric;
Between described the first frame and the second frame, the top of described distributing belt is provided with for form the mobile micro mist hopper of regional area flow liner lines on differential fabric;
In described the second frame, the top of described FD belt is provided with for transmitting the second transmission belt of micro mist fabric and for the micro mist hopper of cloth micro mist fabric, described the second transmission belt is arranged on the below of described micro mist hopper, and the output of described the second transmission belt is arranged on the top of the output of described distributing belt; On described the second transmission belt, be provided with the second pressure roller for roll-in micro mist fabric; Described micro mist hopper is at least 3, and wherein having two micro mist hoppers is carving roller; Between the output of described the second transmission belt and the output of described distributing belt, be provided with the second screen device, micro mist fabric first falls into the second screen device from the second transmission belt, then blanking is on described distributing belt;
On the output of described FD belt, according to outbound course, set gradually to be useful on and make the smooth binder roller of fabric and for the fixing stationary grizzly of fabric.
The production equipment of described porcelain micro-powder polished bricks, wherein, is respectively arranged with the micro mist hopper that increases the lines micro mist fabric of porcelain micro-powder polished bricks color and texture for cloth on the both sides of described mobile micro mist hopper.
The production equipment of described porcelain micro-powder polished bricks, wherein, described the first pressure roller is belt-type pressure roller; Described the second transmission belt is carved leather belt, and described the second pressure roller is rolling device.
The production equipment of described porcelain micro-powder polished bricks, wherein, the output of described distributing belt is arranged on the top of the input of described FD belt, is provided for fabrics all in described distributing belt to be expressed to the second transition connecting plate on described FD belt between the two.
The production equipment of described porcelain micro-powder polished bricks, wherein, described the first transmission belt and described the second transmission belt are for being obliquely installed, horizontal by 15～25 degree angles.
Beneficial effect: the production method of porcelain micro-powder polished bricks provided by the present invention and equipment, by the production method of existing porcelain micro-powder polished bricks and equipment are carried out to many places improvement, as adopted along connection formula super position material-distributing mode, mobile digital, control formula cutting knife combined mechanism and portable stroke and the variable controlled mobile micro mist bucket Strand Feeding Technique of flow etc., yet make the lines of the porcelain micro-powder polished bricks produced and decorative pattern transition nature, floral designs from irregular, good decorating effect.
Accompanying drawing explanation
The structural representation that Fig. 1 is the equipment for the production of porcelain micro-powder polished bricks that provides in the present invention.
The specific embodiment
The invention provides a kind of production method and equipment of porcelain micro-powder polished bricks, for making object of the present invention, technical scheme and effect clearer, clear and definite, below the present invention is described in more detail.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
A kind of equipment for the production of porcelain micro-powder polished bricks is provided in the present invention, as shown in Figure 1, described production equipment comprise set gradually for by compressing press 300, the first frame 100 and the second frame 200 of micro mist fabric; In described the first frame 100, be provided with a binder belt 110, in described the second frame 200, be provided with a FD belt (large flat belt) 210, between described binder belt 110 and FD belt 210, be provided with one for connecting the distributing belt 220 of described binder belt 110 and FD belt 210, the output of the input of described distributing belt 220 and described binder belt 110 joins, the input of the output of described distributing belt 220 and described FD belt 210 joins, and the output of described FD belt 210 and described press 300 join.
In described the first frame 100, the top of described binder belt 110 is provided with the first distribution device for cloth, comprise for transmitting the first transmission belt 101 of micro mist fabric and for the micro mist hopper of cloth micro mist fabric, described the first transmission belt 101 is arranged on the below of described micro mist hopper, and the output of described the first transmission belt 101 is arranged on the top of the input of described binder belt 110.Described micro mist hopper is at least 4, and 6 the micro mist hoppers (A1, A2, A3, A4, A5, A6) of take in the present invention are example, and wherein, having two micro mist hoppers is carving roller (A4, A5), and the present invention is elaborated.In described micro mist hopper, have two for carving roller, carving roller can make differential fabric disperse not blanking regularly, reaches the object that textured pattern changes.
