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CN102758870A - Car brake friction lining and preparation method thereof - Google Patents

Car brake friction lining and preparation method thereof Download PDF

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Publication number
CN102758870A
CN102758870A CN2012102515056A CN201210251505A CN102758870A CN 102758870 A CN102758870 A CN 102758870A CN 2012102515056 A CN2012102515056 A CN 2012102515056A CN 201210251505 A CN201210251505 A CN 201210251505A CN 102758870 A CN102758870 A CN 102758870A
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CN
China
Prior art keywords
brake bush
friction lining
automobile according
agent
used brake
Prior art date
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Granted
Application number
CN2012102515056A
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Chinese (zh)
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CN102758870B (en
Inventor
张辉华
黄卫东
曹钟华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Jiuxiao Automobile Parts Co ltd
Original Assignee
SHIYAN JIUXIAO FRICTION MATERIALS CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHIYAN JIUXIAO FRICTION MATERIALS CO Ltd filed Critical SHIYAN JIUXIAO FRICTION MATERIALS CO Ltd
Priority to CN201210251505.6A priority Critical patent/CN102758870B/en
Publication of CN102758870A publication Critical patent/CN102758870A/en
Application granted granted Critical
Publication of CN102758870B publication Critical patent/CN102758870B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a car brake friction lining and a preparation method thereof. The car brake friction lining comprises the following raw materials in percentage by weight: 10-20% of binder, 20-40% reinforced fiber, 10-20% friction increasing agent, 10-20% lubricant and 20-40% filler. The preparation method comprises the steps of: 1) mixing the raw materials, placing the mixture in a high-speed material mixer and evenly stirring; 2) placing the evenly mixed materials into a die for heating and moulding; 3) conducting heat preservation on moulded friction lining for 16-20 hours at 140-180 DEG C; and 4) conducting milling and drilling machining on the outer cambered surface, the inner cambered surface and the end surfaces of the heat-preserved moulded friction lining into a finished product. The raw material formula of the friction lining can ensure the stable friction property and reset property of the friction lining, the production process is simple, and the operation is convenient. Furthermore, through multiple tests, the mould pressing temperature and mould pressing pressure in optimal range can be obtained, thus ensuring the success rate of a mould pressing forming process.

