CN102580605A - Automatic feeding system and method - Google Patents
Automatic feeding system and method Download PDFInfo
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- CN102580605A CN102580605A CN2012100621262A CN201210062126A CN102580605A CN 102580605 A CN102580605 A CN 102580605A CN 2012100621262 A CN2012100621262 A CN 2012100621262A CN 201210062126 A CN201210062126 A CN 201210062126A CN 102580605 A CN102580605 A CN 102580605A
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Abstract
The invention discloses an automatic feeding system, comprising an upper control part, a lower control part and an executing part, wherein the upper control part sends formula data to the lower control part; the lower control part is connected with the upper control part to process the formula data and sends a corresponding execution instruction to the executing part according to a processed result; the executing part is connected with the lower control part; and after the executing part receives the execution instruction, amounts of solid materials and liquid materials for producing a fireproof board are controlled through a solid material conveying device and a metering pump. According to the automatic feeding system disclosed by the invention, the opening degree of an electric valve is controlled to adjust the amounts of the solid materials and the liquid materials transmitted by the solid material conveying device and the metering pump, so that the aim of automatically feeding according to a formula is achieved; a worker can finish the automatic feeding only by selecting a needed formula number and does not contact with specific data of the formula, so that the confidentiality of the formula is kept to a certain extent.
Description
Technical field
The present invention relates to PLASTIC LAMINATED production line material loading field, relate in particular to a kind of automatical feeding system and method.
Background technology
Traditional PLASTIC LAMINATED production line feeding system is manually control basically, needs during promptly each material loading artificial the various materials back of weighing is added mixer and stirs, and workload is very big.The yield rate of PLASTIC LAMINATED depends on personnel's quality fully, and different PLASTIC LAMINATEDs has different prescriptions, and the preparation mistake not only can cause making wrong mixture, and can cause output to descend.In case the materials configuration error just maybe be discarded with the raw material of costliness, causes the waste of data, and will produce extra-pay again during the waste product material of processing configuration mistake, make the neither environmental protection of production of whole PLASTIC LAMINATED, uneconomical again.In addition, because PLASTIC LAMINATED production line feeding system is for manually weighing, the operator must know the prescription of raw material, and what will be unfavorable for like this filling a prescription is secret.
Summary of the invention
To above-mentioned technical problem, the object of the present invention is to provide a kind of automatical feeding system and method, it can be weighed to the material that is used to produce PLASTIC LAMINATED automatically, and under the control of Programmable Logic Controller, realizes accurately feeding intake; All be stored in the database and work the prescription of producing PLASTIC LAMINATED, accomplished maintaining secrecy prescription.
For achieving the above object, the present invention realizes through following technical scheme:
A kind of automatical feeding system comprises: upper control section, the next control section and operating part; Said upper control section sends formulation data to the next control section; Said the next control section is connected with upper control section, handles said formulation data, and sends corresponding execution command according to result to operating part; Said operating part is connected with the next control section, receive said execution command after, be used to produce the amount of the solid-state material and the liquid material of PLASTIC LAMINATED through the control of solid-state material transport and measuring pump.
Special, said upper control section comprises: host computer; Said host computer, all formulation datas of PLASTIC LAMINATED are produced in storage, and instruct according to the prescription of user's input, transfer corresponding formulation data and send to the next control section.
Special, said upper control section also comprises: touch-screen; Said touch-screen is connected with host computer, and the prescription of selecting according to the user number is transferred formulation data corresponding in the host computer and sent to the next control section.
Special, said the next control section comprises: Programmable Logic Controller; Said Programmable Logic Controller is connected with host computer through switching equipment, after the formulation data that host computer is sent converts the corresponding time sequence signal to, is handed down to operating part.
Special, said operating part also comprises: weight sensor and fluid flowmeter; Said weight sensor will be surveyed the weight data that the solid-state material transport transmits solid-state material in real time, send to Programmable Logic Controller; Said fluid flowmeter will be surveyed the data on flows of measuring pump delivering liquid material in real time, send to Programmable Logic Controller.
The invention also discloses a kind of automatic charging method, said method comprises the steps:
A, host computer are transferred the formulation data of its storage according to the prescription instruction of user through the touch-screen input, and formulation data is sent to Programmable Logic Controller;
After the formulation data that B, Programmable Logic Controller send host computer converts the corresponding time sequence signal to, be handed down to the electrically operated valve that cooperates with solid-state material transport and measuring pump;
C, solid-state material transport and measuring pump are under the control of electrically operated valve, and the injection rate of control solid-state material and liquid material realizes accurate dosing.