Between the input of the output of described the first transmission belt 101 and described binder belt 110, be disposed with the first screen device 102 and transfer hopper 103 from top to bottom.Micro mist fabric through the first transmission belt 101, first falls into the first screen device 102 and transfer hopper 103 from micro mist hopper, then blanking is to described binder belt 110.Due to micro mist fabric at the first screen device 102 and transfer hopper 103 through stack with pile up, can make the porcelain micro-powder polishing of moulding have the textured pattern of stable transition, natural packing effect brick.Described transfer hopper 103 is " Duckbill type " transfer hopper 103.The screen cloth that described the first screen device 102 is three layers of different meshes aperture forms, and it is 8-15,4-8 and 2-4 order that the order of screen cloth is from top to bottom counted aperture.Owing to there being 3～6 kinds of different colors in differential fabric, the powder that described the first screen device 102 can make different colours evenly, gently transition, the porcelain micro-powder polished bricks decorative pattern that makes to generate has the effect of gradual change.Wherein, described the first transmission belt is for being obliquely installed, and it is horizontal by 15～25 degree angles, and it is smooth and easy that the first transmission belt of inclination is beneficial to blanking, makes the pattern of formation more natural.
On described binder belt 110, be provided with for micro mist fabric being pressed into the first pressure roller 104 of monoblock, described the first pressure roller 104 is belt-type pressure roller, blanking again can be pressed into monoblock reposefully to micro mist fabric on binder belt 110.In described the first frame 100, be also provided with the follow rest device 106 for cutting, described follow rest device 106 is arranged on the top of described distributing belt 220.Between described binder belt 110 and distributing belt 220, be provided with the First Transition connecting plate 105 for transition fabric.When described the first pressure roller 104 is pressed into micro mist fabric after monoblock, by binder belt 110, be transported in distributing belt 220, described follow rest device 106 is just cut into crystal block irregularly shaped, not of uniform size by the differential fabric that is pressed into monoblock.Described follow rest device 106 is mobile digital control formula cutting knife combined mechanism, it can realize the controlled and changeable of multiple angles, shift motion, use cutting knife length, and direction, texture, the size shape of permutation and combination that has realized super large piece crystal pattern is natural, true to nature.
Between described the first frame 100 and the second frame 200, the top of described distributing belt 220 is provided with mobile micro mist hopper X1, described mobile micro mist hopper X1 be movably, flow is variable controlled, can form the lines decorative pattern of regional area, realize the natural effect that porcelain micro-powder polished bricks has flow liner lines.Between described the first frame 100 and the second frame 200, also be provided for the 3rd micro mist hopper X2 and the 4th micro mist hopper X3 of uniform distribution, described the 3rd micro mist hopper and the 4th micro mist hopper can be arranged on the both sides of described mobile micro mist hopper X1, for increasing color and the texture of porcelain micro-powder polished bricks.
In described the second frame 200, the top of described FD belt 210 is provided with the second distribution device, comprise for transmitting the second transmission belt 201 of micro mist fabric and for the micro mist hopper of cloth micro mist fabric, described the second transmission belt 201 is arranged on the below of described micro mist hopper, and the output of described the second transmission belt 201 is arranged on the top of the output of described distributing belt 220.Described micro mist hopper is at least 3, and 4 the micro mist hoppers (B1, B2, B3, B4) of take in the present invention are example, and wherein having two micro mist hoppers is carving roller (B1, B2), and the present invention is elaborated.Preferably, described the second transmission belt 201 is carved leather belt, is provided with the second pressure roller 202 for roll-in micro mist fabric on described carved leather belt.Described the second pressure roller 202 is rolling device, be arranged on the middle part of carved leather belt, when described micro mist fabric drops on after described carved leather belt, owing to thering is rough decorative pattern on described carved leather belt, while making micro mist fabric through the second pressure roller 202, some micro mist fabrics are pressed into material piece in small, broken bits, and the original micro mist shape of maintenance having makes described porcelain micro-powder polished bricks have drift sand formula natural particle pattern.