Description

A kind of automobile is with brake bush and preparation method thereof
Technical field
The invention belongs to automotive friction material technology field, be specifically related to a kind of automobile with brake bush and preparation method thereof.
Background technique
The automotive brake friction facing is the critical product of vehicle safety travel.Brake gland for vehicle adopts the semimetal material both at home and abroad, is characteristic to add Steel Fibre.Steel Fibre heat conduction certain intensity and wear resistance are arranged, but density is big, is prone to get rusty, and matter is hard, and the easy damaged antithesis is prone to produce brake noise.Domestic automobile with the material of brake strip because the problem of prescription is wear-resisting inadequately.
Summary of the invention
The object of the invention is exactly in order to remedy the defective of existing technology, to provide a kind of automobile with brake bush and preparation method thereof, and said brake bush has stable frictional behaviour and restorability.The brake drum temperature is lower, has greatly improved the durable working life of brake lining.
The present invention realizes through following technological scheme:
A kind of automobile is used brake bush, comprises following raw materials by weight percent:
The Bond of 10-20%; The reinforcing fiber of 20-40%; 10-20% increases the agent that rubs; The oiling agent of 10-20% and the filler of 20-40%.
Described Bond comprises phenolic resin.
Described reinforcing fiber is two or more the combination in compound mineral fiber, ceramic fiber, glass fibre, organic fiber and the Steel Fibre.Compound mineral fiber is to plant mineral in 1200 degree--the high temperature melting of 1800 degree by aluminium oxide, silica etc., and again through technological means, blowing at last forms, by those skilled in the art are familiar with.
Said reinforcing fiber is the composition of compound mineral fiber, ceramic fiber, glass fibre, organic fiber and Steel Fibre.
The weight portion ratio of said compound mineral fiber, ceramic fiber, glass fibre, organic fiber and Steel Fibre is 20: 6: 6: 5: 3.
Described to increase the agent that rubs be alumina powder with the friction powder in one or both combination.
Said to increase the agent that rubs be alumina powder and the composition of friction powder, and alumina powder is 1: 2 with the weight portion ratio of friction powder.
Said oiling agent is one or more the combination in graphite, calcined petroleum coke and the carbon black.
Said oiling agent is the composition of graphite, calcined petroleum coke and carbon black.
The weight ratio of said graphite, calcined petroleum coke and carbon black is 3: 2: 1.
Said filler is one or more the combination in nitrile rubber, tyre talc, barium sulphate and the expanded vermiculite.
Said filler is the composition of nitrile rubber, tyre talc, barium sulphate and expanded vermiculite.
The weight ratio of said nitrile rubber, tyre talc, barium sulphate and expanded vermiculite is 5: 5: 18: 3.
The present invention also provides the preparation method of a kind of automobile with brake bush, comprises the steps:
1) mixes according to take by weighing each raw material components to certainty ratio, mixture is placed on stirring and evenly mixing in the high speed mixer;
2) material with mixing places mould to heat compression moulding, and heating-up temperature 140-180 ℃, pressing pressure is 18-24MPa;
3) friction facing after the moulding is incubated 16~20 hours down at 140-180 ℃;
4) will be incubated that milling that the friction facing of typing carries out outer arced surface, intrados and end face is cut and finished product is processed in boring.(this step is meant that the milling of carrying out outer arced surface, intrados and end face earlier cuts, and then carries out the boring processing of friction facing)
The said time that adds hot pressing is 120-180S.
Preferred heating-up temperature is 160 ℃ during said heating compression moulding, and pressing pressure is 20MPa.
Employed releasing agent is a zine stearate in the said heating compression moulding.
Said raw material has been crushed to the setting granularity before mixing.
Friction facing after the said moulding is removed burr earlier before insulation.
Friction facing after the said moulding is incubated processing in baking oven.
Technological scheme of the present invention is with reference to increasing the various measures and the viewpoint of friction facing wear resistance: the compound viewpoint of out-phase, and the composite lubricated viewpoint of multistage, the friction resistance material production technology adopts dry technology for production.
Advantage of the present invention is:
The formula for raw stock of friction facing has guaranteed that friction facing has stable frictional behaviour and restorability, and production technology is simple, is convenient to operation.And, obtained the molding temperature and the molding pressure of optimum range through test of many times, guaranteed the successful property of die press technology for forming.
Description of drawings
Fig. 1 is a brake bush preparation process flow chart of the present invention;
Embodiment
Below in conjunction with accompanying drawing automobile of the present invention is set forth with brake bush in detail:
Embodiment 1
Automobile is with brake bush embodiment scheme, and its preparation method is as shown in Figure 1:
1) taking by weighing raw material prepares burden in proportion: 20% Bond; 20% reinforcing fiber; 10% increase the agent that rubs; 20% oiling agent and 30% filler, wherein, Bond comprises phenolic resin; Reinforcing fiber is the composition of compound mineral fiber, glass fibre and Steel Fibre; Increasing the agent that rubs is alumina powder or friction powder, and oiling agent is calcined petroleum coke and carbon black, and filler is barium sulphate and expanded vermiculite; All raw materials have been pulverized to setting granularity.