Special, in the said steps A, through the required prescription instruction of the touch-screen input that is connected with host computer, after host computer received said prescription instruction, the formulation data of calling stored sent to Programmable Logic Controller.
Special, said method also comprises step D: weight sensor will be surveyed the weight data that the solid-state material transport transmits solid-state material in real time, send to Programmable Logic Controller; Fluid flowmeter will be surveyed the data on flows of measuring pump delivering liquid material in real time, send to Programmable Logic Controller; And the weight data of the solid-state material that the Programmable Logic Controller analysis is imported into and the data on flows of liquid material according to the formulation data that host computer imports into, are adjusted the aperture of electrically operated valve automatically.
Beneficial effect of the present invention is that said a kind of automatical feeding system and method are produced all formulation datas of PLASTIC LAMINATED through upper control section storage, and according to the prescription instruction that the user imports, transfer corresponding formulation data and send to the next control section; The formulation data that detection data that the next control section analysis weight sensor and fluid flowmeter import into and upper control section issue, and according to the electrically operated valve transmission corresponding execution command of result to operating part; Regulate the amount of solid-state material transport and measuring pump transmission solid-state material and liquid material through the aperture of control electrically operated valve, thereby accomplish purpose according to the prescription automatic charging.Because all formulation datas all are stored in the upper control section memory; The staff just selectes required prescription number completion automatic charging, does not contact the concrete data of prescription, to a certain extent; Prescription is played privacy functions, prevented the leakage of prescription.
Description of drawings
The automatical feeding system block diagram that Fig. 1 provides for the embodiment of the invention;
The automatic charging method flow diagram that Fig. 2 provides for the real-time example of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is described further.Please with reference to shown in Figure 1, Fig. 1 is an automatical feeding system block diagram of the present invention.
Automatical feeding system comprises in the present embodiment: upper control section, the next control section and operating part; Said upper control section comprises: host computer and touch-screen; Said the next control section comprises: Programmable Logic Controller; Said the next control section comprises: weight sensor, fluid flowmeter, solid-state material transport, measuring pump and the electrically operated valve that cooperates with solid-state material transport, measuring pump.
Said touch-screen and host computer all are connected with controlling bus.All given corresponding prescription number owing to produce the prescription of the material of PLASTIC LAMINATED, so, just can accomplish the selecting of prescription of correspondence through selecting prescription number.Select the mode of prescription number to have two kinds, a kind of mode is to select prescription number through touch-screen; All prescriptions number all are presented on the touch-screen; The staff only need search with the corresponding prescription of required prescription and number get final product; After prescription was number selected, host computer will be transferred the formulation data corresponding with the number of prescription and send to Programmable Logic Controller based on the prescription of selecting number from its memory; Another kind of mode is directly to select prescription number through host computer, and is same, and host computer will be transferred the formulation data corresponding with the number of prescription and send to Programmable Logic Controller based on the prescription of selecting number from its memory.
Said Programmable Logic Controller is connected with host computer through switch, after the formulation data that host computer is sent is construed to the corresponding time sequence signal, is handed down to operating part.Programmable Logic Controller after the formulation data that host computer is sent is construed to the corresponding time sequence signal, calls the formulation parameter that is provided with in advance, control solid-state material transport and measuring pump automatically after receiving formulation data.
Said weight sensor is connected with Programmable Logic Controller through controlling bus, will survey the weight data that the solid-state material transport transmits solid-state material in real time, and send to Programmable Logic Controller; Said fluid flowmeter will be surveyed the data on flows of measuring pump delivering liquid material in real time, and send to Programmable Logic Controller.
In order accurately to control the addition of solid-state material and liquid material, just need obtain the amount that solid-state material conveying device and measuring pump discharge solid-state material and liquid material in real time, and in time these data sent to Programmable Logic Controller; Programmable Logic Controller is analyzed weight sensor and fluid flowmeter feedback data, and based on the formulation data that host computer imports into, in time adjusts the addition of solid-state material and liquid material, accomplishes the accurate control of batching.
