CN102642242A - Intelligent powder distribution system in ceramic tile production - Google Patents
Intelligent powder distribution system in ceramic tile production Download PDFInfo
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- CN102642242A CN102642242A CN2012101533470A CN201210153347A CN102642242A CN 102642242 A CN102642242 A CN 102642242A CN 2012101533470 A CN2012101533470 A CN 2012101533470A CN 201210153347 A CN201210153347 A CN 201210153347A CN 102642242 A CN102642242 A CN 102642242A
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- cloth
- ceramic tile
- micro mist
- image processing
- processing system
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- 239000000919 ceramic Substances 0.000 title claims abstract description 44
- 239000000843 powder Substances 0.000 title claims abstract description 43
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims description 108
- 239000004744 fabric Substances 0.000 claims description 69
- 239000003595 mist Substances 0.000 claims description 40
- 239000011449 brick Substances 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 3
- 238000012163 sequencing technique Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000006243 chemical reaction Methods 0.000 abstract 7
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 235000012364 Peperomia pellucida Nutrition 0.000 description 1
- 240000007711 Peperomia pellucida Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Images
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides an intelligent powder distribution system in ceramic tile production. The intelligent powder distribution system comprises a ceramic tile powder distribution mechanism, a programmable logic controller (PLC) conversion controller and an image processing system, wherein the PLC conversion controller is used for controlling the distribution of the ceramic tile powder distribution mechanism, the image processing system is used for converting images into data, and the PLC conversion controller is respectively and electrically connected with the ceramic tile powder distribution mechanism and the image processing system, so when in work, the ceramic tile powder distribution mechanism can realize the distribution of textured patterns displayed by the image processing system through the control and the driving of the PLC conversion controller. The intelligent powder distribution system has the advantages that after the adoption of the scheme, the humanized operation can be carried out through the image processing system and the PLC conversion controller, during work, firstly, required textured patterns are artificially drawn on a touch type screen of the image processing system, then, the textured direction route of the drawn patterns is calculated by the image processing system and is converted into data to be transmitted to the PLC conversion controller, and the PLC conversion controller drives corresponding modules arranged on the ceramic tile powder distribution mechanism to execute the program action.
Description
Technical field
The present invention relates to the ceramic tile production apparatus technology, refer in particular to the powder intelligence cloth system in a kind of ceramic tile production.
Background technology
At present, producing the surperficial Ceramic Tiles that decorative pattern is arranged, generally is to adopt grid to be shaped, to push methods such as piling up lines, template appearance, free blanking accumulation decorative pattern, vertical material-distributing, can produce the pattern of many kinds of stone texture-likes.Though above-mentioned multiple production method mostly has no lack of automated job, is confined to the existing structure characteristic, when needs are produced multiple various textures pattern; Be to be not suitable for adopting grid to be shaped or the mode of production of template appearance, because, no matter be that grid is shaped, or template appearance; As everyone knows, they all are man-to-man pattern appearance modes, promptly are that a grid can only form a kind of pattern; Equally, a template also can only be made a kind of pattern, so; When adopting grid to be shaped or the method for template appearance when producing multiple various textures pattern, often need change a plurality of grids or template, such way can make that production cost increases greatly.In addition; Important a bit is to make a general survey of the existing market, though, the ceramic brick feeding equipment that some can produce multiple different texture pattern also appears in the market; But because mostly impersonality operation of this kind equipment; Promptly be intelligent low, make that its ubiquity product quality is uneven, control is difficult, shortcomings such as the product change-over period is long, production efficiency is low, maintenance cost height, fail to popularize.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, provide a kind of reliable, compact conformation reasonable in design, stable action, production efficiency high have a powder intelligence cloth system in the ceramic tile production.
For realizing above-mentioned purpose; Technical scheme provided by the present invention is: the powder intelligence cloth system in a kind of ceramic tile production; It includes the ceramic brick powder lot material-feeding mechanism; It also includes and is used to control the PLC switching controller of ceramic brick powder lot material-feeding mechanism cloth and the image processing system that is used for image transitions is become data, and wherein, described PLC switching controller is electrically connected with ceramic brick powder lot material-feeding mechanism and image processing system respectively; When making work, the ceramic brick powder lot material-feeding mechanism can drive the textured pattern of realizing that cloth is published picture and shown as treatment system via the control of PLC switching controller.
Described PLC switching controller and image processing system all have a plurality of, and they respectively one by one correspondence join, simultaneously, each PLC switching controller respectively with the ceramic brick powder lot material-feeding mechanism on corresponding micro mist lining cloth module with draw a material graphics module and join.