2) compression molding: all above-mentioned raw materials are placed on hot briquetting in the mould that mixing in the high speed mixer is placed on regulation, 140 ℃ of heating-up temperatures, pressing pressure is 24MPa, adds hot pressing 120S;
3) heat treatment: the friction facing after the moulding is removed burr be placed in the baking oven under 140 ℃ temperature baking 20 hours;
4) machining: friction facing after the heat treatment is carried out the processing that the milling of outer arced surface, intrados and end face is cut and holed;
5) Checking of finished products: at last with the friction facing test package after the processing.
Graphite is crystalline flake graphite.
The granularity of graphite and calcined petroleum coke powdered carbon is the 40-80 order;
The effect of said each material of instance is following:
The effect of reinforcing fiber: the polishing machine of having improved friction resistance material.
In the hot compression molding step, those skilled in the art will know that this step need carry out the demoulding, releasing agent is very important, and releasing agent adopts zine stearate: its granularity>=100 orders, fusing point≤120 ℃; Component content is about 80%; Stearic acid release agent zinc mainly is used as the oiling agent and the releasing agent of phenolic resin.Zine stearate mainly increases the lubricity behind the resin solidification, and makes it be easy to the demoulding;
Bond is that (weight ratio of phenolic resin and antimony sulphide can be 4: 1-6: 1), phenolic resin is for the resin material that solidifies through chemical reaction, like thermoset phenolic resin for the composition of phenolic resin or phenolic resin and antimony sulphide.
Embodiment 2
The preparation method is as shown in Figure 1:
1) taking by weighing raw material prepares burden in proportion: 10% Bond; 40% reinforcing fiber; 20% increase the agent that rubs; 10% oiling agent and 20% filler, wherein, Bond comprises phenolic resin; Reinforcing fiber is the composition of compound mineral fiber and glass fibre; Increasing the agent that rubs is alumina powder or friction powder, and oiling agent is graphite and calcined petroleum coke, and filler is nitrile rubber, tyre talc and barium sulphate; All raw materials have been pulverized to setting granularity.
2) compression molding: all above-mentioned raw materials are placed on hot briquetting in the mould that mixing in the high speed mixer is placed on regulation, 180 ℃ of heating-up temperatures, pressing pressure is 18MPa, adds hot pressing 180S;
3) heat treatment: the friction facing after the moulding is removed burr be placed in the baking oven under 180 ℃ temperature baking 16 hours;
4) machining: friction facing after the heat treatment is carried out the processing that the milling of outer arced surface, intrados and end face is cut and holed;
5) Checking of finished products: at last with the friction facing test package after the processing.
Embodiment 3
The preparation method is as shown in Figure 1:
1) taking by weighing raw material prepares burden in proportion: 13% Bond; 31% reinforcing fiber; 12% increase the agent that rubs; 13% oiling agent and 31% filler, wherein, Bond comprises phenolic resin; Reinforcing fiber is compound mineral fiber, ceramic fiber, glass fibre, organic fiber and Steel Fibre; Their weight portion ratio is 20: 6: 6: 5: 3, increasing the agent that rubs was the composition of alumina powder and friction powder, and alumina powder is 1: 2 with the weight ratio of friction powder; Oiling agent is the composition of graphite, calcined petroleum coke and carbon black, and the weight ratio of graphite, calcined petroleum coke and carbon black is 3: 2: 1; Filler is the composition of nitrile rubber, tyre talc, barium sulphate and expanded vermiculite, and the weight ratio of nitrile rubber, tyre talc, barium sulphate and expanded vermiculite is 5: 5: 18: 3.All raw materials have been pulverized to setting granularity.
2) compression molding: all above-mentioned raw materials are placed on hot briquetting in the mould that mixing in the high speed mixer is placed on regulation, 160 ℃ of heating-up temperatures, pressing pressure is 20MPa, adds hot pressing 160S;
3) heat treatment: the friction facing after the moulding is removed burr be placed in the baking oven under 160 ℃ temperature baking 18 hours;
4) machining: friction facing after the heat treatment is carried out the processing that the milling of outer arced surface, intrados and end face is cut and holed;
5) Checking of finished products: at last with the friction facing test package after the processing.
Graphite is crystalline flake graphite.
The granularity of graphite and calcined petroleum coke powdered carbon is the 40-80 order.
The effect of reinforcing fiber: the polishing machine of having improved friction resistance material.
In the hot compression molding step, those skilled in the art will know that this step need carry out the demoulding, releasing agent is very important, and releasing agent adopts zine stearate: its granularity>=100 orders, fusing point≤120 ℃; Component content is about 80%; Stearic acid release agent zinc mainly is used as the oiling agent and the releasing agent of phenolic resin.Zine stearate mainly increases the lubricity behind the resin solidification, and makes it be easy to the demoulding;
Bond is the composition of phenolic resin or phenolic resin and antimony sulphide, and phenolic resin is for the resin material that solidifies through chemical reaction, like thermoset phenolic resin.
The automobile of present embodiment is used brake bush, and its friction factor>=0.38 heats up 0.41; Cooling 0.42; Wear rate is time≤0.15 (10 in 300 ℃ -7Cm 3/ N.m); Weight per volume wearing and tearing≤5%.