The said electrically operated valve that cooperates with solid-state material transport, measuring pump; Be connected with Programmable Logic Controller through controlling bus; Himself valve opening of the clock signal adjustment of importing into according to Programmable Logic Controller, thus control solid-state material transport and measuring pump discharge the amount of solid material and liquid material respectively.
Said solid-state material transport; Connect electrically operated valve and the weight sensor that is mated through controlling bus, comprising: drive part and translator unit, drive part is generally drive motors; Translator unit can be conveyer belt, also can be other alternative conveyer.The solid-state material transport is carried solid-state material according to the aperture of electrically operated valve according to certain speed.
Said measuring pump connects electrically operated valve and the fluid flowmeter be mated through controlling bus, according to the aperture of electrically operated valve according to certain speed delivering liquid material.
Please with reference to shown in Figure 2, Fig. 2 is an automatic charging method flow diagram of the present invention.
The automatic charging method comprises the steps: in the present embodiment
All given corresponding prescription number owing to produce the prescription of the material of PLASTIC LAMINATED, so, just can accomplish the selecting of prescription of correspondence through selecting prescription number.Select the mode of prescription number to have two kinds, a kind of mode is to select prescription number through touch-screen; All prescriptions number all are presented on the touch-screen; The staff only need search with the corresponding prescription of required prescription and number get final product; After prescription was number selected, host computer will be transferred the formulation data corresponding with the number of prescription and send to Programmable Logic Controller based on the prescription of selecting number from its memory; Another kind of mode is directly to select prescription number through host computer, and is same, and host computer will be transferred the formulation data corresponding with the number of prescription and send to Programmable Logic Controller based on the prescription of selecting number from its memory.
After the formulation data that step 102, Programmable Logic Controller send host computer is construed to the corresponding time sequence signal, be handed down to the electrically operated valve that cooperates with solid-state material transport and measuring pump.
Programmable Logic Controller after the formulation data that host computer is sent is construed to the corresponding time sequence signal, calls the formulation parameter that is provided with in advance, control solid-state material transport and measuring pump automatically after receiving formulation data.
The electrically operated valve that cooperates with solid-state material transport, measuring pump is connected with Programmable Logic Controller through controlling bus; Himself valve opening of the clock signal adjustment of importing into according to Programmable Logic Controller, thus control solid-state material transport and measuring pump discharge the amount of solid material and liquid material respectively.
The solid-state material transport is carried solid-state material according to the aperture of electrically operated valve according to certain speed.Measuring pump according to the aperture of electrically operated valve according to certain speed delivering liquid material.
In order accurately to control the addition of solid-state material and liquid material, just need obtain the amount that solid-state material conveying device and measuring pump discharge solid-state material and liquid material in real time, and in time these data sent to Programmable Logic Controller; Programmable Logic Controller is analyzed weight sensor and fluid flowmeter feedback data, and based on the formulation data that host computer imports into, in time adjusts the addition of solid-state material and liquid material, accomplishes the accurate control of batching.
Said technical scheme of the present invention is produced all formulation datas of PLASTIC LAMINATED through host computer storage, and according to the prescription of user's input number, transfers corresponding formulation data and send to Programmable Logic Controller; Programmable Logic Controller is analyzed the formulation data that detection data that weight sensor and fluid flowmeter import into and upper control section issue, and sends corresponding clock signal according to result to electrically operated valve; The amount that electrically operated valve is regulated solid-state material transport and measuring pump transmission solid-state material and liquid material through the control aperture has been accomplished the purpose according to the prescription automatic charging.Because all formulation datas all are stored in the upper control section memory; The staff just selectes required prescription number completion automatic charging, does not contact the concrete data of prescription, to a certain extent; Prescription is played privacy functions, prevented the leakage of prescription.
Claims (8)
1. an automatical feeding system is characterized in that, comprising: upper control section, the next control section and operating part; Said upper control section sends formulation data to the next control section; Said the next control section is connected with upper control section, handles said formulation data, and sends corresponding execution command according to result to operating part; Said operating part is connected with the next control section, receive said execution command after, be used to produce the amount of the solid-state material and the liquid material of PLASTIC LAMINATED through the control of solid-state material transport and measuring pump.
2. automatical feeding system according to claim 1 is characterized in that, said upper control section comprises: host computer; Said host computer, all formulation datas of PLASTIC LAMINATED are produced in storage, and instruct according to the prescription of user's input, transfer corresponding formulation data and send to the next control section.
