CN102578456A - Production equipment and production process used for fresh corns with complete fringes - Google Patents
Production equipment and production process used for fresh corns with complete fringes Download PDFInfo
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- CN102578456A CN102578456A CN2011100065727A CN201110006572A CN102578456A CN 102578456 A CN102578456 A CN 102578456A CN 2011100065727 A CN2011100065727 A CN 2011100065727A CN 201110006572 A CN201110006572 A CN 201110006572A CN 102578456 A CN102578456 A CN 102578456A
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Abstract
The invention discloses production equipment and a production process used for fresh corns with complete fringes. A rectangular assembly body comprises a driving system, a conveying system, a positioning system, an annular track system, a sawing system, a centrifugal peeling system, a rubber roll peeling system and a blast system, wherein a main shaft is arranged on the driving system, an upper track and a lower track are arranged on the annular track system, more than one group of positioning mechanical arms is arranged on the positioning system, an upper saw blade and a lower saw blade are arranged in the sawing system, and more than one group of rubber rolls is arranged on the rubber roll peeling system. The corn passes through the conveying system firstly, then is grabbed by the positioning system accurately, circularly moves to the sawing system along an annular track, and then moves to the centrifugal peeling system anticlockwise, the blast system and the rubber roll peeling system, so that the peeling, head cutting and root cutting of the corn are completed automatically. The production equipment has the characteristics that the whole structure is simple, the movement is continuous, the design is reasonable, the rejection ratio of leaves is more than 96%, the damage ratio is less than 3%, and the production capacity is more 4 tons per hour. The production equipment replaces the complicated manual operation, improves the work efficiency and ensures the product quality and nutrients of fresh corns.
Description
Affiliated technical field
The present invention relates to a kind of fresh edible maize production equipment and technology, be mainly used in fresh edible maize production.
Background technology
At present; Known domestic fresh edible maize processing enterprise all uses artificial; The shortcoming that exists is that the hand to the operator damages easily, brings disease risk simultaneously, also reduces the quality of production of fresh edible maize; Not only labour intensity is big for the processing mode of this backwardness, efficiency is low, and production cost is high.Also because bright sapphire rice is fit to collecting time section weak point, except that the intensity height of gathering, processing is also in time necessary, otherwise the volatilization of bright sapphire rice moisture content has reduced fresh-keeping freshness.
Summary of the invention
In order effectively to solve the deficiency of above-mentioned existence; The objective of the invention is to provide a kind of fresh edible maize production equipment and technology of being used for, mainly is to be made up of drive system, induction system, navigation system, circular orbit system, saw cutting system, centrifugal force peeling system, rubber roll peeling system, spray wind system.It has not only solved manual operations, and labour intensity is big, inefficient problem, and can also make bright sapphire rice processing in time, and keep nutrition, increase work efficiency again.
The technical solution adopted for the present invention to solve the technical problems is; A kind of whole fringe fresh edible maize production equipment and technology of being used for is provided with drive system, induction system, navigation system, circular orbit system, saw cutting system, centrifugal force peeling system, rubber roll peeling system, spray wind system in the rectangle assembly.In the rectangle assembly, be provided with drive system on the crossbeam; Drive system inside is provided with driving main shaft, and drive system drives induction system, navigation system, circular orbit system, saw cutting system, centrifugal force peeling system, rubber roll peeling system, spray wind system by minute electrolytic copper head powered main shaft the time.3/1 place is equipped with induction system on rectangle assembly right side, is connected with the driving main shaft top with driving chain.Be provided with the centrifugal force peeling system more than a group in the middle of circular orbit and the following circular orbit in the circular orbit system that 3/1 place of driving main shaft is provided with; Be provided with the straight line slide bar at driving main shaft assembly support; The straight line slide bar is connected with assembly; Assembly is provided with arc positioning end and pilot pin sleeve pipe, in the pilot pin sleeve pipe, is provided with pilot pin, is provided with two slideway bearings on the assembly top and is connected with last circular orbit; In straight line slide bar lower end assembly is installed in addition, centrifugal motor and dise knife is installed at fit on.On the driving main shaft support, be provided with one group of above navigation system between pilot pin and the dise knife, the localization machine system is provided with camshaft by location driving box front end, is provided with positioning mechanical arm at the camshaft front end.Saw cutting system is installed on the right side in square assembly; Saw cutting system mainly is made up of saw blade fixed arm, sawing motor, upper and lower saw blade; Upper and lower saw blade is installed on the saw blade fixed arm and with the V-belt and connects the sawing motor; Leave 20 centimetres distance in the middle of the upper and lower saw blade, upper and lower saw blade moves simultaneously.The spray wind system is installed in the saw cutting system right side in square assembly, rectangle assembly, is provided with the many groups rubber roll peeling system more than a group in the air nozzle lower end, every group of rubber roll peeling system connects with the metal flexible axle, works simultaneously.In square assembly bottom the taper feed bin is installed, is provided with auxiliary feed outlet in the feed bin bottom, the auxiliary feed outlet bottom is provided with the belt conveyor of carrying auxiliary material, in the auxiliary feed outlet upper right corner finished product discharging opening is installed.