Between the output of the output of described the second transmission belt 201 and described distributing belt 220, be provided with the second screen device 203.Micro mist fabric through the second transmission belt 201, first falls into the second screen device 203 from micro mist hopper, then blanking is on described distributing belt 220.Due to micro mist fabric at the second screen device 203 through stack with pile up, can make the porcelain micro-powder polishing of moulding have the textured pattern of stable transition, natural packing effect brick.The screen cloth that described the second screen device 203 is two-layer different meshes aperture forms, and it is 4-6 and 2-4 order that the order of screen cloth is from top to bottom counted aperture.Like this, be pressed into material piece in small, broken bits and keep the micro mist fabric of micro mist shape just from the second screen device 203, directly to drop on the output of described distributing belt 220.Wherein, described the second transmission belt is for being obliquely installed, and it is horizontal by 15～25 degree angles, and it is smooth and easy that the second transmission belt of inclination is beneficial to blanking, makes the pattern of formation more natural.
The output of described distributing belt 220 is arranged on the top of the input of described FD belt 210, is provided for all fabrics in described distributing belt 220 to be expressed to the second transition connecting plate 205 on described FD belt 210 between the two.All fabrics in described distributing belt 220 are through the extruding of described the second transition connecting plate 205, blanking is on described FD belt 210 time, crystal block in described distributing belt 220, material piece in small, broken bits and micro mist fabric natural packing and independent assortment, make described porcelain micro-powder polished bricks have nature, erratic pattern.
On the output of described FD belt 210, according to outbound course, set gradually to be useful on and make the smooth binder roller 206 of fabric and for the fixing stationary grizzly 207 of fabric.Micro mist fabric is through the striking off of described binder roller 206, fixing by stationary grizzly 207 after, be brought into filler in mould, finally send in described press 300 compressingly, obtain porcelain micro-powder polished bricks provided by the present invention.The upper feed supplement hopper 208 that also can be provided with for feed supplement of described FD belt 210, described feed supplement hopper 208 is arranged between binder roller 206 and stationary grizzly 207, to smooth through the fabric feed supplement striking off.
Particularly, in the present invention, also provide the production method of described porcelain micro-powder polished bricks, specifically comprised following steps:
S1, a kind of low-temperature transparent micro mist fabric is expected on the first transmission belt 101 with micro mist hopper A6 continuous uniform ground cloth;
S2, use micro mist hopper A5, A4, A3, A2, A1 respectively, the micro mist fabric of 3-5 kind different colours and texture is expected on the first transmission belt 101 along Lian Shibu in order with gap, be superimposed upon on the micro mist fabric of step S1 institute cloth; Wherein, along connection formula, refer to that each hopper is by the procedure order of formulating, inter-related cutting mode;
S3, the screen device blanking by the multilayer micro mist fabric on the first transmission belt 101 through having three layers of different meshes aperture are to 103 li of interim accumulations of transfer hopper of " Duckbill type ";
S4, the interim micro mist material of piling up of 103 li, " Duckbill type " transfer hopper are evenly entirely taken out of with binder belt 110, with the first pressure roller 104, micro mist material is pressed into monoblock fabric reposefully, allow it there is certain intensity, through First Transition connecting plate 105 to being transported in distributing belt 220;
S5, use follow rest device 106 are cut into not of uniform size, different crystal block by monoblock fabric, and crystal block are transformed into different angle directions;
S6, between not of uniform size, different crystal block, the lines micro mist fabric of two kinds of different colours of cloth and texture equably, and (identical with the low-temperature transparent micro mist material texture of step S1 with portable stroke and variable controlled a kind of low-temperature transparent micro mist of the mobile micro mist bucket cloth fabric of flow, color is different), in crystal block, form the flow liner lines of regional area;
S7, with micro mist hopper B4, B3 by the micro mist fabric of two kinds of identical texture of different colours equably cloth expect on the second transmission belt 201, and utilize the second pressure roller 202 that micro mist fabric is rolled into disentegrated particles piece; Use again micro mist hopper B1, B2, the low-temperature transparent micro mist fabric of two kinds of different colours of cloth on the second transmission belt 201;
S8, by the micro mist fabric on the second transmission belt 201 through thering is the screen device in two-layer different meshes aperture, the blanking that liquidates is on distributing belt 220;
All micro mist fabrics in S9, distributing belt 220 are expressed on FD belt 210 through the second transition connecting plate 205;
Micro mist fabric on S10, FD belt 210, through striking off, feed supplement is smooth, fixing by stationary grizzly 207, is brought into filler in mould, then compressing by press 300.
