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CN102806516B - A kind of metal shell and preparation method thereof - Google Patents

A kind of metal shell and preparation method thereof Download PDF

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Publication number
CN102806516B
CN102806516B CN201110142440.7A CN201110142440A CN102806516B CN 102806516 B CN102806516 B CN 102806516B CN 201110142440 A CN201110142440 A CN 201110142440A CN 102806516 B CN102806516 B CN 102806516B
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China
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metal shell
decorative pattern
mill
preparation
film layer
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Expired - Fee Related
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CN201110142440.7A
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Chinese (zh)
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CN102806516A (en
Inventor
邹凌云
郭丽芬
陈云
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BYD Co Ltd
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BYD Co Ltd
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Abstract

The invention provides the preparation method of a kind of metal shell, comprise the steps: step 1, metal base is positioned in milling apparatus, in milling apparatus, add abrasive material and water, on milling apparatus or metal base, then apply vibration, make the surface of metal base form mill decorative pattern reason;Step 2, by physical vapour deposition (PVD) or anodized shape film forming layer on described mill decorative pattern is managed.Present invention also offers a kind of metal shell, use preparation method as above to prepare, including metal base and film layer, described metallic substrate surface is distributed mill decorative pattern reason, and described film layer is positioned in described mill decorative pattern reason.The surface of metal shell that the present invention provides has mill decorative pattern reason, and described mill decorative pattern reason is provided with film layer so that metal shell has mill and spends metal-like modelled after an antique, and wearability and fine corrosion resistance.

Description

A kind of metal shell and preparation method thereof
Technical field
The present invention relates to field of surface treatment, particularly relate to a kind of metal shell and preparation method thereof.
Background technology
Along with improving constantly and electronic product, such as of living standard: the sustainable development of mobile phone technique, people are to electronics Product, such as: the appearance requirement of mobile phone is more and more higher.At present, the process for treating surface for electronic product metal shell is got over Come the most in order to make electronic product have unique texture and color and luster.In prior art, by polishing, wire drawing, sandblasting Electronic product can be made to present high light texture, wire drawing texture, sandblasting texture etc. etc. technique, and by including plating, spraying, anodic oxygen Change, PVD(physical vapour deposition (PVD)), electrophoresis etc. color method, make electronic product have while having certain texture various Color and luster, to win liking of different consumer.
In above-mentioned color method, PVD(physical vapour deposition (PVD)) and anodic oxidation be good film plating process, at base material The metal-like of the film layer of upper preparation is strong, good with the adhesion of base material, wearability and fine corrosion resistance, it is possible to meet electronics Product has gorgeous metal coating effect color is multifarious simultaneously.But, physical vapour deposition (PVD) and anodic oxidation are formed The very thin thickness of film layer, the most several microns to tens microns, the effect of film layer is affected by base material, PVD or anodic oxidation After process, the surface effect of housing is largely dependent on the texture of housing itself, and dicoration is the most single, it is difficult to meet consumption The esthetic requirement that person is the most harsh.
Summary of the invention
Present invention seek to address that the surface effect of the metal shell of the preparation method making of metal shell of the prior art It is largely dependent on the texture of housing itself, the most single ornamental technical problem.
The invention discloses the preparation method of a kind of metal shell, comprise the steps:
Step 1, metal base is positioned in milling apparatus, in milling apparatus, adds abrasive material and water, then grinding Apply vibration on equipment or metal base, make the surface of metal base form mill decorative pattern reason;
Step 2, by physical vapour deposition (PVD) or anodized shape film forming layer on described mill decorative pattern is managed.
In the preparation method of metal shell of the present invention, the weight ratio of described abrasive material and auxiliary agent is 10-30:1.
In the preparation method of metal shell of the present invention, described auxiliary agent includes water and cleaning agent, described cleaning agent It is 1:30-60 with the weight ratio of water.
In the preparation method of metal shell of the present invention, in step 1, in milling apparatus, interpolation it has been additionally added Agent, described additive comprises brightener and/or abrasive pastes.
In the preparation method of metal shell of the present invention, the frequency of described vibration is 50-150HZ, vibro-grinding Time be 0.5-2.5 hour.
In the preparation method of metal shell of the present invention, described abrasive material includes that ceramic-like grinding stone and plastics grind Grinding stone, described grinding stone is selected from the grinding stone that particle diameter is different.
