Embodiment
In order to make the object of the invention, technical scheme and advantage clearer,, the present invention is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.
The bright high gloss polycarbonate composite material of a kind of blacker-than-black of the embodiment of the invention, it comprises the following component according to weight percent:
Particularly, said polycarbonate is the bisphenol A-type aromatic copolycarbonate, and molecular weight is 15000~20000, preferably, is 2405 of Beyer Co., Ltd.
Said dispersion agent is specially acrylic block copolymers for not containing the macromolecule dispersing agent of organic volatile matter, and it can be synthetic through controllable free-radical polymerisation technology (CFRP).Be preferably the product E FKA-4585 of BASF EFKA.It is the good dispersant of high-carbon black pigment, has best blackness.Has following advantage simultaneously: 1) have consistency widely with different resins; 2) do not receive the influence of system pH; 3) reduce viscosity and outstanding coloring effect.
Said wetting agent is selected the high molecular weight copolymer class wetting agent that contains the pigment affinity groups for use.Wetting agent commonly used is some tensio-active agents, mainly is used for reducing surface tension and IT.Its mechanism of action is: the hydrophilic group and the oleophilic group of tensio-active agent are had an effect, and when contacting with solid surface, oleophilic group is attached to solid surface, and hydrophilic group outwards stretches in the liquid, make liquid form external phase at solid surface.And the present invention selects the high molecular weight copolymer that contains the pigment affinity groups for use, and pigment affinity groups wherein replaces the hydrophilic group in the common lubricant, and these affinity groups are generally-R
2N ,-R
3N
+,-COOH ,-COO
-,-SO
3H ,-SO
2-,-PO4
2-, polyamine, polyvalent alcohol and polyethers etc., they can be adsorbed on solid particles surface tightly through interactions such as ionic linkage, covalent linkage, hydrogen bond and Van der Waals forces, prevent the lubricant desorption.Preferably select the BYK-9077 of Bi Ke chemistry for use.
Said carbon black is selected the oven process high-carbon black pigment for use.The high-carbon black pigment of oven process preparation, through aftertreatment, dispersing property has obtained very big improvement.Preferably select the 900L of Degussa for use, its grain diameter is 15 microns, and the pH value is 8, is weakly alkaline, and blackness value is 15, and relative color strength is 140, good fluidity.
The bright high gloss polycarbonate composite material of the blacker-than-black that the embodiment of the invention provides; Through choose reasonable polycarbonate, dispersion agent, wetting agent and sooty kind; Obtain the material of excellent combination property, it not only has the bright outward appearance with high gloss of blacker-than-black, and mechanical mechanics property is good.Additive therefor is commercially available, and production cost is low.
See also Fig. 1, show the preparation method of the bright high gloss polycarbonate composite material of a kind of blacker-than-black of the embodiment of the invention, it comprises the steps:
S01: the prescription by the bright high gloss polycarbonate composite material of above-mentioned blacker-than-black takes by weighing each component;
S02: in said polycarbonate, add wetting agent and mix, add carbon black and dispersion agent again, get mixture;
S03: said mixture is melt extruded, and granulation obtains the bright high gloss polycarbonate composite material of said blacker-than-black.
Particularly, among the step S01, all material weighings are accurate, are accurate to 0.001 kilogram.Each component preferred content in the said superb shiny black high gloss polycarbonate composite material prescription and kind in order to practice thrift length, repeat no more at this as stated.
Step S02 is specially, and polycarbonate is placed in the blast drier under 110 ℃~130 ℃ temperature dry 3~5 hours, adds wetting agent again; Middling speed was mixed after 5~8 minutes; Add carbon black and dispersion agent, mixed at high speed stirs 10~15min, and is even until mixture.
Step S03 is specially, and the mixture that mixes is put into the loading hopper of twin screw extruder, through melt extruding granulation; Wherein, processing parameter is: 160 ℃~180 ℃ of district's temperature, 180 ℃~200 ℃ of two district's temperature, 240 ℃~260 ℃ of three district's temperature; 240 ℃~260 ℃ of four district's temperature, 230 ℃~250 ℃ of five district's temperature, 230 ℃~250 ℃ of six district's temperature; 230 ℃~250 ℃ of seven district's temperature, 230 ℃~240 ℃ of eight district's temperature, 250 ℃~260 ℃ of die head temperatures; Residence time of material 2~3min, pressure are 10~20Mpa, screw speed 425 commentaries on classics/min.
The preparation method of the bright high gloss polycarbonate composite material of the blacker-than-black that the embodiment of the invention provides, production technique is simple, easily control.
Below embodiment through concrete prescription and preparation method bright high gloss polycarbonate composite material of above-mentioned blacker-than-black and preparation method thereof is described.
