CN102663576A - Steel product intelligent warehousing system based on radio frequency identification technology - Google Patents
Steel product intelligent warehousing system based on radio frequency identification technology Download PDFInfo
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Abstract
A steel product intelligent warehousing system based on radio frequency identification technology and a method thereof are disclosed. The system comprises: a warehousing information management center formed by at least one server; electronic tags, namely RFID radio frequency identification tags which are respectively arranged on a steel product in a steel product warehouse and a steel product warehouse position; a plurality of fixed or hand-held read-write devices which can access the warehousing information management center through a network; a traveling crane wireless positioning system which comprises a big vehicle laser rangefinder, a small vehicle laser rangefinder and corresponding reflecting plates and is connected to a cab vehicle computer through a cable; a reader and a radio frequency identification antenna which are installed on a clamp of a traveling crane hook; a wireless base station which accesses a warehousing information management center host and forms a wireless local area network with a vehicle computer. According to the system and the method, an automation degree of warehousing operations is raised, operation efficiency of logistics and warehousing is raised, a speed of the logistics is accelerated, and a warehousing benefit is increased; a traveling crane is automatically positioned, a steel coil number is identified automatically through RFID, real-time tracking is available, and an error rate is reduced.
Description
Technical field
The present invention relates to warehousing system, particularly based on the iron and steel finished product intelligent warehousing system of radio RF recognition technology.
Background technology
Mainly there is following problem in existing iron and steel finished bin storage system:
1, labor workload is big
Coil of strip warehouse compartment information must be followed driving and in the storehouse, walked about by ground tally personnel hand-kept when existing operating type was put in storage.When the outbound operation, before ground refers to hang personnel and must stand in the lifting coil of strip, carry out the artificial nucleus to confirming; The storehouse operation is frequent; On average whenever moonrise, and warehouse-in volume number reaches 18000 hangs, and opening the card of going out also all by the personnel's hand filling that changes single chamber, and warehousing and storage activities personnel's working strength is very big.
2, easy error
Must in system, import the warehouse-in warehouse compartment by hand, it is single to have the special messenger to check outbound during the outbound operation, confirms the steel finished product single-piece numbering on the corresponding warehouse compartment, and the artificial nucleus is to easy error.
3, there is security risk
Present operating type ground needs a commanding to command the driving worker to carry out the loading and unloading of coil of strip; The ground staff needs the artificial position, Kuku of coming in and going out of confirming; And on document hand filling warehouse compartment information; Operation process requires day ground level to cooperate, and the ground staff walks certain security risk at the warehouse of steel roll interdigit.
4, personnel are many, efficient is not high
Repetition personnel's setting has not only increased cost of human resources, for both sides collaborative, link up and all exist consuming timely, understand deviation and difference when the bull command and management can produce operation unavoidably.
5, can't follow the trail of
The position, Kuku because hand-kept is come in and gone out, in case go out the warehouse-in mistake, be difficult in time trace stagger the time between, reason and person liable, to seek the coil of strip that misplaces the position very difficult in the warehouse in, the risk that can not control Short Item (theft) or make mistakes.
6, multisystem typing
Steel finished product as many clients is professional; Each client requires the warehouse to use customer's infosystem; Cause and change single chamber frequently switching use between a plurality of infosystems of different service; The warehouse can't be grasped overall stock and field, storehouse utilization of resources situation totally, business is continued to expand cause a lot of obstacles.
REID (RFID technology) rose since the nineties in 20th century, utilized the coupling of radiofrequency signal space to realize transmission of non-contact type information and identification.The REID decipherment distance is far away, easily is automated identification, and can discern a plurality of labels simultaneously, and information storage is also bigger, and the invention and the application of RFID technology will bring a new technological revolution to logistics identification field.
At present in abroad the steel industry, the existing slab identification of RFID project and the transportation of adopting rfid system monitoring steel plate utilize the RFID technology to set up vehicle management system, to enterprise's vehicle monitor in real time, right of access judgement etc.