Adopting the present invention to produce porcelain micro-powder polished bricks has the following advantages:
1, adopt along connection formula super position material-distributing mode, through screen cloth and the Duckbill type funnel of three layers of different pore size, pile up micro mist material, realized decorative pattern in super large piece crystal pattern and be the transition of cloud shape nature;
2, adopt the variable controlled mobile micro mist bucket Strand Feeding Technique of portable stroke and flow, realized the natural effect of flow liner lines;
3, adopted mobile digital to control formula cutting knife combined mechanism, it can realize the controlled and changeable of multiple angles, shift motion, use cutting knife length, and direction, texture, the size shape of permutation and combination that has realized super large piece crystal pattern is natural, true to nature;
4, adopted carved leather belt, and the second pressure roller of equity is installed in the above, realized drift sand formula natural particle pattern, micro mist fabric adopts and liquidates blanking on distributing belt 220, has also realized the free skip rolling of super large crystal block, micro-broken grain grain Collision coagulation.
The porcelain micro-powder polished bricks that adopts the inventive method to prepare, due to along connection formula stack accumulation, pass through after multilayer ten thousand hole patterns, pool super large crystal block, its decorative pattern is piled up, is blended as white cloud piece formula, peaks rising one upon another, also as rosy clouds lightly; The utilization of the blanking technology that liquidates, has reached the free skip rolling of super large crystal block, micro-broken grain grain Collision coagulation; The space-in of drifting along of drift sand line; Each micro mist fabric attracts each other, and forms assembly.A piece of the super large piece crystal free accumulation of described porcelain micro-powder polished bricks, smooth as jade color and luster texture, shown novelty, atmosphere, harmony, mellow and full whole structure, compared with the decorative effect of natural marble, gone even farther, it is another large invention and the progress of ceramic industry.
Should be understood that, application of the present invention is not limited to above-mentioned giving an example, and for those of ordinary skills, can be improved according to the above description or convert, and all these improvement and conversion all should belong to the protection domain of claims of the present invention.
Claims (8)
1. a production method for porcelain micro-powder polished bricks, is characterized in that, specifically comprises the following steps:
A kind of low-temperature transparent micro mist fabric is expected on the first transmission belt by micro mist hopper continuous uniform ground cloth;
The micro mist fabric of 3-5 kind different colours and texture is expected on the first transmission belt along Lian Shibu in order with gap by different micro mist hoppers, be superimposed upon on the low-temperature transparent micro mist fabric on the first transmission belt;
Screen cloth by all micro mist fabrics on the first transmission belt through at least two-layer different meshes aperture, blanking is piled up in transfer hopper temporarily;
The interim micro mist fabric of piling up in transfer hopper is evenly entirely taken out of with binder belt, with the first pressure roller, micro mist material is pressed into monoblock fabric reposefully, through First Transition connecting plate to being transported in distributing belt;
Use follow rest device that monoblock fabric is cut into not of uniform size, different crystal block, and crystal block is transformed into different angle directions;
Between not of uniform size, different crystal block, the lines micro mist fabric of two kinds of different colours of cloth and texture equably, and with a kind of low-temperature transparent micro mist of mobile micro mist bucket cloth fabric, in crystal block, form the flow liner lines of regional area;
By the micro mist fabric of two kinds of identical texture of different colours by different micro mist hoppers equably cloth expect on the second transmission belt, and with the second pressure roller, micro mist fabric is rolled into disentegrated particles piece, then the low-temperature transparent micro mist material of two kinds of different colours is expected on the second transmission belt with different micro mist hopper cloth;
Screen cloth by all micro mist fabrics on the second transmission belt through at least two-layer different meshes aperture, liquidates blanking on distributing belt;
All micro mist fabrics in distributing belt are expressed on FD belt through the second transition connecting plate;
Micro mist fabric on FD belt, through striking off, feed supplement is smooth, fixes by stationary grizzly, is brought into filler in mould, then compressing by press.