3. automatical feeding system according to claim 2 is characterized in that, said upper control section also comprises: touch-screen; Said touch-screen is connected with host computer, and the prescription of selecting according to the user number is transferred formulation data corresponding in the host computer and sent to the next control section.
4. automatical feeding system according to claim 3 is characterized in that, said the next control section comprises: Programmable Logic Controller; Said Programmable Logic Controller is connected with host computer through switching equipment, after the formulation data that host computer is sent converts the corresponding time sequence signal to, is handed down to operating part.
5. automatical feeding system according to claim 4 is characterized in that, said operating part also comprises: weight sensor and fluid flowmeter; Said weight sensor will be surveyed the weight data that the solid-state material transport transmits solid-state material in real time, send to Programmable Logic Controller; Said fluid flowmeter will be surveyed the data on flows of measuring pump delivering liquid material in real time, send to Programmable Logic Controller.
6. an automatic charging method is characterized in that, said method comprises the steps:
A, host computer are transferred the formulation data of its storage according to the prescription instruction of user through the touch-screen input, and formulation data is sent to Programmable Logic Controller;
After the formulation data that B, Programmable Logic Controller send host computer converts the corresponding time sequence signal to, be handed down to the electrically operated valve that cooperates with solid-state material transport and measuring pump;
C, solid-state material transport and measuring pump are under the control of electrically operated valve, and the injection rate of control solid-state material and liquid material realizes accurate dosing.
7. automatic charging method according to claim 6; It is characterized in that, in the said steps A, through the required prescription instruction of the touch-screen input that is connected with host computer; After host computer received said prescription instruction, the formulation data of calling stored sent to Programmable Logic Controller.
8. automatic charging method according to claim 7 is characterized in that, said method also comprises step D: weight sensor will be surveyed the weight data that the solid-state material transport transmits solid-state material in real time, send to Programmable Logic Controller; Fluid flowmeter will be surveyed the data on flows of measuring pump delivering liquid material in real time, send to Programmable Logic Controller; And the weight data of the solid-state material that the Programmable Logic Controller analysis is imported into and the data on flows of liquid material according to the formulation data that host computer imports into, are adjusted the aperture of electrically operated valve automatically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210062126.2A CN102580605B (en) | 2012-03-09 | 2012-03-09 | Automatic feeding system and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210062126.2A CN102580605B (en) | 2012-03-09 | 2012-03-09 | Automatic feeding system and method |
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| CN102580605A true CN102580605A (en) | 2012-07-18 |
| CN102580605B CN102580605B (en) | 2014-11-26 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103115663A (en) * | 2013-01-24 | 2013-05-22 | 北京马克西姆网络科技有限公司 | Method and device for weighing materials |
| CN107562031A (en) * | 2017-09-26 | 2018-01-09 | 中铁宝桥集团有限公司 | Switch bed plate production line control system and method |
| CN113050706A (en) * | 2021-03-30 | 2021-06-29 | 石家庄云捷软件科技有限公司 | Control method and device of automatic wheat blending device |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2772794Y (en) * | 2005-03-25 | 2006-04-19 | 上海延锋江森座椅有限公司 | Automatic batching system |
-
2012
- 2012-03-09 CN CN201210062126.2A patent/CN102580605B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2772794Y (en) * | 2005-03-25 | 2006-04-19 | 上海延锋江森座椅有限公司 | Automatic batching system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103115663A (en) * | 2013-01-24 | 2013-05-22 | 北京马克西姆网络科技有限公司 | Method and device for weighing materials |
| CN107562031A (en) * | 2017-09-26 | 2018-01-09 | 中铁宝桥集团有限公司 | Switch bed plate production line control system and method |
| CN113050706A (en) * | 2021-03-30 | 2021-06-29 | 石家庄云捷软件科技有限公司 | Control method and device of automatic wheat blending device |
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| CN102580605B (en) | 2014-11-26 |
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Address after: 214156 Jiangsu city in Wuxi Province town of Huishan district land in Yangshan Road No. 108-1 Applicant after: Wuxi Shunda intelligent automation Engineering stock Co., Ltd Address before: 214156 Jiangsu city in Wuxi Province town of Huishan district land in Yangshan Road No. 108-1 Applicant before: Wuxi Shunda Logistics Painting Equipment Co.,Ltd. |
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