Summary of the invention
The objective of the invention is to design a kind of iron and steel finished product intelligent warehousing system and method, improve the warehousing and storage activities automaticity, improve the operating efficiency of logistic storage, accelerate the speed of logistics, increase the storage benefit based on radio RF recognition technology; It is auxiliary that the moving operation worker can break away from the ground staff, independently accomplishes out the warehouse-in loading and unloading operation, alleviates personnel labor intensity, reduces ground tally personnel's security risk, reduces cost of human resources; Driving is located automatically and RFID sets the coil of strip numbering automatically and but real-time follow-up is reviewed, and reduces error rate.
For achieving the above object, technical scheme of the present invention is:
Iron and steel finished product intelligent warehousing system based on radio RF recognition technology is arranged at the iron and steel finished room; It comprises, the storage information administrative center that is made up of at least one server; Electronic tag, promptly RFID tag is arranged at respectively on the iron and steel finished product and iron and steel finished product warehouse compartment that gets into the iron and steel finished room, establishes read-write memory module or read-only memory module in the electronic tag; Wherein the electronic tag on the iron and steel finished product warehouse compartment is a ground warehouse compartment label, and it is according to the gridding management of position in storehouse, and equidistant in the warehouse floor column-row arrangement, the warehouse compartment label writes warehouse compartment information; A plurality of fixed or hand-held read-write equipments through the said storage information of network insertion administrative center are arranged at respectively on the anchor clamps under iron and steel finished room gateway, the travelling crane hook, and the storage tally-man; This read-write equipment comprises recognizer and RFID antenna and power supply, and/or the interface of connecting terminal; The driving wireless location system comprises that the cart laser range finder is installed on runway grider top, whole each installation of the girder steel corridor both side ends reflecting plate corresponding with this cart laser range finder of striding of driving; The dolly laser range finder is installed on dolly, and carriage walking is across each installs the reflecting plate corresponding with the dolly laser range finder on the girder steel both side ends; Large and small car laser range finder is connected to the interface conversion case that is installed on the runway grider through cable, is connected by electrical wiring to the vehicle-mounted computer in the pilothouse from the interface conversion case again; Recognizer and RFID antenna are installed on the anchor clamps under the travelling crane hook, and wherein recognizer and wireless serial converter are installed in the interface box of anchor clamps top; Vehicle-mounted computer is arranged in the driving pilothouse, and links to each other with directional antenna through feeder line, and directional antenna is installed on outside the pilothouse; The wireless base station inserts storage information administrative center main frame; Constitute a WLAN with vehicle-mounted computer; Vehicle-mounted computer receives the information from the wireless base station through wireless network card, the job command that preservation and demonstration storage information administrative center main frame pass down, and return actual achievement in real time.
Further, described laser range finder and reflecting plate are the vertical angle layout.
Again, one is provided with two drivings in striding, and the reflecting plate of cart laser range finder is contained in same another side driving walking girder steel two ends of striding in corresponding another driving.
The present invention is based on the iron and steel finished product intelligent storage method of radio RF recognition technology, it comprises the steps:
A) warehouse-in
During iron and steel finished product warehouse-in; The electronic tag that generates corresponding iron and steel finished product is an article tag; The information of storage tally-man when through read-write equipment the iron and steel finished product being put in storage comprises that bale packing number, the name of an article, specification, gross weight, net weight, batch number information write the electronic tag article tag; And article tag is hung on the iron and steel finished product, wherein tying Bale No. is that uniqueness indicates; Simultaneously, this read-write equipment is connected with the storage information management center server through wireless network;
B) handling is to warehouse compartment
The iron and steel finished product that driving will have article tag instructs according to the warehouse compartment that storage information administrative center sends, and through the laser positioning of driving wireless location system, carries out warehouse compartment and checks, and is after the affirmation that the handling of iron and steel finished product is in place; And will be sent to storage information administrative center to ground warehouse compartment label that should the iron and steel finished product;
C) outbound
Driving is instructed according to the outbound of a certain iron and steel finished product that storage information administrative center sends; Storage information administrative center will be sent to the driving wireless location system to ground warehouse compartment label that should the iron and steel finished product; Through the laser positioning of driving wireless location system, to this warehouse compartment, the recognizer and the RFID antenna that are installed on the anchor clamps under the travelling crane hook are read the information on the article tag on this iron and steel finished product; And through network with information uploading to server; By server actual iron and steel finished product information and outbound Planning Directive information are compared automatically,, then provided alarm signal if inconsistent situation takes place; If unanimity is then with this iron and steel finished product handling entrucking;
D) after the verified, system can provide vehicle can go out library information, the outbound of notice vehicle;
E) during the vehicle outbound; Is that article tag reads by the fixed read-write equipment that is installed in the barndoor gate side to the electronic tag of iron and steel finished product on the car, and with the information uploading that gets access to server, this statistical information is compared with the Planning Directive information of dispatching from the factory; Notice storage information administrative center when if generation is inconsistent; Employing sound, light are reported to the police, and forbid the vehicle outbound, and remind the staff to go up pre-treatment;
When f) vehicle goes out the gate, reservoir area, carry out electronic tag and reclaim, print the card of going out simultaneously.