Meanwhile, the invention also discloses a kind of metal shell, described metal shell uses preparation method system as above For obtaining, including metal base and film layer, described metallic substrate surface is distributed mill decorative pattern reason, and described film layer is positioned at described mill In decorative pattern reason.
In metal shell of the present invention, the thickness of described film layer is 0.5-20 micron.
In metal shell of the present invention, described metal base is selected from stainless steel, aluminium alloy, titanium alloy, kirsite In one.
In metal shell of the present invention, described film layer is chromium nitride, chromium carbide, titanium nitride, titanium carbide, oxidation One or more in titanium, nitrogen titanium aluminide.
The preparation method of the present invention forms mill decorative pattern by vibro-grinding on the surface of metal shell and manages, and in mill decorative pattern reason On film layer is set so that metal shell has mill and spends metal-like modelled after an antique, improve metal shell aesthetics, have uniqueness Antique effect, and wearability and fine corrosion resistance, high comprehensive performance.Meanwhile, said method technique is simple, yield High, low cost, is suitable for heavy industrialization application.
Detailed description of the invention
In order to make technical problem solved by the invention, technical scheme and beneficial effect clearer, below in conjunction with Embodiment, is further elaborated to the present invention.Should be appreciated that specific embodiment described herein is only in order to explain The present invention, is not intended to limit the present invention.
The present invention discloses the preparation method of a kind of metal shell, comprises the steps:
Step 1, metal base is positioned in milling apparatus, in milling apparatus, adds abrasive material and water, then grinding Apply vibration on equipment or metal base, make the surface of metal base form mill decorative pattern reason.In the present invention, described mill decorative pattern Reason presents mill and spends the effect of texture modelled after an antique, described mill to spend texture modelled after an antique to be to process by metal base is carried out vibro-grinding Arriving, specifically incite somebody to action: Rosler vibrates abrasion wear test machine i.e. to use milling apparatus, such as, chooses suitable abrasive and (includes Kind and the selection of size), add suitable grinding aid simultaneously, under certain milling time, obtain required certain mill The metal surface of damage degree.In the present invention, described vibro-grinding is different from traditional grinding, and it is to tradition attrition process In milling apparatus (or workpiece) apply the Ginding process of a kind of improvement of vibration, such as: can through pre-treatment (clean, thick Processing etc.) metal shell surface on place free abrasive material, then vibrational energy is attached to milling apparatus (or metal Housing) on, make milling apparatus (or metal shell) make regular vibration with certain frequency and amplitude, thus complete Burr, surface mill flower process, and make the surface of metal base form mill decorative pattern reason, to the sensation that people is simple and unsophisticated.
In this step, described metal base can be selected from stainless steel, aluminium alloy, titanium alloy, kirsite etc..Described mill Material includes ceramic-like grinding stone and plastics grinding stone, selects according to the material of workpiece, shape and required surface fineness Selecting, mill spends the grinding of lines modelled after an antique to be preferably plastics grinding stone, and preferably, described grinding stone selects different the grinding of particle diameter Grinding stone, such as: select spheroidal Brown Alundum grinding stone, wherein, particle diameter is the grinding stone of 6-8mm and particle diameter is the grinding of 3-5mm Stone respectively accounts for half, so that the mill decorative pattern reason of metallic substrate surface is more natural.Equally, the grinding aid added is then with workpiece material For major consideration, selecting according to purposes, grinding aid mainly includes water and cleaning agent, and water is as the decentralized medium of abrasive material, clearly The clean dose of effect then primarily serving lubrication, in the present invention, the weight ratio of described abrasive material and auxiliary agent is 10-30:1, described cleaning The weight ratio of agent and water is 1:30-60, meanwhile, according to the needs ground, it is also possible to add appropriate additive, described additive Including brightener, abrasive pastes, described brightener selects according to metal base, such as: metal base is selected from stainless steel, then phase Stainless steel brightener should be selected in ground.
In this step, applying vibration on milling apparatus or metal base, vibration frequency is 50-150HZ HZ, is grinding During mill, owing to water can be discharged, at set intervals, such as: 20-30min adds water in milling apparatus so that grind energy Enough being smoothed out, the time of vibro-grinding is generally 0.5-2.5 hour, and after vibro-grinding, the surface of metal base i.e. forms mill flower Texture.