2. the production method of porcelain micro-powder polished bricks according to claim 1, is characterized in that, all micro mist fabrics on described the first transmission belt fall into transfer hopper again through the screen cloth in three layers of different meshes aperture; Described transfer hopper is Duckbill type transfer hopper.
3. the production method of porcelain micro-powder polished bricks according to claim 1, is characterized in that, all micro mist fabrics on described the second transmission belt, through the screen cloth in two-layer different meshes aperture, liquidate blanking on distributing belt.
4. the production method of porcelain micro-powder polished bricks according to claim 1, it is characterized in that, described the micro mist fabric of 3-5 kind different colours and texture is expected on the first transmission belt along Lian Shibu in order with gap by different micro mist hoppers, wherein, to have 1 or 2 be roller to described micro mist hopper.
5. the production method of porcelain micro-powder polished bricks according to claim 1, is characterized in that, described the second transmission belt is carved leather belt;
Describedly the low-temperature transparent micro mist material of two kinds of different colours is expected on the second transmission belt with different micro mist hopper cloth, wherein, described micro mist hopper is carving roller again.
6. a production equipment for porcelain micro-powder polished bricks, is characterized in that, the production equipment of described porcelain micro-powder polished bricks comprise set gradually for by compressing press, the first frame and the second frame of micro mist fabric; In described the first frame, be provided with a binder belt, in described the second frame, be provided with a FD belt, between described binder belt and FD belt, be provided with one for connecting the distributing belt of described binder belt and FD belt, the output of the input of described distributing belt and described binder belt joins, the input of the output of described distributing belt and described FD belt joins, and the output of described FD belt and described press join;
In described the first frame, the top of described binder belt is provided for transmitting the first transmission belt of micro mist fabric and for the micro mist hopper of cloth micro mist fabric, described the first transmission belt is arranged on the below of described micro mist hopper, and the output of described the first transmission belt is arranged on the top of the input of described binder belt; Described micro mist hopper is at least 4, and wherein having two micro mist hoppers is carving roller; Between the input of the output of described the first transmission belt and described binder belt, be disposed with the first screen device and transfer hopper from top to bottom; On described binder belt, be provided with for micro mist fabric being pressed into the first pressure roller of monoblock fabric, in described distributing belt, be provided with for cutting the follow rest device of monoblock fabric;
Between described the first frame and the second frame, the top of described distributing belt is provided with for form the mobile micro mist hopper of regional area flow liner lines on differential fabric;
In described the second frame, the top of described FD belt is provided with for transmitting the second transmission belt of micro mist fabric and for the micro mist hopper of cloth micro mist fabric, described the second transmission belt is arranged on the below of described micro mist hopper, and the output of described the second transmission belt is arranged on the top of the output of described distributing belt; On described the second transmission belt, be provided with the second pressure roller for roll-in micro mist fabric; Described micro mist hopper is at least 3, and wherein having two micro mist hoppers is carving roller; Between the output of described the second transmission belt and the output of described distributing belt, be provided with the second screen device;
On the output of described FD belt, according to outbound course, set gradually to be useful on and make the smooth binder roller of fabric and for the fixing stationary grizzly of fabric;
The both sides of described mobile micro mist hopper are respectively arranged with the micro mist hopper that increases the lines micro mist fabric of porcelain micro-powder polished bricks color and texture for cloth;
Described the first pressure roller is belt-type pressure roller; Described the second transmission belt is carved leather belt, and described the second pressure roller is rolling device.
7. the production equipment of porcelain micro-powder polished bricks according to claim 6, it is characterized in that, the output of described distributing belt is arranged on the top of the input of described FD belt, is provided for fabrics all in described distributing belt to be expressed to the second transition connecting plate on described FD belt between the two.
8. the production equipment of porcelain micro-powder polished bricks according to claim 6, is characterized in that, described the first transmission belt and described the second transmission belt are for being obliquely installed, horizontal by 15～25 degree angles.