Further; The present invention also comprises the flow process of making an inventory of goods in a warehouse; When making an inventory of goods in a warehouse; The electronic tag that staff's hand-held read-write equipment reads iron and steel finished product on the warehouse compartment is the information on article tag and the ground warehouse compartment label, and the data that read are uploaded to the storage information management center server through wireless network, carries out the management of making an inventory of goods in a warehouse of system through server.
Beneficial effect of the present invention:
(1) improved the accuracy rate of coil of strip information management
Originally the manual work work of copying typing can be discerned, correctly write down and import and export now through rfid system automatically, has avoided artificial mistake of copying with typing, has also reduced the risk of makeing mistakes simultaneously.
(2) improve operating efficiency
The main factor consuming time of the single operation of original work pattern be driving move+steel finished product loading and unloading+ground discerns and checks; Driving is moved with the loading and unloading of steel finished product less to reducing the single operation time effects; And that artificial cognition is checked the used time elasticity of link is bigger; If bar code scan affirmation or the artificial link of confirming are replaced (can improve the identification accuracy) with technological the identification automatically of RFID, then can reduce by 1/3 single operation time at least, the promptly actual single operation time was reduced to 3-4 minute from 6 minutes.Can improve 50% handling capacity on this basis.
(3) minimizing personnel configuration
Original operation needs the ground staff to copy record discrepancy position, Kuku, commander's vehicling operation, and RFID intelligent warehousing system operation driving worker can independently accomplish out input work, and overall personnel dispose and are reduced to 33 people from 41 people, and personnel's configuration can reduce nearly 20%.
(4) promote coil of strip warehousing management precision
After adopting the RFID intelligent warehousing system, information is obtained fast, can carry out the instant modification of steel finished product information, simultaneously, also can carry out the check of material information, to guarantee the correctness of warehouse coil of strip information.
(5) improve the warehouse efficient of making an inventory
The inventory of will making an inventory of goods in a warehouse imports hand-held set, and through wireless network, it can connect with background data base mutually; Route by predetermined is advanced; Obtain warehouse compartment label and coil of strip label coding, carry out the check and the modification of warehouse coil of strip information, make to improve the warehouse efficient of making an inventory of goods in a warehouse and become half a day by a week.
Description of drawings
Fig. 1 is the synoptic diagram of iron and steel finished product intelligent warehousing system of the present invention.
Fig. 2 is the synoptic diagram of iron and steel finished product intelligent warehousing system of the present invention.
Fig. 3 is the synoptic diagram of iron and steel finished product intelligent warehousing system middle rolling car chucking appliance system of the present invention.