Embodiment 1:
The component and the weight percentage thereof of the bright high gloss polycarbonate composite material of the blacker-than-black of present embodiment are:
All material weighings are accurate, be accurate to 0.001 kilogram.Polycarbonate is placed in the blast drier under 110 ℃ temperature dry 3 hours, adds wetting agent again, middling speed was mixed after 5 minutes, added carbon black and dispersion agent, and mixed at high speed stirs 10min, and is even until mixture.The mixture that mixes is put into the loading hopper of twin screw extruder, through melt extruding granulation; Wherein, processing parameter is: 160 ℃ of district's temperature, 180 ℃ of two district's temperature, 240 ℃ of three district's temperature; 240 ℃ of four district's temperature, 230 ℃ of five district's temperature, 230 ℃ of six district's temperature; 230 ℃ of seven district's temperature, 230 ℃ of eight district's temperature, 250 ℃ of die head temperatures; Residence time of material 2min, pressure are 10Mpa, screw speed 425 commentaries on classics/min.
Embodiment 2:
The component and the weight percentage thereof of the bright high gloss polycarbonate composite material of the blacker-than-black of present embodiment are:
All material weighings are accurate, be accurate to 0.001 kilogram.Polycarbonate is placed in the blast drier under 130 ℃ temperature dry 5 hours, adds wetting agent again, middling speed was mixed after 8 minutes, added carbon black and dispersion agent, and mixed at high speed stirs 15min, and is even until mixture.The mixture that mixes is put into the loading hopper of twin screw extruder, through melt extruding granulation; Wherein, processing parameter is: 180 ℃ of district's temperature, 200 ℃ of two district's temperature, 260 ℃ of three district's temperature; 260 ℃ of four district's temperature, 250 ℃ of five district's temperature, 250 ℃ of six district's temperature; 250 ℃ of seven district's temperature, 240 ℃ of eight district's temperature, 260 ℃ of die head temperatures; Residence time of material 3min, pressure are 20Mpa, screw speed 425 commentaries on classics/min.
Embodiment 3:
The component and the weight percentage thereof of the bright high gloss polycarbonate composite material of the blacker-than-black of present embodiment are:
All material weighings are accurate, be accurate to 0.001 kilogram.Polycarbonate is placed in the blast drier under 120 ℃ temperature dry 4 hours, adds wetting agent again, middling speed was mixed after 6 minutes, added carbon black and dispersion agent, and mixed at high speed stirs 12min, and is even until mixture.The mixture that mixes is put into the loading hopper of twin screw extruder, through melt extruding granulation; Wherein, processing parameter is: 170 ℃ of district's temperature, 190 ℃ of two district's temperature, 250 ℃ of three district's temperature; 250 ℃ of four district's temperature, 240 ℃ of five district's temperature, 240 ℃ of six district's temperature; 240 ℃ of seven district's temperature, 230 ℃ of eight district's temperature, 250 ℃ of die head temperatures; Residence time of material 3min, pressure are 15Mpa, screw speed 425 commentaries on classics/min.
Embodiment 4:
The component and the weight percentage thereof of the bright high gloss polycarbonate composite material of the blacker-than-black of present embodiment are:
All material weighings are accurate, be accurate to 0.001 kilogram.Polycarbonate is placed in the blast drier under 110 ℃ temperature dry 3 hours, adds wetting agent again, after middling speed is mixed 5 clocks, add carbon black and dispersion agent, mixed at high speed stirs 10min, and is even until mixture.The mixture that mixes is put into the loading hopper of twin screw extruder, through melt extruding granulation; Wherein, processing parameter is: 160 ℃ of district's temperature, 180 ℃ of two district's temperature, 240 ℃ of three district's temperature; 240 ℃ of four district's temperature, 230 ℃ of five district's temperature, 230 ℃ of six district's temperature; 230 ℃ of seven district's temperature, 230 ℃ of eight district's temperature, 250 ℃ of die head temperatures; Residence time of material 2min, pressure are 10Mpa, screw speed 425 commentaries on classics/min.
Comparative Examples 1:
The component of the polycarbonate composite material of present embodiment and weight percentage thereof are:
Polycarbonate 98.4%;
EBS 0.8%;
900L 0.8%。
All material weighings are accurate, be accurate to 0.001 kilogram.Polycarbonate is placed in the blast drier under 110 ℃ temperature dry 3 hours, adds EBS and carbon black again, mixed at high speed stirs 15min, and is even until mixture.The mixture that mixes is put into the loading hopper of twin screw extruder, through melt extruding granulation; Wherein, processing parameter is: 160 ℃ of district's temperature, 180 ℃ of two district's temperature, 240 ℃ of three district's temperature; 240 ℃ of four district's temperature, 230 ℃ of five district's temperature, 230 ℃ of six district's temperature; 230 ℃ of seven district's temperature, 230 ℃ of eight district's temperature, 250 ℃ of die head temperatures; Residence time of material 2min, pressure are 10Mpa, screw speed 425 commentaries on classics/min.