Described ceramic brick powder lot material-feeding mechanism includes one or more micro mist lining cloth module, one or more stroke of material graphics module, the one or more first lines material cloth material unit, feeding belt; Wherein, described micro mist lining cloth module, stroke material graphics module place the top of this feeding belt at interval abreast along the throughput direction of feeding belt according to sequencing; Simultaneously, the described first lines material cloth material unit is installed in corresponding micro mist lining cloth module one side and draws material graphics module one side along the throughput direction correspondence of feeding belt, and is positioned at the feeding belt top.
Described micro mist lining cloth module includes first fixed mount across feeding belt, be located at first guide rail on this first fixed mount, be slidingly mounted on micro mist lining loader on this first guide rail, be fixed on the second lines material cloth material unit of this micro mist lining loader one side and be used to drive micro mist lining loader and first motor that the second lines material cloth material unit is done to move forward and backward along the throughput direction of feeding belt together and being used to drives micro mist lining loader and the second lines material cloth material unit are made move left and right together along the throughput direction of feeding belt second motor; Wherein, described first motor, second motor join with the relevant PLC switching controller respectively.
Described stroke of material graphics module include second fixed mount across feeding belt, be located at second guide rail on this second fixed mount, be slidingly mounted on drawing materials device and being used to drive on this second guide rail draws materials device and makes the 3rd motor that moves forward and backward and be used to drive to draw materials device is made move left and right along the throughput direction of feeding belt the 4th motor along the throughput direction of feeding belt; Wherein, described the 3rd motor, the 4th motor join with the relevant PLC switching controller respectively; Described stroke of materials device includes the lowering or hoisting gear of drawing the material bar and being used to drive the oscilaltion of this stroke material bar.
The described first lines material cloth material unit includes the first lines material hopper and corresponding first cylinder that is located at this first lines material hopper discharging opening below.
Described micro mist lining loader includes mixing container and corresponding many tremie pipes that are located in this mixing container.
The described second lines material cloth material unit includes the second lines material hopper and the corresponding second tin roller that is located at this second lines material hopper discharging opening below of mixing container one side that is fixed on micro mist lining loader.
Described stroke of material bar is lip pencil.
Described image processing system is touch image processing system.
The present invention is after having adopted such scheme, and its great advantage is that intelligent degree of the present invention is high, can carry out the hommization operation through image processing system and PLC switching controller; During work, at first the people is the required textured pattern that draws on the touch-screen of image processing system, and then calculates the grain direction route of drawn pattern by image processing system; And be translated into data and be sent to PLC switching controller place; Drive the corresponding module performing a programme action on the ceramic brick powder lot material-feeding mechanism by the PLC switching controller,, thereby reach the effect that on feeding belt cloth goes out various setting patterns accurately by handling the motion of direction route; Compare prior art like this; Compact conformation of the present invention, stable action, production efficiency height, and can carry out the hommization operation, satisfy the demand of consumer to different floral designs; And the new floral designs of changing the line of production more easily sooner, greatly reduced the employed time of article of in the past changing the line of production.
Description of drawings
Fig. 1 is a whole simplified schematic diagram of the present invention.
Fig. 2 is the structural representation of micro mist lining cloth module of the present invention.
Fig. 3 is the structural representation of of the present invention stroke of material graphics module.
The specific embodiment
Below in conjunction with specific embodiment the present invention is described further.
Shown in accompanying drawing 1 to accompanying drawing 3; The described ceramic brick powder lot cloth system of present embodiment; It includes ceramic brick powder lot material-feeding mechanism 1, be used to the touch image processing system 3 controlling the PLC switching controller 2 of this ceramic brick powder lot material-feeding mechanism 1 cloth and be used for image transitions is become data; Wherein, this implements described PLC switching controller 2 all has four with touch image processing system 3, and they respectively one by one correspondence join; Simultaneously; Each PLC switching controller 2 respectively with ceramic brick powder lot material-feeding mechanism 1 on corresponding micro mist lining cloth module 4 with draw a material graphics module 5 and join, when making work, ceramic brick powder lot material-feeding mechanism 1 can drive via 2 controls of PLC switching controller and realize that cloth go out the textured pattern that touch image processing system 3 is shown.
Described ceramic brick powder lot material-feeding mechanism 1 includes two micro mist lining cloth modules 4, two and draws material graphics module 5, four first lines material cloth material units 6, feeding belt 7; Wherein, described micro mist lining cloth module 4, draw material graphics module 5 places this feeding belt 7 at interval abreast along the throughput direction of feeding belt 7 according to sequencing top; Simultaneously, each first lines material cloth material unit 6 is installed in corresponding micro mist lining cloth module 4 one sides and draws material graphics module 5 one sides along the throughput direction correspondence of feeding belt 7, and is positioned at the top of feeding belt 7.
