Summary of the invention
In order to overcome above-mentioned defective; The invention provides a kind of composite appearance component and preparation method thereof with lines and pattern; This preparation method can make product surface have combining of lines and pattern; Not only simplified the technology that the composite appearance piece surface is handled, and realized the inaccessiable appearance of conventional composite materials appearance component, can product appearance have been experienced by visually rising to touch feeling through the sense of touch of surface pattern simultaneously.
The present invention for the technical scheme that solves its technical problem and adopt is:
The invention provides a kind of preparation method with composite appearance component of lines and pattern; The several layers plastic optical fibre cloth that soaked resin in advance is stacked in the folded structure of formation one composite in the mould; The folded structure of said composite has two relative surfaces; Be coated with decorated molded film at least one surface on said two surfaces; Said decorated molded film is made up of gum layer, ink lay, product surface UV material layer, release layer, lines layer and pet layer successively; The cured layer that said lines layer is the UV material and its have the concavo-convex lines that links to each other with the surface that said release layer fits; And said decorated molded film is covered in the folded structure of said composite in the gum layer place, through making the folded structure of said composite in curing molding, be bonded into one with said decorated molded film for the mould pressurized, heated, after the die sinking said decorated molded film is removed in the release layer place then; Make the composite appearance component with lines and pattern of the present invention, the outer surface of the product surface UV material layer after the said curing with lines and composite appearance component of pattern has the lines identical with the lines layer of said decorated molded film.
In said method; Said UV material is a kind of photo-curing material; Be to need to absorb the completely crued material of ultraviolet ray ability; The UV material of the lines layer of wherein said decorated molded film is generally one-pack-type coating, and the UV material of the product surface UV material layer of said decorated molded film is heat curing-type or semi-solid preparation type coating, and this product surface UV material layer has cured in the appearance component product that finally makes becomes the lines of appearance component product surface layer.Said PET is meant PETG.Behind the pressurized; Lines on the lines layer of decorated molded film can be passed to said product surface UV material layer; Make the product surface UV material layer after the curing have the lines identical with the lines layer; The formed lines of product surface UV material layer after the curing (being the lines layer of appearance component product surface) cooperates the pattern that ink lay had, and then makes product surface have combining of lines and pattern, has realized the inaccessiable appearance of conventional composite materials; And because lines is three-dimensional; The height of lines does not exist together and has different reflecting effects, and then makes product surface present the different effect of light and shade, can product appearance be experienced by visually rising to touch feeling through the sense of touch of surface pattern simultaneously.
Preferably, in said method, said plastic optical fibre cloth is at least a in carbon cloth, glass cloth and the Ke Weila cloth.
Preferably, the folded structure of composite described in the said method is a kind of in following five kinds of stack manners:
One, the carbon cloth that several layers was soaked thermosetting resin in advance piles up;
Two, the carbon cloth that several layers was soaked thermoplastic resin in advance piles up;
Three, several layers was soaked the carbon cloth of thermosetting resin in advance and glass cloth that several layers soaked thermosetting resin in advance is staggeredly stacked;
Four, several layers was soaked the carbon cloth of thermoplastic resin in advance and glass cloth that several layers soaked thermoplastic resin in advance is staggeredly stacked;
Five, the glass cloth that several layers was soaked thermosetting resin in advance piles up, and constitutes a glass substrate, and the end face in the glass substrate piles up the carbon cloth that one deck soaked thermosetting resin in advance then.
Preferably, in said method, said two relative surfaces of the folded structure of said composite are respectively end face and bottom surface, cover said decorated molded film at said end face.Certainly, also can cover said decorated molded film on the said bottom surface,, look process requirements and decide so that the product inner face also has pattern and lines.
Preferably; In said method; The surface that the lines layer of said decorated molded film and said release layer fit has some rough region and some smooth areas; Said rough region is made up of said lines, and the position of not establishing lines on the surface that said lines layer and said release layer fit constitutes said smooth areas.Be that a surface of said lines layer goes up can and not exclusively be lines, can in some zones on lines layer one surface lines be set as required or according to pattern, textured position formation rough region, and the position of not establishing lines is a smooth areas.Behind the pressurized; The rough region of the lines layer lower surface of decorated molded film and smooth areas can be passed to said product surface UV material layer; Product surface UV material layer upper surface is had and identical rough region and the smooth areas of said lines layer lower surface, and said rough region can cause visually dark effect, and said smooth areas can cause visual bright effect; And the feel of rough region and smooth areas is different and then product surface is not only visually had than quantum jump, and has strengthened sense of touch.Can certainly on a surface of said lines layer, lines be set all according to demand, and then make product surface that lines all arranged.