Performance test:
It is 120~130 ℃ dry 4~6 hours of air dry oven that the blacker-than-black high gloss polycarbonate composite material for preparing is placed temperature, sample preparation on day injection moulding machine of sea.Test after 24 hours is placed in cooling, and testing standard is USS and international standard.The tensile strength standard: ASTM D638, specimen types is the I type, and batten is of a size of 57mm * 13mm * 3.2mm (effective dimensions), and draw speed is 50mm/min; The flexural strength standard: ASTM D790, batten are of a size of 128mm * 13mm * 3.2mm, and rate of bending is 20mm/min; The socle girder normal of impact: ASTM D256, batten are of a size of 63.5mm * 12.7mm * 3.2mm, and breach residue width is 10.71mm; Blackness value (color difference meter): exemplar is of a size of homemade colour table 45mm * 12.5mm * 2.0mm; Glossiness: GB8807-88 (input angle is 20 °), product size 100mm * 100mm.
The foregoing description 1~4 is as shown in table 1 respectively with the performance of the polycarbonate composite material of Comparative Examples 1 preparation.
|
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Reference examples |
The PC resin |
98.5 |
98.1 |
98.8 |
98.4 |
98.4 |
EFKA-4585 |
0.4 |
0.5 |
0.3 |
0.4 |
0 |
BYK-9077 |
0.3 |
0.4 |
0.2 |
0.3 |
0 |
900L |
0.8 |
1 |
0.7 |
0.9 |
0.8 |
EBS |
0 |
0 |
0 |
0 |
0.8 |
Tensile strength/Mpa |
62.3 |
63.8 |
61.4 |
63 |
62.4 |
Elongation at break/% |
80.7 |
75.6 |
94.8 |
88.2 |
90.3 |
Flexural strength/Mpa |
94.8 |
95.5 |
93.6 |
94.7 |
94.2 |
Modulus in flexure/Mpa |
2354.3 |
2420.1 |
2180.2 |
2293 |
2261 |
Shock strength J/m |
652.1 |
590.2 |
687.6 |
647.5 |
638.7 |
The L* value |
25.53 |
24.56 |
26.02 |
25.31 |
29.85 |
20
0GLOSS
|
99.5 |
98.7 |
99.3 |
98.4 |
76.9 |
Produce, generally represent color in the life with CIE1976L*, a*, the b* color space or the HunterLab color space.All colours can be used these three numeric representations of L*a*b*.Lightness index L* (luminance axis), the expression black and white, 0 is black, 100 is white, is grey between 0-100.Chromaticity index a* (red green axle), on the occasion of being red, negative value is green.Chromaticity index b * (champac axle), on the occasion of being yellow, negative value is blue.
20 ° of glossiness of pure PC resin are generally 96~97 °, add (reference examples) behind a certain proportion of carbon black and the common lubricant, and glossiness is reduced to 76.9 °.And behind the dispersion agent and lubricant with the application, glossiness is all greater than 98 °.Be all carbon black 900L though this is, lubricated and the dispersing property of common lubricant EBS can not show a candle to EFKA-4548 and BYK-9077.EBS plays inside and outside lubrication as general resin treatment auxiliary agent, improved between resin and the resin, and the oilness between resin and the screw rod, but disperse lubrication very little to the sooty of small particle size.Carbon black is bad because of disperseing, and has agglomeration, appears the surface at colour table in one's mind, and influences surface gloss.And EFKA-4585 is a kind of acrylic block copolymers, and is good with the consistency of PC resin, acts synergistically with the special-purpose wetting agent BYK-9077 of the carbon black that contains close pigment group again, through mixed at high speed, thereby obtains the high luminescent material of blacker-than-black of high dispersing.
Can be known by last table: the L* value among the embodiment is all less than reference examples, and the L* value is represented the brightness and the depth of material color.In general, the L* value is more little, and color is dark more, and is bright more, and when being black, it is shiny black more then to show as color.This has proved that also the carbon black in the embodiment material has obtained sufficient dispersion, and its colorimetric purity is fully reflected.
This shows that the blacker-than-black high gloss polycarbonate material that the embodiment of the invention provides has very significantly practical significance, excellent combination property, and outward appearance blacker-than-black, high gloss, can be used in exempt to spray, appearance component such as household electrical appliance that blacker-than-black is bright.And the preparation method of this blacker-than-black high gloss polycarbonate material is easy to operate, and material is easy to get, and technology is simple, and effect is remarkable, and tooling cost is low, and wide application prospect is arranged.
The above is merely preferred embodiment of the present invention, not in order to restriction the present invention, all any modifications of within spirit of the present invention and principle, being done, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.