Described micro mist lining cloth module 4 includes first fixed mount 8 across feeding belt 7, be located at first guide rail 9 on this first fixed mount 8, be slidingly mounted on micro mist lining loader 10 on this first guide rail 9, be fixed on the second lines material cloth material unit 24 of these micro mist lining loader 10 1 sides and be used to drive micro mist lining loader 10 and first motor 11 that the second lines material cloth material unit 24 is done to move forward and backward along the throughput direction of feeding belt 7 together and being used to drives micro mist lining loader 10 and the second lines material cloth material unit 24 are made move left and right together along the throughput direction of feeding belt 7 second motor 12; Wherein, described first motor 11, second motor 12 join with relevant PLC switching controller 2 respectively.
Described stroke of material graphics module 5 include second fixed mount 13 across feeding belt 7, be located at second guide rail 14 on this second fixed mount 13, be slidingly mounted on drawing materials device 15 and being used to drive on this second guide rail 14 draws materials device 15 and makes the 3rd motor 16 that moves forward and backward and be used to drive to draw materials device 15 is made move left and right along the throughput direction of feeding belt 7 the 4th motor 17 along the throughput direction of feeding belt 7; Wherein, described the 3rd motor 16, the 4th motor 17 join with relevant PLC switching controller 2 respectively; Simultaneously, described stroke of materials device 15 includes the lowering or hoisting gear 19 of drawing material bar 18 and being used to drive 18 oscilaltions of this stroke material bar that is lip pencil, and wherein, this lowering or hoisting gear 19 can be cylinder, oil cylinder, motor, screw arbor assembly etc.; Simultaneously, when design, can add the line material hopper that loads particle or multiple color in a side of drawing material bar 18 as required, to reach the purpose of rich patterns.
The described first lines material cloth material unit 6 includes the first lines material hopper 20 and corresponding first cylinder 21 that is located at this first lines material hopper, 20 discharging openings below.
Described micro mist lining loader 10 includes mixing container 22 and corresponding three tremie pipes 23 that are located in this mixing container 22; During work; This micro mist lining loader 10 can mix the different lining of shades of colour according to actual needs, more mixed lining is transferred to afterwards and is carried out cloth on the feeding belt 7.
The described second lines material cloth material unit 24 includes the second lines material hopper 25 and the corresponding second tin roller 26 that is located at this second lines material hopper, 25 discharging openings below that is fixed on mixing container 22 1 sides.
Be the concrete operation principle of the above-mentioned ceramic brick powder lot cloth system of present embodiment below: when native system need be used 4 operations of micro mist lining cloth module; To on the touch-screen of the touch image processing system 3 that joins with micro mist lining cloth module 4, the people be the required textured pattern that draws at first; And then calculate the grain direction route of drawn pattern by touch image processing system 3; And be translated into data and be sent to relevant PLC switching controller 2 places; Drive the micro mist lining loader 10 and the performing a programme action together of the second lines material cloth material unit 24 of corresponding micro mist lining cloth module 4 afterwards by PLC switching controller 2; Accurately, go out the textured pattern of setting on the touch image processing system 3 at cloth on the feeding belt 7 by handling the motion of direction route; When native system need be used when drawing 5 operations of material graphics module; At first will be behind layer overlay on the feeding belt 7 or multilayer lining (the lining level is set as required); Just begin with the touch-screen of drawing the touch image processing system 3 that material graphics module 5 joins on the people be the required textured pattern that draws; And then calculate the grain direction route of drawn pattern by touch image processing system 3; And be translated into data and be sent to relevant PLC switching controller 2 places; Drive stroke materials device 15 performing a programmes action of corresponding stroke of material graphics module 5 afterwards by PLC switching controller 2, wherein, before a stroke material bar 18 of drawing materials device 15 is drawn material; Drawing material bar 18 must be after lowering or hoisting gear 19 drivings drops to desired location (guaranteeing that the bar head of drawing material bar 18 has been inserted in the lining on its below feeding belt 7); Could follow by handling the motion of direction route, mark the textured pattern of setting on the touch image processing system 3 on the lining of feeding belt 7, fill the position that hollows out by the first lines material cloth material unit, 6 blankings of drawing material graphics module 5 one sides more afterwards and form lines; When native system needed micro mist lining cloth module 4 to carry out operation with a stroke material graphics module 5 simultaneously, described micro mist lining cloth module 4 was operated according to the operating principle more than it with a stroke material graphics module 5 and is got final product.In a word, in sum, compare present technology; Compact conformation of the present invention, stable action, production efficiency are high, and outbalance a bit is that the present invention can carry out the hommization operation, and intelligent degree is high; Can satisfy the demand of consumer well to different floral designs; And the new floral designs of changing the line of production more easily sooner, greatly reduced the employed time of article of in the past changing the line of production, be worthy to be popularized.