Claims (10)

1. an automobile is used brake bush, it is characterized in that, comprises following raw materials by weight percent:
The Bond of 10-20%; The reinforcing fiber of 20-40%; 10-20% increases the agent that rubs; The oiling agent of 10-20% and the filler of 20-40%.
2. automobile according to claim 1 is used brake bush, it is characterized in that, described Bond comprises phenolic resin.
3. automobile according to claim 1 is used brake bush, it is characterized in that, described reinforcing fiber is two or more the combination in compound mineral fiber, ceramic fiber, glass fibre, organic fiber and the Steel Fibre.
4. automobile according to claim 1 is used brake bush, it is characterized in that, described to increase the agent that rubs be alumina powder with the friction powder in one or both combination.
5. automobile according to claim 1 is used brake bush, it is characterized in that, said oiling agent is one or more the combination in graphite, calcined petroleum coke and the carbon black.
6. automobile according to claim 1 is used brake bush, it is characterized in that, said filler is one or more the combination in nitrile rubber, tyre talc, barium sulphate and the expanded vermiculite.
7. automobile according to claim 5 is used brake bush, it is characterized in that, said oiling agent is the composition of graphite, calcined petroleum coke and carbon black.
8. an automobile comprises the steps: with the preparation method of brake bush
1) with the Bond of 10-20%; The reinforcing fiber of 20-40%; 10-20% increases the agent that rubs; The oiling agent of 10-20% and the filler of 20-40% mix, and mixture is placed on stirring and evenly mixing in the high speed mixer;
2) material with mixing places mould to heat compression moulding, and heating-up temperature 140-180 ℃, pressing pressure is 18-24MPa;
3) friction facing after the moulding is incubated 16~20 hours down at 140-180 ℃;
4) will be incubated that milling that the friction facing of typing carries out outer arced surface, intrados and end face is cut and finished product is processed in boring.
9. automobile according to claim 8 is used brake bush, it is characterized in that, the said time that adds hot pressing is 120-180S.
10. automobile according to claim 8 is used brake bush, it is characterized in that, preferred heating-up temperature is 160 ℃ during said heating compression moulding, and pressing pressure is 20MPa.
CN201210251505.6A 2012-07-20 2012-07-20 A kind of brake for cars friction facing and preparation method thereof Expired - Fee Related CN102758870B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103409105A (en) * 2013-07-26 2013-11-27 安徽昕宏通用设备制造有限公司 Friction material for brake pad and preparation technology of friction material
CN103436221A (en) * 2013-07-26 2013-12-11 安徽昕宏通用设备制造有限公司 Brake pad friction material and preparation technology thereof
CN103614114A (en) * 2013-08-14 2014-03-05 十堰市九霄摩擦材料有限公司 Friction material for automobile brake and recycling method therefor
CN103939512A (en) * 2014-05-07 2014-07-23 南通万达摩擦材料有限公司 Preparing method for clutch friction plate for passenger car
CN104533997A (en) * 2014-12-11 2015-04-22 来安县隆华摩擦材料有限公司 Caron fiber reinforced friction plate
CN105864331A (en) * 2016-06-01 2016-08-17 江苏金麦穗新能源科技股份有限公司 Production process of brake pad friction material adopting construction waste fillers
WO2017096508A1 (en) * 2015-12-07 2017-06-15 安徽大富重工机械有限公司 Ceramic friction material, automobile brake pad, and method for preparing automobile brake pad
CN107030455A (en) * 2017-06-21 2017-08-11 西安蜂鸟精密机械有限公司 The processing method of part filled with phenolic glass fiber moulding compound series material
CN107664169A (en) * 2016-07-28 2018-02-06 常军 The processing method of automobile brake sheet
CN108626279A (en) * 2018-05-02 2018-10-09 南通新源特种纤维有限公司 A kind of preparation method of brake for cars friction facing
CN109704638A (en) * 2018-12-25 2019-05-03 桐庐宇鑫汽配有限公司 A kind of brake spacer for automobile
CN110005736A (en) * 2019-03-29 2019-07-12 上海壬丰新材料科技有限公司 A kind of lightweight automotive brake pads and preparation method thereof that bottom plate is recyclable
CN110628216A (en) * 2019-08-13 2019-12-31 北京天仁道和新材料有限公司 Friction material, friction lining and preparation method thereof
CN113864376A (en) * 2021-10-27 2021-12-31 曲阜天博汽车制动器有限公司 Formula preparation process and device for enhanced polishing and burnishing base composite friction material and friction lining
CN113881184A (en) * 2021-10-27 2022-01-04 曲阜天博汽车制动器有限公司 Formula preparation process and device for enhanced environment-friendly composite fiber friction material and friction lining