Embodiment
Referring to Fig. 1～Fig. 3, the iron and steel finished product intelligent warehousing system based on radio RF recognition technology of the present invention is arranged at iron and steel finished room 100; It comprises, the storage information administrative center 1 that is made up of at least one (RFID) server; Electronic tag 2,2 ', promptly RFID tag is arranged at respectively on the iron and steel finished product 300 and iron and steel finished product warehouse compartment that gets into iron and steel finished room 100, establishes read-write memory module or read-only memory module in the electronic tag; Wherein, the electronic tag 2 of corresponding iron and steel finished product 300 is an article tag; Electronic tag 2 ' on the iron and steel finished product warehouse compartment is a ground warehouse compartment label, and it is according to the gridding management of position in storehouse, and equidistant in the warehouse floor column-row arrangement, ground warehouse compartment label writes warehouse compartment information; A plurality of fixed read-write equipment 3,3 ', hand-held read-write equipments 4 through the said storage information of network insertion administrative center 16; Be arranged at respectively on iron and steel finished room 100 gateways 101,102, the driving 200 suspension hooks anchor clamps 201 down, and the tally-man that stores in a warehouse; This read-write equipment comprises recognition (writing) device and RFID antenna and power supply, and/or the interface of connecting terminal; Driving wireless location system 5 comprises that cart laser range finder 6 is installed on runway grider top, and driving is whole strides girder steel corridor both side ends each installs the reflecting plate 7,7 ' corresponding with this cart laser range finder 6; Dolly laser range finder 8 is installed on dolly 9, and carriage walking is across each installs the reflecting plate 10,10 ' corresponding with the dolly laser range finder on the girder steel both side ends; Large and small car laser range finder 6,8 is connected to the interface conversion case that is installed on the runway grider through cable, is connected by electrical wiring to the vehicle-mounted computer 11 in the pilothouse from the interface conversion case again; Recognizer 12 and RFID antenna 13 are installed on the anchor clamps 201 under the travelling crane hook, and wherein recognizer and wireless serial converter are installed in the interface box of anchor clamps top; Vehicle-mounted computer 11 is arranged in the driving pilothouse 202, and links to each other with directional antenna 14 through feeder line, and directional antenna 14 is installed on outside the pilothouse 202; Wireless base station 15,15 ' inserts storage information administrative center 1 main frame; Constitute a WLAN with vehicle-mounted computer 11; Vehicle-mounted computer 11 receives from wireless base station 15,15 ' information through wireless network card, preserves and shows the job command that storage information administrative center 1 main frame passes down, and return actual achievement in real time.
Further, described large and small car laser range finder 6,8 and reflecting plate 7,7 ', 10,10 ' are the vertical angle layout.
In the present embodiment, be provided with two drivings in stride in warehouse one, the reflecting plate of cart laser range finder is contained in same another side driving walking girder steel two ends of striding in corresponding another driving.
The present invention is based on the iron and steel finished product intelligent storage method of radio RF recognition technology, it comprises the steps:
A) warehouse-in
During iron and steel finished product 300 warehouse-ins; The electronic tag 2 that generates corresponding iron and steel finished product is an article tag; The information of storage tally-man when through read-write equipment the iron and steel finished product being put in storage comprises that bale packing number, the name of an article, specification, gross weight, net weight, batch number information write electronic tag 2 article tags; And this article tag is hung on the iron and steel finished product 300, wherein tying Bale No. is that uniqueness indicates; Simultaneously, this read-write equipment is connected with storage information administrative center 1 (RFID server) through wireless network;
B) handling is to warehouse compartment
The iron and steel finished product that driving 200 will have article tag instructs according to the warehouse compartment that storage information administrative center 1 sends, and through 5 laser positionings of driving wireless location system, carries out the FROM/TO warehouse compartment and checks, and is after the affirmation that 300 handlings of iron and steel finished product are in place; And will be sent to storage information administrative center 1 to ground warehouse compartment label 2 ' that should the iron and steel finished product;
C) outbound
Driving 200 is instructed according to the outbound of a certain iron and steel finished product that storage information administrative center 1 sends; Storage information administrative center 1 will be to electronic tag 2 ' that should the iron and steel finished product--and ground warehouse compartment label is sent to driving wireless location system 5; Through 5 laser positionings of driving wireless location system; To this warehouse compartment; The recognizer 12 and the RFID antenna 13 that are installed on the anchor clamps 201 under the travelling crane hook are read the information on the article tag on this iron and steel finished product, and through the RFID server of network with information uploading to storage information administrative center 1, by the RFID server actual iron and steel finished product information and outbound Planning Directive information are compared automatically; If inconsistent situation takes place, then provides alarm signal; If unanimity is then with this iron and steel finished product handling entrucking;
D) after the verified, system can provide vehicle can go out library information, the outbound of notice vehicle;
E) during the vehicle outbound; By the fixed read-write equipment that is installed in the barndoor gate side 3, the 3 ' electronic tag 2 to iron and steel finished product 300 on the car is that article tag reads, and with the RFID server of the information uploading that gets access to storage information administrative center 1, this statistical information is compared with the Planning Directive information of dispatching from the factory; If the notice warehouse went out base management system when generation was inconsistent; Employing sound, light are reported to the police, and forbid the vehicle outbound, and remind the staff to go up pre-treatment;
When f) vehicle goes out the gate, reservoir area, carry out electronic tag and reclaim, print the card of going out simultaneously.
