Bonding agent and the making method of sticking with glue of X 050 and nylon impregnated skeleton material
Technical field
The invention belongs to the rubber technology field, bonding agent and the making method of sticking with glue of particularly a kind of X 050 and nylon impregnated skeleton material.
Background technology
Nylon (polymeric amide) impregnated skeleton material surface is covered with after X 050 processes adhesive plaster, is widely used in industrial circles such as part for rubber dam, conveying belt.
Tradition X 050 and nylon impregnated skeleton material be bonding, and to stick with glue the prescription of agent following:
Sequence number |
Component |
Parts by weight |
1 |
X 050 |
100 |
2 |
Anti-aging agent |
2 |
3 |
MgO |
8 |
4 |
ZnO |
5 |
5 |
The heat reactivity resin |
45 |
6 |
Isocyanic ester |
4~8 |
Use above-mentioned traditional tackiness agent, under the working conditions of harshness, delamination often takes place between framework material and the rubber layer, cause bond strength not high, have a strong impact on its work-ing life.
X 050 is a kind of polar rubber, according to the polar phase approximately principle, if having excellent adhesion performance between rubber and the framework material, must have higher polarity with its adherent framework material.The polar group of impregnated skeleton material surface is few, therefore, need carry out coating processing to it, forms transition layer, can improve the bond strength of rubber and framework material like this.But owing to general tackiness agent is difficult to and nylon impregnated skeleton material, X 050 while crosslinking curing, so bond strength is still not ideal.
Therefore, need provide a kind of can with nylon impregnated skeleton material reaction, again can with the tackiness agent of X 050 crosslinking curing, thereby improve both bond strengths.
Summary of the invention
Deficiency to existing adhesive formulation technology; The object of the invention is to solve the delamination that takes place between X 050 and the nylon impregnated skeleton material; A kind of tackiness agent and making method are provided, guarantee bond strength and other performance requriementss of X 050 and nylon impregnated skeleton material.
The objective of the invention is to realize through following technical scheme: a kind of X 050 and nylon impregnated skeleton material be bonding to stick with glue agent, and it is characterized in that: raw material comprises (parts by weight):
X 050 100.0
ZnO 3.0~10.0
MgO 3.0~10.0
Accelerant N A-22 0.1~2.0
Carbon black N330 5.0~20.0
WHITE CARBON BLACK 2.0~8.0
Antioxidant 4010NA 1.0~2.0
Adhesive A 3.0~10.0
Adhesive RS 11 1.0~2.0
TDI 2.0~4.0;
Described accelerant N A-22 is 1 ,-2 ethylene thioureas;
Described antioxidant 4010NA is N-sec.-propyl-N-diphenyl-para-phenylene diamine;
Described adhesive A is a hexa methoxy methyl melamine;
Described adhesive RS 11 is Resorcinol and stearic mixture;
Described TDI is a 2,4 toluene diisocyanate.
The bonding making method that sticks with glue agent of a kind of X 050 and nylon impregnated skeleton material, it is characterized in that: production process may further comprise the steps successively:
1, calendering process
(1) with above-mentioned rubber, starting material weighing;
(2) banburying: 120 ℃, refining 8-10min;
(3) open refining: 50 ℃, refining 5-8min;
(4) sheet under;
(5) sulfide film: 151 ℃, sulfuration 30min,
(6) carry out the physicals test then;
2, rubber cement preparation technology
(1) film after the sulfuration and toluene stir according to the weight ratio of 1:4;
(2) sulfuration adhesion sample: 151 ℃, sulfuration 40min;
(3) carry out the bond properties test then.
Advantage of the present invention and beneficial effect are:
The material that contains isocyanate group can react with the material that contains reactive hydrogen, produces the crosslinking curing effect; Confirm through data and a large amount of test practice, adopt bonding the sticking with glue of traditional X 050 and nylon impregnated skeleton material to add TDI (2,4 toluene diisocyanate, white or weak yellow liquid) in the agent, have good bonding effect;
Nylon fiber after the bonding isocyanic ester that sticks with glue in the agent prescription of X 050 and nylon impregnated skeleton material can be handled with the X 050 that contains reactive hydrogen, RFL liquid carries out cross-linking and curing reaction, thereby improves the bond strength between framework material and the rubber.
Embodiment
The raw material reagent that the present invention uses is commercially available, below is weight (kg) under the situation about not particularly pointing out.
Embodiment:
Sequence number |
Component |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Embodiment 5 |
1 |
X 050 |
100.0 |
100.0 |
100.0 |
100.0 |
100.0 |
2 |
ZnO |
3.0 |
5.0 |
7.0 |
9.0 |
10.0 |
3 |
MgO |
10.0 |
8.0 |
6.0 |
4.0 |
3.0 |
4 |
1 ,-2 ethylene thioureas |
0.1 |
0.2 |
0.5 |
0.8 |
1.2 |
5 |
Carbon black N330 |
8.0 |
10.0 |
12.0 |
16.0 |
20.0 |
6 |
WHITE CARBON BLACK |
8.0 |
7.0 |
6.0 |
5.0 |
4.0 |
7 |
Hexa methoxy methyl melamine |
8.0 |
7.0 |
6.0 |
5.0 |
4.0 |
8 |
Resorcinol and stearic mixture |
1.0 |
1.2 |
1.5 |
1.8 |
2.0 |
9 |
N-sec.-propyl-N-diphenyl-para-phenylene diamine |
2.0 |
1.8 |
1.6 |
1.4 |
1.2 |
10 |
2,4 toluene diisocyanate |
2.0 |
2.5 |
3.0 |
3.5 |
4.0 |
Production process may further comprise the steps successively:
1, calendering process
(1) with above-mentioned rubber, starting material weighing;
(2) banburying: 120 ℃, refining 8-10min;
(3) open refining: 50 ℃, refining 5-8min;
(4) sheet under;
(5) sulfide film: 151 ℃, sulfuration 30min,
(6) carry out the physicals test then;
2, rubber cement preparation technology
(1) film after the sulfuration and toluene stir according to the mass ratio of 1:4;
(2) sulfuration adhesion sample: 151 ℃, sulfuration 40min;
(3) carry out the bond properties test then.
Be the performance comparison of prescription of the present invention and conventional formulation below:
Sequence number |
Performance |
Standard-required |
The present invention's prescription |
Conventional formulation |
1 |
Hardness/Shao A |
50±5 |
53 |
54 |
2 |
Tensile strength/Mpa |
≥12 |
17.1 |
16.5 |
3 |
Tensile yield/% |
≥350 |
438 |
459 |
5 |
Tear/N*mm
-1 |
≥40 |
59 |
58 |
7 |
Abrasion/cm3*1.61km
-1 |
≤0.40 |
0.21 |
0.25 |
9 |
Temperature limit of brittleness/℃ |
≤-30 |
-40 |
-41 |
10 |
Bond strength/kN*m
-1 |
≥16.0 |
21.1 |
12.0 |
Fill a prescription each item physical performance index all conformance with standard requirements, especially bond strength of the prescription of the present invention through containing TDI and the performance comparison analysis of conventional formulation, the present invention had significantly and promoted.