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CN1958648A (en) * 2006-11-08 2007-05-09 信义集团公司 Method for producing brake sheets of heavy load truck
CN101158383A (en) * 2007-10-30 2008-04-09 徐州工业职业技术学院 Brake block friction material
CN101487505A (en) * 2009-02-23 2009-07-22 宁国飞鹰汽车零部件股份有限公司 Asbestos-free metal-free composite lubrication type drum-shaped brake block for cars and method for producing the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1958648A (en) * 2006-11-08 2007-05-09 信义集团公司 Method for producing brake sheets of heavy load truck
CN101158383A (en) * 2007-10-30 2008-04-09 徐州工业职业技术学院 Brake block friction material
CN101487505A (en) * 2009-02-23 2009-07-22 宁国飞鹰汽车零部件股份有限公司 Asbestos-free metal-free composite lubrication type drum-shaped brake block for cars and method for producing the same

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103409105A (en) * 2013-07-26 2013-11-27 安徽昕宏通用设备制造有限公司 Friction material for brake pad and preparation technology of friction material
CN103436221A (en) * 2013-07-26 2013-12-11 安徽昕宏通用设备制造有限公司 Brake pad friction material and preparation technology thereof
CN103409105B (en) * 2013-07-26 2016-06-08 安徽昕宏通用设备制造有限公司 A kind of Brake pad friction material and preparation technology thereof
CN103614114A (en) * 2013-08-14 2014-03-05 十堰市九霄摩擦材料有限公司 Friction material for automobile brake and recycling method therefor
CN103614114B (en) * 2013-08-14 2015-07-22 十堰市九霄摩擦材料有限公司 Friction material for automobile brake and recycling method therefor
CN103939512A (en) * 2014-05-07 2014-07-23 南通万达摩擦材料有限公司 Preparing method for clutch friction plate for passenger car
CN104533997A (en) * 2014-12-11 2015-04-22 来安县隆华摩擦材料有限公司 Caron fiber reinforced friction plate
WO2017096508A1 (en) * 2015-12-07 2017-06-15 安徽大富重工机械有限公司 Ceramic friction material, automobile brake pad, and method for preparing automobile brake pad
CN105864331A (en) * 2016-06-01 2016-08-17 江苏金麦穗新能源科技股份有限公司 Production process of brake pad friction material adopting construction waste fillers
CN107664169A (en) * 2016-07-28 2018-02-06 常军 The processing method of automobile brake sheet
CN107030455A (en) * 2017-06-21 2017-08-11 西安蜂鸟精密机械有限公司 The processing method of part filled with phenolic glass fiber moulding compound series material
CN108626279A (en) * 2018-05-02 2018-10-09 南通新源特种纤维有限公司 A kind of preparation method of brake for cars friction facing
CN109704638A (en) * 2018-12-25 2019-05-03 桐庐宇鑫汽配有限公司 A kind of brake spacer for automobile
CN109704638B (en) * 2018-12-25 2021-03-26 桐庐宇鑫汽配有限公司 Brake lining for automobile
CN110005736A (en) * 2019-03-29 2019-07-12 上海壬丰新材料科技有限公司 A kind of lightweight automotive brake pads and preparation method thereof that bottom plate is recyclable
CN110005736B (en) * 2019-03-29 2021-04-13 上海壬丰新材料科技有限公司 Light automobile brake pad with recyclable bottom plate and preparation method thereof
CN110628216A (en) * 2019-08-13 2019-12-31 北京天仁道和新材料有限公司 Friction material, friction lining and preparation method thereof
CN113864376A (en) * 2021-10-27 2021-12-31 曲阜天博汽车制动器有限公司 Formula preparation process and device for enhanced polishing and burnishing base composite friction material and friction lining
CN113881184A (en) * 2021-10-27 2022-01-04 曲阜天博汽车制动器有限公司 Formula preparation process and device for enhanced environment-friendly composite fiber friction material and friction lining
CN113864376B (en) * 2021-10-27 2024-04-12 曲阜天博汽车制动器有限公司 Process and device for preparing reinforced grinding machine composite friction material and friction lining formula

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Effective date of registration: 20161017

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