Further; The present invention also comprises the flow process of making an inventory of goods in a warehouse; When making an inventory of goods in a warehouse; The electronic tag 2,2 ' that staff's hand-held read-write equipment reads iron and steel finished product 300 on the warehouse compartment is the information on article tag and the ground warehouse compartment label, and the data that read are uploaded to the RFID server through wireless network, carries out the management of making an inventory of goods in a warehouse of system through the RFID server.
During outbound, system can send to the instruction of each coil of strip outbound on the computer terminal of moving operation chamber, and is inconsistent if the coil of strip of lifting is tied the instruction that Bale No. and system send, the prompting that will the report an error operative employee that drives a vehicle.
RFID recognizer on the anchor clamps and antenna failure or outage; The surface work personnel remove to read the article tag on the coil of strip with the handhold read-write device; Be uploaded to the RFID server through wireless network; By server actual iron and steel finished product information and outbound Planning Directive information are compared automatically,, then provided alarm signal if inconsistent situation takes place; If unanimity is then with this iron and steel finished product handling entrucking.
Generally speaking, warehouse entry inspection and bind RFID coil of strip article tag after, the lifting of follow-up warehouse-in is all accomplished by people of moving operation worker with the outbound car loading operation, does not need the auxiliary participation of ground staff.
In sum, iron and steel finished product intelligent warehousing system of the present invention and method based on radio RF recognition technology, realize the warehousing and storage activities robotization, improve the operating efficiency of logistic storage, accelerate the speed of logistics, increase the storage benefit; It is auxiliary that the moving operation worker can break away from the ground staff, independently accomplishes out the warehouse-in loading and unloading operation, alleviates personnel labor intensity, reduces ground tally personnel's security risk, reduces cost of human resources; Driving is located automatically and RFID sets the coil of strip numbering automatically and but real-time follow-up is reviewed, and reduces error rate.
Claims (5)
1. based on the iron and steel finished product intelligent warehousing system of radio RF recognition technology, be arranged at the iron and steel finished room; It is characterized in that, comprise,
The storage information administrative center that forms by at least one server;
Electronic tag, promptly RFID tag is arranged at respectively on the iron and steel finished product and iron and steel finished product warehouse compartment that gets into the iron and steel finished room, establishes read-write memory module or read-only memory module in the electronic tag; Wherein the electronic tag on the iron and steel finished product warehouse compartment is a ground warehouse compartment label, and it is according to the gridding management of position in storehouse, and equidistant in the warehouse floor column-row arrangement, ground warehouse compartment label writes warehouse compartment information;
A plurality of fixed or hand-held read-write equipments through the said storage information of network insertion administrative center are arranged at respectively on the anchor clamps under iron and steel finished room gateway, the travelling crane hook, and the storage tally-man; This read-write equipment comprises recognizer and RFID antenna and power supply, and/or the interface of connecting terminal;
The driving wireless location system comprises,
The cart laser range finder is installed on runway grider top, whole each installation of the girder steel corridor both side ends reflecting plate corresponding with this cart laser range finder of striding of driving;
The dolly laser range finder is installed on dolly, and carriage walking is across each installs the reflecting plate corresponding with the dolly laser range finder on the girder steel both side ends;
Large and small car laser range finder is connected to the interface conversion case that is installed on the runway grider through cable, is connected by electrical wiring to the vehicle-mounted computer in the pilothouse from the interface conversion case again;
Recognizer and RFID antenna are installed on the anchor clamps under the travelling crane hook, and wherein recognizer and wireless serial converter are installed in the interface box of anchor clamps top;
Vehicle-mounted computer is arranged in the driving pilothouse, and links to each other with directional antenna through feeder line, and directional antenna is installed on outside the pilothouse;
The wireless base station inserts storage information administrative center main frame; Constitute a WLAN with vehicle-mounted computer; Vehicle-mounted computer receives the information from the wireless base station through wireless network card, the job command that preservation and demonstration storage information administrative center main frame pass down, and return actual achievement in real time.