Preferably, in said method, the thickness of said pet layer is 38um~78um, and the thickness of said lines layer is 0.005mm~0.1mm, and the thickness of said release layer is 0.005mm~0.02mm, and the thickness of said product surface UV material layer is 0.05mm~0.4mm.The material of said ink lay, gum layer and following layer between the two (generally can't express especially) and thickness are that prior art IMR is commonly used.
The present invention also provides a kind of structure with composite appearance component of lines and pattern; Constitute by composite portion, gum layer, ink lay and lines layer are bonding successively; Said composite portion constitutes by several layers unit material structure is bonding, and each said unit material structure all is made up of resin and one deck plastic optical fibre layer.
In the structure of above-mentioned appearance component, preferably, said lines layer is the cured layer of UV material, and thickness is 0.05mm~0.4mm.
In the structure of above-mentioned appearance component, preferably, said plastic optical fibre layer is at least a in carbon fiber layer, fiberglass layer and the Ke Weila fibrage, and said resin is a kind of in thermosetting resin and the thermoplastic resin.
In the structure of above-mentioned appearance component, preferably, said composite portion is a kind of in following five kinds of structures:
One, said composite portion constitutes by several layers unit material structure is bonding, and each said unit material structure all is made up of thermosetting resin and one deck carbon fiber layer;
Two, said composite portion constitutes by several layers unit material structure is bonding, and each said unit material structure all is made up of thermoplastic resin and one deck carbon fiber layer;
Three, said composite portion constitutes by several layers unit material structure is bonding; Said several layers unit material structure is meant some carbon fiber unit material structures and some glass unit material structures; Said carbon fiber unit material structure and said glass unit material structure be interlaced pile up bonding; Each said carbon fiber unit material structure all is made up of thermosetting resin and one deck carbon fiber layer, and each said glass unit material structure all is made up of thermosetting resin and layer of glass fiber layer;
Four, said composite portion constitutes by several layers unit material structure is bonding; Said several layers unit material structure is meant some carbon fiber unit material structures and some glass unit material structures; Said carbon fiber unit material structure and said glass unit material structure be interlaced pile up bonding; Each said carbon fiber unit material structure all is made up of thermoplastic resin and one deck carbon fiber layer, and each said glass unit material structure all is made up of thermoplastic resin and layer of glass fiber layer;
Five, said composite portion constitutes by several layers unit material structure is bonding; Said several layers unit material structure is meant a carbon fiber unit material structure and some glass unit material structures; Some glass unit material structures are piled up bonding formation glass basic unit; A said carbon fiber unit material structure is piled up and is adhered to said glass basic unit; Said carbon fiber unit material structure is made up of thermosetting resin and one deck carbon fiber layer, and each said glass unit material structure all is made up of thermosetting resin and layer of glass fiber layer.
The invention has the beneficial effects as follows: the present invention places folded structure of composite and decorated molded film simultaneously in mould; In composite material forming, decorated molded film and composite are bonded into one; Decorated molded film is in mould behind the pressurized; Lines on its lines layer can be passed to its product surface UV material layer, makes the product surface UV material layer after the curing have the lines identical with the lines layer of decorated molded film, removes the carrier part on the decorated molded film after the die sinking; Make composite appearance component with lines and pattern; Not only simplified the technology that the composite appearance piece surface is handled, and realized the inaccessiable appearance of conventional composite materials, can product appearance have been experienced by visually rising to touch feeling through the sense of touch of surface pattern simultaneously.