Step 2, by physical vapour deposition (PVD) or anodized shape film forming layer on described mill decorative pattern is managed.The present invention's Metal shell is after processing through vibro-grinding, then obtains through PVD or anodized, PVD or anodic oxygen chemical industry Skill is the most known to those skilled in the art, and its technological parameter and condition can adjust according to specific requirement, by PVD or anode Oxidation processes is shape film forming layer on described mill decorative pattern is managed, and described film layer can be chromium nitride, titanium nitride, titanium carbide, nitrogen titanium aluminide In one or more.For the thickness of film layer, not the biggest restriction.But, inventor finds, when the thickness of described film layer is 0.5-20um, preferably during 1-5um, is combined with aforesaid mill decorative pattern reason by this film layer, to producing graceful vision more Favorably.The film layer obtained by described PVD or anodized is good with the adhesion of base material, and has excellent corrosion-resistant And anti-wear performance.
Under normal conditions, to base material before the preparation method of described metal shell is additionally included in PVD or anodized Carrying out pre-treatment, the method for this pre-treatment is to well known to a person skilled in the art, such as, oil removing, Ultrasonic Cleaning etc..
Formed mill decorative pattern modelled after an antique reason and surface protection film layer by said method on metal base, obtain the gold of the present invention Belong to housing, the mill decorative pattern reason of metal housing surface and the color that has of PVD film layer, make metal housing surface present peculiar modelled after an antique Effect, has excellent wear-corrosion resistance simultaneously.
The process of surface treatment of existing metal shell is expanded by the present invention, so that metal shell presents gold modelled after an antique Belong to texture, to this end, the present invention carries out the mechanical treatment of uniqueness to metal housing surface, i.e. use milling apparatus, choose suitably Abrasive material (includes kind and the size of abrasive material), adds suitable grinding aid simultaneously, vibrational energy is attached to milling apparatus On (or metal shell), milling apparatus (or metal shell) is made to make regular vibration with certain frequency and amplitude, one Under fixed milling time, obtain the metal surface of required certain degree of wear, grind production efficiency height, grind the mill flower obtained Texture is uniform, then, carries out PVD or anodized, pass through on the metal shell with certain degree of wear surface PVD or anodized make metal housing surface form coloured film layer, by the knot of this film layer with above-mentioned mill decorative pattern reason Close, the coloured mill flower effect modelled after an antique of tool can be presented, and wear-corrosion resistance is good.
Use specific embodiment that the present invention is further elaborated below.
Embodiment 1
The present embodiment is used for making the silver color Stainless Steel Shell with mill decorative pattern modelled after an antique reason;
Step one: vibro-grinding, specifically comprises the processes of: 1, Rosler vibration abrasion wear test machine vibra shoot in add abrasive material And auxiliary agent: wherein, abrasive material is selected from yellow circular cone thing abrasive material RKF 10K 60kg, green pyramid thing abrasive material RKK 15P 20Kg, helps Agent be selected from cleaning agent FC120 and the mixture 5Kg of water, the mixed proportion of cleaning agent and water is 1:50, add simultaneously appropriate not Rust steel brightener or abrasive pastes.2, Stainless Steel Shell being put in vibra shoot and grind, vibration frequency is 50HZ, at process of lapping In, per half an hour, adds 0.5 liter of water, Stainless Steel Shell is taken out after grinding 2 hours;
Step 2: magnetron sputtering ion plating, specifically comprises the processes of: 1, will grind after Stainless Steel Shell be carried out, dry On pivoted frame in the dry vacuum chamber of placement afterwards, starting vavuum pump and vacuumize, making vacuum chamber pressure is 6.0 × 10-3Handkerchief.2, to vacuum It is 1.0 handkerchiefs that room is filled with argon gas regulation vacuum pressure, starts grid bias power supply and carries out Ion Cleaning, wherein, biases 1100 volts, dutycycle 75%, the time is 20 minutes.3, after Ion Cleaning terminates, import plating run, start plated film, argon working gas and reaction gas Setting according to program is added by body nitrogen automatically, and vacuum chamber operating pressure is about 0.4 handkerchief, then starts chromium target, the first rank Section: power is steady state value 9 kilowatts, and the bias of grid bias power supply is 200 volts, and dutycycle is 75%, and the time is 10 minutes;Second In the stage: power is steady state value 9 kilowatts, the bias of grid bias power supply is 200 volts, dutycycle 50%, and the time is 30 minutes;3rd In the stage: power is steady state value 8 kilowatts, the bias of grid bias power supply is 150 volts, dutycycle 30%, and the time is 20 minutes.Plated film After end, program is run automatically terminating, and is then shut off chromium target, grid bias power supply, naturally cools to take out stainless steel case when 80 DEG C Body, is formed with CrN film layer on the surface of Stainless Steel Shell, and thicknesses of layers is about 3 microns;
Silver color Stainless Steel Shell A1 with mill decorative pattern modelled after an antique reason is prepared by above-mentioned steps.