The examples of implementation of the above only are the present invention's preferred embodiment, are not to limit practical range of the present invention with this, so the variation that all shapes according to the present invention, principle are done all should be encompassed in protection scope of the present invention.
Claims (10)
1. the intelligence of the powder in ceramic tile production cloth system; It includes ceramic brick powder lot material-feeding mechanism (1); It is characterized in that: it also includes and is used to the image processing system (3) controlling the PLC switching controller (2) of ceramic brick powder lot material-feeding mechanism (1) cloth and be used for image transitions is become data; Wherein, Described PLC switching controller (2) is electrically connected with ceramic brick powder lot material-feeding mechanism (1) and image processing system (3) respectively, and when making work, ceramic brick powder lot material-feeding mechanism (1) can drive the textured pattern of realizing that cloth is published picture and shown as treatment system (3) via PLC switching controller (2) control.
2. the powder intelligence cloth system in a kind of ceramic tile production according to claim 1; It is characterized in that: described PLC switching controller (2) and image processing system (3) all have a plurality of; And they respectively one by one correspondence join; Simultaneously, each PLC switching controller (2) is gone up corresponding micro mist lining cloth module (4) and is drawn material graphics module (5) with ceramic brick powder lot material-feeding mechanism (1) respectively and joins.
3. the powder intelligence cloth system in a kind of ceramic tile production according to claim 2; It is characterized in that: described ceramic brick powder lot material-feeding mechanism (1) includes one or more micro mist lining cloth module (4), one or more stroke of material graphics module (5), the one or more first lines material cloth material unit (6), feeding belt (7); Wherein, described micro mist lining cloth module (4), stroke material graphics module (5) place the top of this feeding belt (7) at interval abreast along the throughput direction of feeding belt (7) according to sequencing; Simultaneously, the described first lines material cloth material unit (6) is installed in corresponding micro mist lining cloth module (4) one sides and draws material graphics module (5) one sides along the throughput direction correspondence of feeding belt (7), and is positioned at feeding belt (7) top.
4. the powder intelligence cloth system in a kind of ceramic tile production according to claim 3; It is characterized in that: described micro mist lining cloth module (4) includes first fixed mount (8) across feeding belt (7), be located at first guide rail (9) on this first fixed mount (8), be slidingly mounted on micro mist lining loader (10) on this first guide rail (9), be fixed on the second lines material cloth material unit (24) of these micro mist lining loader (10) one sides and be used to drive micro mist lining loader (10) and first motor (11) that the second lines material cloth material unit (24) is done to move forward and backward along the throughput direction of feeding belt (7) together and being used to drives micro mist lining loader (10) and the second lines material cloth material unit (24) are made move left and right together along the throughput direction of feeding belt (7) second motor (12); Wherein, described first motor (11), second motor (12) join with relevant PLC switching controller (2) respectively.
5. the powder intelligence cloth system in a kind of ceramic tile production according to claim 3; It is characterized in that: described stroke of material graphics module (5) include second fixed mount (13) across feeding belt (7), be located at second guide rail (14) on this second fixed mount (13), be slidingly mounted on drawing materials device (15) and be used for driving and draw the 3rd motor (16) that materials device (15) does along the throughput direction of feeding belt (7) to move forward and backward and be used for driving stroke materials device (15) is made move left and right along the throughput direction of feeding belt (7) the 4th motor (17) on this second guide rail (14); Wherein, described the 3rd motor (16), the 4th motor (17) join with relevant PLC switching controller (2) respectively; Described stroke of materials device (15) includes the lowering or hoisting gear (19) of drawing material bar (18) and being used to drive this stroke material bar (18) oscilaltion.
6. powder in a kind of ceramic tile production according to claim 3 intelligence cloth system is characterized in that: the described first lines material cloth material unit (6) includes first cylinder (21) that the first lines material hopper (20) and correspondence are located at this first lines material hopper (20) discharging opening below.
7. the powder intelligence cloth system in a kind of ceramic tile production according to claim 4, it is characterized in that: described micro mist lining loader (10) includes mixing container (22) and correspondence is located at many tremie pipes (23) in this mixing container (22).