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| CN201210368501.6A CN102862219B (en) | 2012-09-28 | 2012-09-28 | Production method and equipment of porcelain micro powder polished brick |
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| CN201210368501.6A CN102862219B (en) | 2012-09-28 | 2012-09-28 | Production method and equipment of porcelain micro powder polished brick |
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| CN102862219A CN102862219A (en) | 2013-01-09 |
| CN102862219B true CN102862219B (en) | 2014-09-10 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103302729B (en) * | 2013-06-06 | 2015-08-05 | 广东东鹏陶瓷股份有限公司 | A kind of cloth system of Ceramic Tiles and method |
| CN103273557B (en) * | 2013-06-06 | 2015-02-25 | 清远纳福娜陶瓷有限公司 | Material distribution device and method for polished tiles |
| CN103358392B (en) * | 2013-07-08 | 2015-10-14 | 佛山石湾鹰牌陶瓷有限公司 | A kind of distributing technique once burning crystallite composite brick |
| CN103817785B (en) * | 2013-09-07 | 2016-08-17 | 梁迪源 | A kind of ceramic powder moulding distributing method and apparatus for distributing thereof |
| CN104708707A (en) * | 2015-03-27 | 2015-06-17 | 广东汇亚陶瓷有限公司 | Full-automatic material distribution device and production process used for producing micro powder polished tiles |
| CN115351894B (en) * | 2022-09-07 | 2023-07-25 | 佛山市蓝之鲸科技有限公司 | Solid ceramic powder one-time distributing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| NL8601671A (en) * | 1986-06-25 | 1988-01-18 | Boer Maschf Bv | METHOD AND APPARATUS FOR MANUFACTURING STONES |
| IT1294941B1 (en) * | 1997-08-01 | 1999-04-23 | Ariostea S P A | SYSTEM FOR LOADING THE MOLDS OF THE PRESSES FOR THE FORMING OF TILES AND RELATED MEANS OF IMPLEMENTATION. |
| CN101885205B (en) * | 2009-05-14 | 2011-11-02 | 广东萨米特陶瓷有限公司 | Equipment and method for producing polished ceramic tiles |
| CN201525081U (en) * | 2009-09-29 | 2010-07-14 | 佛山市博晖机电有限公司 | Apparatus for ceramic brick production |
| CN102120335B (en) * | 2010-11-30 | 2012-12-05 | 霍镰泉 | Distributing equipment for ceramic micro-powder bricks |
| CN102172971B (en) * | 2011-01-28 | 2012-10-03 | 佛山市卓益机电有限公司 | Distribution equipment and method of cross branched fine line texture micro-powder brick fabrics |
| CN202088275U (en) * | 2011-05-04 | 2011-12-28 | 佛山市博晖机电有限公司 | Material distributing apparatus used for producing ceramic brick having the appearance like natural shells and jewels |
| CN202292988U (en) * | 2011-10-26 | 2012-07-04 | 佛山市博晖机电有限公司 | Distributing equipment capable of producing ceramic bricks with natural stone texture effect |
| CN202318526U (en) * | 2011-11-07 | 2012-07-11 | 广东汇亚陶瓷有限公司 | Feeding equipment for porcelain micropowder polishing bricks |
| CN102555037B (en) * | 2012-01-16 | 2014-03-26 | 广东新明珠陶瓷集团有限公司 | Device for producing tile cloth with natural crack effect of stone |
| CN202805380U (en) * | 2012-09-28 | 2013-03-20 | 广东汇亚陶瓷有限公司 | Production equipment of porcelain micro powder polished tiles |
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Address after: 511500 workshop No. 1, Yunlong ceramic industry base, wo Feng Town, Qingxin District, Guangdong, Qingyuan, A2-1 Patentee after: HUIYA CERAMICS CO.,LTD. Address before: 528061, Guangdong Province, Chancheng District, Nanzhuang Town, Foshan Huaxia Ceramic Expo City, Tao Bo Road 16 Patentee before: HUIYA CERAMICS CO.,LTD. |
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Granted publication date: 20140910 |