Embodiment 2
The present embodiment is used for making the orange Al-alloy casing with mill decorative pattern modelled after an antique reason;
Step one: vibro-grinding, specifically comprises the processes of: 1, Rosler vibration abrasion wear test machine vibra shoot in add abrasive material And auxiliary agent: wherein, abrasive material is selected from yellow circular cone thing abrasive material RKF 10K 50kg, green pyramid thing abrasive material RKK 15P 15Kg, helps Agent is selected from FC120 and the mixture 4Kg of water, and the mixed proportion of cleaning agent and water is 1:40, adds appropriate aluminium alloy light simultaneously Bright dose or abrasive pastes.2, being put into by Al-alloy casing in groove and grind, vibration frequency is 50HZ, in process of lapping, and every little half Time to add 0.4 liter of water, after grinding 1.5 hours by Al-alloy casing take out;
Step 2: anodized, specifically comprises the processes of: 1, change throw: will on the Al-alloy casing after milled processed hang water During after washing, putting into throws groove, solution is the H of 600 ~ 800ml/L3PO4H with 150 ~ 250ml/L2SO4 Ratio according to 3:1 Preparation, temperature is 95 ~ 105 DEG C, takes out and wash after 8 ~ 12s.2, oxidation: the Al-alloy casing after washing is put into oxidation trough oxygen Changing 30 ~ 40min, solution concentration is H2SO4180 ~ 200g/L, temperature is 18 ~ 20 DEG C, and voltage is 14.5 ~ 15.5V.3, pretreatment: Adding TAC Sormal 121 makes tank liquor concentration be 48 ~ 52 g/L, and temperature is 38 ~ 42 DEG C, and the time is 2.5 ~ 3.5 min, pH value Being 1.0 ~ 3.0, pH value regulation NaOH and TAC Sormal 121 regulate.4, dyeing: add dyestuff U602 and make tank liquor dense Degree is 2.5 ~ 3.5g/L, and temperature is 34 ~ 36 DEG C simultaneously, time 5 ~ 7min, and pH value is 5.0 ~ 6.0, pH value regulation ammoniacal liquor and vinegar Acid regulation.5, sealing of hole: adding hole sealing agent E-600 and make tank liquor concentration be 3 ~ 5 ml/L, temperature is 93 ~ 97 DEG C, and the time is 20 ~ 25 Min, pH value is 6.3 ~ 6.7, pH value regulation ammoniacal liquor and acetic acid regulation, then will hang under Al-alloy casing;
The orange Al-alloy casing A2 with mill decorative pattern modelled after an antique reason is prepared by above-mentioned steps.
Embodiment 3
The present embodiment is used for making the black titanium alloy shell with mill decorative pattern modelled after an antique reason;
Step one: vibro-grinding, specifically comprises the processes of: 1, Rosler vibration abrasion wear test machine vibra shoot in add abrasive material and Lubricant: abrasive material selects spheroidal Brown Alundum grinding stone, wherein, the 50kg of particle diameter 8mm, the 30kg of particle diameter 5mm, particle diameter 4mm's 20Kg, auxiliary agent is selected from cleaning agent FC120 and the mixture 5Kg of water, and the mixed proportion of cleaning agent and water is 1:50, adds suitable simultaneously The abrasive pastes of amount.2, being put into by titanium alloy shell in vibra shoot and grind, vibration frequency is 50HZ, in process of lapping, and every half Hour to add 0.5 liter of water, after grinding 2.5 hours, titanium alloy shell be taken out;
Step 2: magnetron sputtering ion plating, specifically comprises the processes of: 1, will grind after titanium alloy shell be carried out, dry On pivoted frame in the dry vacuum chamber of placement afterwards, starting vavuum pump and vacuumize, making vacuum chamber pressure is 6.0 × 10-3Handkerchief.2, to vacuum It is 1.0 handkerchiefs that room is filled with argon gas regulation vacuum pressure, starts grid bias power supply and carries out Ion Cleaning, wherein biases 1100 volts, dutycycle 75%, 20 minutes time.3, after Ion Cleaning terminates, import plating run, start plated film, argon working gas and reacting gas Setting according to program is added by acetylene automatically, and vacuum chamber operating pressure is about 0.5 handkerchief, then starts chromium target, the first stage: Power is steady state value 9 kilowatts, and the bias of grid bias power supply is 200 volts, and dutycycle is 75%, and the time is 10 minutes;Second-order Section: power is steady state value 9 kilowatts, and the bias of grid bias power supply is 200 volts, dutycycle 30%, and the time is 30 minutes.3rd rank Section: power is steady state value 8 kilowatts, and the bias of grid bias power supply is 150 volts, dutycycle 15%, and the time is 30 minutes;During plated film Between arrive after, program will turn off end plated film, is then shut off chromium target, grid bias power supply, takes out titanium when naturally cooling to 80 DEG C Alloy shell, is formed with CrC film layer on titanium alloy shell surface, and thicknesses of layers is about 3.5 microns;
The black titanium alloy shell A3 with mill decorative pattern modelled after an antique reason is prepared by above-mentioned steps.