8. the powder intelligence cloth system in a kind of ceramic tile production according to claim 4 is characterized in that: the described second lines material cloth material unit (24) includes second lines material hopper (25) of mixing container (22) one sides that are fixed on micro mist lining loader (10) and the second tin roller (26) that correspondence is located at this second lines material hopper (25) discharging opening below.
9. the powder intelligence cloth system in a kind of ceramic tile production according to claim 5, it is characterized in that: described stroke of material bar (18) is lip pencil.
10. the powder intelligence cloth system in a kind of ceramic tile production according to claim 1 and 2, it is characterized in that: described image processing system (3) is touch image processing system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210153347.0A CN102642242B (en) | 2012-05-17 | 2012-05-17 | Intelligent powder distribution system in ceramic tile production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210153347.0A CN102642242B (en) | 2012-05-17 | 2012-05-17 | Intelligent powder distribution system in ceramic tile production |
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| Publication Number | Publication Date |
|---|---|
| CN102642242A true CN102642242A (en) | 2012-08-22 |
| CN102642242B CN102642242B (en) | 2014-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210153347.0A Expired - Fee Related CN102642242B (en) | 2012-05-17 | 2012-05-17 | Intelligent powder distribution system in ceramic tile production |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102990768A (en) * | 2012-11-27 | 2013-03-27 | 佛山市宝岩机器制造有限公司 | Distributor for nature-imitated polished tiles capable of easily changing patterns |
| CN103434007A (en) * | 2013-08-14 | 2013-12-11 | 吴江佳艺电子科技有限公司 | Capacitance ceramic powder die assembly |
| CN109049307A (en) * | 2018-08-17 | 2018-12-21 | 佛山市宝岩机器制造有限公司 | A kind of apparatus for distributing and method of intelligence lines entire body ceramics |
| CN110815538A (en) * | 2019-11-11 | 2020-02-21 | 佛山蓝动力智能科技有限公司 | Glaze line matching system of ceramic firing workshop based on intelligent identification processing |
| WO2020062300A1 (en) * | 2018-09-30 | 2020-04-02 | 东莞市唯美陶瓷工业园有限公司 | Manipulator material distribution device wherein ceramic tile body texture and surface decoration pattern are consistent, and control method for manipulator material distribution and pattern adjustment |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102990768A (en) * | 2012-11-27 | 2013-03-27 | 佛山市宝岩机器制造有限公司 | Distributor for nature-imitated polished tiles capable of easily changing patterns |
| CN102990768B (en) * | 2012-11-27 | 2015-05-27 | 佛山市宝岩机器制造有限公司 | Distributor for nature-imitated polished tiles capable of easily changing patterns |
| CN103434007A (en) * | 2013-08-14 | 2013-12-11 | 吴江佳艺电子科技有限公司 | Capacitance ceramic powder die assembly |
| CN109049307A (en) * | 2018-08-17 | 2018-12-21 | 佛山市宝岩机器制造有限公司 | A kind of apparatus for distributing and method of intelligence lines entire body ceramics |
| WO2020062300A1 (en) * | 2018-09-30 | 2020-04-02 | 东莞市唯美陶瓷工业园有限公司 | Manipulator material distribution device wherein ceramic tile body texture and surface decoration pattern are consistent, and control method for manipulator material distribution and pattern adjustment |
| US11639013B2 (en) | 2018-09-30 | 2023-05-02 | Dongguan City Wonderful Ceramics Industrial Park Co., Ltd. | Mechanical arm material distribution equipment capable of realizing consistence between a whole-body texture and a surface decoration pattern of ceramic tile and control method for mechanical arm material distribution and pattern adjustment |
| CN110815538A (en) * | 2019-11-11 | 2020-02-21 | 佛山蓝动力智能科技有限公司 | Glaze line matching system of ceramic firing workshop based on intelligent identification processing |
| CN110815538B (en) * | 2019-11-11 | 2020-11-10 | 佛山蓝动力智能科技有限公司 | Glaze line matching system of ceramic firing workshop based on intelligent identification processing |
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| CN102642242B (en) | 2014-06-18 |
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Effective date of registration: 20160108 Address after: Baini town Sanshui District National Torch Plan 528131 Guangdong city of Foshan province Foshan electronics industry base south 31, No. 32 (F2) (self C workshop) Patentee after: Foshan Zhuoyi Electromechanical Co., Ltd. Address before: Danzao Town Nanhai District of Guangdong city in Foshan province for 528200 South Bay Peninsula No. 501 Jing Feng Road Patentee before: Li Yongjian |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140618 Termination date: 20200517 |