The specific embodiment
Embodiment: a kind of preparation method with composite appearance component of lines and pattern; The several layers plastic optical fibre cloth 11 that soaked resin in advance is stacked in the folded structure 1 of formation one composite in the mould; The folded structure of said composite has two relative surfaces; Be coated with decorated molded film 2 at least one surface on said two surfaces; Said decorated molded film is made up of gum layer 21, ink lay 22, product surface UV material layer 23, release layer 24, lines layer 25 and pet layer 26 successively; The cured layer that said lines layer 25 is UV materials and its have the concavo-convex lines that links to each other with the surface that said release layer fits; And said decorated molded film 2 is covered in the folded structure 1 of said composite in gum layer 21 places; Then through making the folded structure of said composite in curing molding, be bonded into one for the mould pressurized, heated with said decorated molded film; After the die sinking said decorated molded film is removed in release layer 24 places, make the composite appearance component A with lines and pattern of the present invention, said have lines and have the lines identical with the lines layer of said decorated molded film with the outer surface of the product surface UV material layer (having cured becomes the lines of appearance component product surface layer) of the composite appearance component of pattern.
Wherein, Said UV material is a kind of photo-curing material; Be to need to absorb the completely crued material of ultraviolet ray ability; The UV material of the lines layer in the wherein decorated molded film is generally one-pack-type coating, and the UV material of the product surface UV material layer in the said decorated molded film is heat curing-type or semi-solid preparation type coating, and this product surface UV material layer has cured in the appearance component product that finally makes becomes the lines of appearance component product surface layer.Said PET is meant PETG.Behind the pressurized; Lines on the lines layer can be passed to said product surface UV material layer; Product surface UV material layer is had and the identical lines of said lines layer, and the formed lines of the product surface UV material layer after the curing (being the lines layer of appearance component product surface) cooperates the pattern that ink lay had, and then makes product surface have combining of lines and pattern; Not only simplified the technology that the composite appearance piece surface is handled; And realized the inaccessiable appearance of conventional composite materials, and because lines is three-dimensional, the height of lines does not exist together and has different reflecting effects; And then make product surface present the different effect of light and shade, can product appearance be experienced by visually rising to touch feeling through the sense of touch of surface pattern simultaneously.
Wherein, said plastic optical fibre cloth is at least a in carbon cloth, glass cloth and the Ke Weila cloth.
Wherein, the folded structure 1 of said composite is a kind of in following five kinds of stack manners:
One, the carbon cloth that several layers was soaked thermosetting resin in advance piles up;
Two, the carbon cloth that several layers was soaked thermoplastic resin in advance piles up;
Three, several layers was soaked the carbon cloth of thermosetting resin in advance and glass cloth that several layers soaked thermosetting resin in advance is staggeredly stacked;
Four, several layers was soaked the carbon cloth of thermoplastic resin in advance and glass cloth that several layers soaked thermoplastic resin in advance is staggeredly stacked;
Five, the glass cloth that several layers was soaked thermosetting resin in advance piles up, and constitutes a glass substrate, and the end face in the glass substrate piles up the carbon cloth that one deck soaked thermosetting resin in advance then.
Wherein, said two relative surfaces of the folded structure of said composite are respectively end face and bottom surface, cover said decorated molded film at said end face.Certainly, also can cover said decorated molded film on the said bottom surface, so that also concrete pattern of product inner face and lines, look process requirements and decide.
Wherein, The surface that said lines layer and said release layer fit has some rough region and some smooth areas; Said rough region is made up of said lines, and the position of not establishing lines on the surface that said lines layer and said release layer fit constitutes said smooth areas.Be that a surface of said lines layer goes up can and not exclusively be lines, can in some zones on lines layer one surface lines be set as required or according to pattern, textured position formation rough region, and the position of not establishing lines is a smooth areas.Behind the pressurized; The rough region of lines layer lower surface and smooth areas can be passed to said product surface UV material layer; Product surface UV material layer (being the lines layer of appearance component product surface) upper surface after the curing is had and identical rough region and the smooth areas of said lines layer lower surface; Said rough region can cause visually dark effect; Said smooth areas can cause visual bright effect, and the feel of rough region and smooth areas is different and then product surface is not only visually had than quantum jump, and has strengthened sense of touch.Can certainly on a surface of said lines layer, lines be set all according to demand, and then make product surface that lines all arranged.
Wherein, the thickness of said pet layer is 38um~78um, and the thickness of said lines layer is 0.005mm~0.1mm, and the thickness of said release layer is 0.005mm~0.02mm, and the thickness of said product surface UV material layer is 0.05mm~0.4mm.The material of said ink lay, gum layer and following layer between the two (generally can't express especially) and thickness are that prior art IMR is commonly used.
The foregoing description is merely the illustrative principle of the invention and effect thereof, but not is used to limit the present invention.Rights protection scope of the present invention should be listed like claims.