Performance test
The above-mentioned metal shell A1-A3 prepared is carried out following performance test:
1, adhesive force: test according to ASTM D 3359-2002;
2, anti-wear performance: test as follows: under the conditions of 24 DEG C/54%RH, loads onto 100g tool by product After, put into Rosler and vibrate vibro-grinding in resistance to grinding machine, analog equipment abrasion condition during normal use.Use friction media For: yellow circular cone: Rosler friction particles RKF 10K (3 parts), green pyramid: Rosler friction particles RKK 15P (1 part), cleaning Agent: Rosler cleaning agent FC120.Testing time is 2 hours;
3, decay resistance: test according to GBT 10125.
By above-mentioned test, the test result obtained is shown in Table 1:
Table 1
Sample S1 S2 S3
Adhesive force 5B 5B 5B
Anti-wear performance 2 hours without noticeable wear 2 hours without noticeable wear 2 hours without noticeable wear
Decay resistance Corrosion-free Corrosion-free Corrosion-free
From table 1 it follows that while the surface of metal shell disclosed by the invention has the mill decorative pattern reason of uniqueness, its The adhesive force of superficial film, wearability and decay resistance are the most excellent.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention Any amendment, equivalent and the improvement etc. made within god and principle, should be included within the scope of the present invention.

Claims (9)

1. the preparation method of a metal shell, it is characterised in that comprise the steps:
Step 1, metal base is positioned in milling apparatus, in milling apparatus, adds abrasive material and auxiliary agent, then set in grinding Apply vibration on standby or metal base, make the surface of metal base form mill decorative pattern reason;
Step 2, by physical vapour deposition (PVD) or anodized shape film forming layer on described mill decorative pattern is managed;
The frequency of described vibration is 50-150HZ, and the time of vibro-grinding is 0.5-2.5 hour.
Preparation method the most according to claim 1, it is characterised in that the weight ratio of described abrasive material and auxiliary agent is 10-30:1.
Preparation method the most according to claim 1 and 2, it is characterised in that described auxiliary agent includes water and cleaning agent, described clearly Clean dose is 1:30-60 with the weight ratio of water.
Preparation method the most according to claim 1, it is characterised in that in step 1, has been additionally added in milling apparatus and has added Adding agent, described additive comprises brightener and/or abrasive pastes.
Preparation method the most according to claim 1, it is characterised in that described abrasive material includes ceramic-like grinding stone and plastics Grinding stone, described grinding stone is selected from the grinding stone that particle diameter is different.
6. a metal shell, it is characterised in that described metal shell uses the making as described in claim 1-5 any one Method prepares, and including metal base and film layer, described metallic substrate surface is distributed mill decorative pattern reason, and described film layer is positioned at In described mill decorative pattern reason.
Metal shell the most according to claim 6, it is characterised in that the thickness of described film layer is 0.5-20 micron.
Metal shell the most according to claim 6, it is characterised in that described metal base is selected from stainless steel, aluminium alloy, titanium One in alloy, kirsite.
Metal shell the most according to claim 6, it is characterised in that described film layer be chromium nitride, chromium carbide, titanium nitride, One or more in titanium carbide, titanium oxide, nitrogen titanium aluminide.
CN201110142440.7A 2011-05-30 2011-05-30 A kind of metal shell and preparation method thereof Expired - Fee Related CN102806516B (en)

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