2. the iron and steel finished product intelligent warehousing system structure based on radio RF recognition technology as claimed in claim 1 is characterized in that, described laser range finder and reflecting plate are vertical angle and arrange.
3. the iron and steel finished product intelligent warehousing system based on radio RF recognition technology as claimed in claim 1; It is characterized in that; One is provided with two drivings in striding, and the reflecting plate of cart laser range finder is contained in same another side driving walking girder steel two ends of striding in corresponding another driving.
4. based on the iron and steel finished product intelligent storage method of radio RF recognition technology, it comprises the steps:
A) warehouse-in
During iron and steel finished product warehouse-in; The electronic tag that generates corresponding iron and steel finished product is an article tag; The information of storage tally-man when through read-write equipment the iron and steel finished product being put in storage comprises that bale packing number, the name of an article, specification, gross weight, net weight, batch number information write article tag; And this article tag is hung on the iron and steel finished product, wherein tying Bale No. is that uniqueness indicates; Simultaneously, this read-write equipment is connected with the storage information management center server through wireless network, and iron and steel finished product article tag information is sent to the storage information management center server;
B) handling is to warehouse compartment
The iron and steel finished product that driving will have article tag instructs according to the warehouse compartment that storage information administrative center sends, and through the laser positioning of driving wireless location system, carries out warehouse compartment and checks, and is after the affirmation that the handling of iron and steel finished product is in place; And will be sent to the storage information management center server to ground warehouse compartment label that should the iron and steel finished product;
C) outbound
Driving is instructed according to the outbound of a certain iron and steel finished product that storage information administrative center sends; Storage information administrative center will be sent to the driving wireless location system to ground warehouse compartment label that should the iron and steel finished product; Through the laser positioning of driving wireless location system, to this warehouse compartment, the recognizer and the RFID antenna that are installed on the anchor clamps under the travelling crane hook are read the information on the article tag on this iron and steel finished product; And through network with information uploading to server; By server actual iron and steel finished product information and outbound Planning Directive information are compared automatically,, then provided alarm signal if inconsistent situation takes place; If unanimity is then with this iron and steel finished product handling entrucking;
D) after the verified, system can provide vehicle can go out library information, the outbound of notice vehicle;
E) during the vehicle outbound; Is that article tag reads by the fixed read-write equipment that is installed in the barndoor gate side to the electronic tag of iron and steel finished product on the car, and with the information uploading that gets access to server, this statistical information is compared with the Planning Directive information of dispatching from the factory; Notice storage information administrative center when if generation is inconsistent; Employing sound, light are reported to the police, and forbid the vehicle outbound, and remind the staff to go up pre-treatment;
When f) vehicle goes out the gate, reservoir area, carry out electronic tag and reclaim, print the card of going out simultaneously.
5. the iron and steel finished product intelligent storage method based on radio RF recognition technology as claimed in claim 4; It is characterized in that; Also comprise the flow process of making an inventory of goods in a warehouse, when making an inventory of goods in a warehouse, the electronic tag that staff's hand-held read-write equipment reads iron and steel finished product on the warehouse compartment is the information on article tag and the ground warehouse compartment label; And the data that read are uploaded to the storage information management center server through wireless network, carry out the management of making an inventory of goods in a warehouse of system through server.
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