Beneficial effect of the present invention is; Overall structure is simple, motion is coherent, reasonable in design, reaches the blue or green maize leaves rejecting of whole fringe rate greater than 96%, and the finished product breakage rate is less than 3%; Production capacity is more than 4 tons/hour; This equipment is used and has been replaced numerous and diverse manual operations, increases work efficiency, and can guarantee the quality of production and the nutrition of bright sapphire rice.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Accompanying drawing 1 is the structural map of a kind of fresh edible maize production equipment of the present invention and technology.
Accompanying drawing 2 is vertical views of a kind of fresh edible maize production equipment of the present invention and technology.
Accompanying drawing 3 is structural maps of saw cutting system section in a kind of fresh edible maize production equipment of the present invention and the technology.
Among Fig. 11, the rectangle assembly, 2, crossbeam, 3, drive motors, 4, gear-box, 5, divide the electrolytic copper head, 6, driving main shaft; 7, driving chain, 8, travelling gear, 9, induction system, 10, the assembly support, 11, go up circular orbit, 12, circular orbit down; 13, pilot pin, 14, the location needle tubing, 15, assembly, 16, linear bearing, 17, the straight line slide bar, 18, the arc positioning end; 19, dise knife, 20, centrifugal motor, 21, the slideway bearing, 22, positioning mechanical arm, 23, electric machine support, 24, the sawing motor; 25, saw blade fixed arm, 26, the V-belt, 27, upper and lower saw blade, 28, blower fan, 29, bellows, 30, air nozzle; 31, pair roller up and down, 32, the metal flexible axle, 33, the pair roller strap, 34, the rubber roll motor, 35, the V-belt, 36, electric machine support; 37, finished product discharging opening, 38, auxiliary feed outlet, 39, drive system, 40, the circular orbit system, 41, the centrifugal force peeling system, 42, saw cutting system; 43, spray wind system, 44, the rubber roll peeling system, 45, navigation system, 46, the location driving box, 47, camshaft.
The specific embodiment
A kind of whole fringe fresh edible maize production equipment and technology of being used for is made up of drive system 39, induction system 9, navigation system 22, circular orbit system 40, centrifugal force peeling system 41, saw cutting system 42, spray wind system 43, rubber roll peeling system 44.Welding beam 2 on the top of square assembly 1; 2/1 place installing drive system 39 at crossbeam 2; Drive system 39 is by drive motors 3, gear-box 4, divides electrolytic copper head 5, driving main shaft 6, driving chain 7, travelling gear 8 to constitute; Drive motors 3 is fixing at 2/1 place of crossbeam 2 with six rib screws, with gear shaft mounting teeth roller box 4 and connect driving main shaft 6, be connected to induction system 9 on drive motors 3 tops with driving chain 7; Install with buckle and divide electrolytic copper head 5 at 3/1 place of driving main shaft 6, is used for fixing navigation system 45, centrifugal force peeling system 41 at minute electrolytic copper head 5 a lower ends welding assembly support 10.Below drive system 39, be provided with circular orbit system 40; Circular orbit system 40 is made up of with following circular orbit 12 last circular orbit 11; The central point of upper and lower circular orbit 11,12 imports driving main shaft 6 simultaneously into; Last circular orbit 11 usefulness square steel are welded in the two ends of rectangle assembly 1, and following circular orbit 12 is welded in 1/3 place of rectangle assembly 1.In the middle of upper and lower circular orbit 11,12, the centrifugal force peeling system 41 more than a group is installed; Centrifugal force peeling system 41 is to be made up of pilot pin 13, pilot pin sleeve pipe 14, assembly 15, linear bearing 16, straight line slide bar 17, arc positioning end 18, dise knife 19, centrifugal motor 20, slideway bearing 21; On the assembly support 10 on the driving main shaft 6, being welded with straight line slide bar 17 backs is being connected linear bearing 16 with screw with assembly 15; On assembly 15 with screw fixedly arc positioning end 18 and pilot pin sleeve pipe 14; Copper sheathing installing and locating pin 13 in pilot pin sleeve pipe 14; Is connected with fixing two the slideway bearings 21 up and down of bearing pin and with last circular orbit 11 on the top of assembly 15, assembly 15 is installed in addition, on assembly 15, fix centrifugal motor 20 with screw in straight line slide bar 17 lower ends; The dise knife 19 that adds processing in man-hour is arranged on the top of centrifugal motor 20, and the lower end of assembly 15 is provided with a slideway bearing 21 and is connected with following circular orbit 12.Assembly support 10 in driving main shaft 6; One group of above navigation system 45 is installed between pilot pin 13 and the dise knife 19; Navigation system 45 is to be made up of the positioning mechanical arm more than a group 22, location driving box 46, camshaft 47; Welding camshaft 47 on driving main shaft 6, camshaft 47 is connected with location driving box 46 usefulness gears, and location driving box 46 front ends are connecting positioning mechanical arm 22 with camshaft 47.Saw cutting system 42 is installed on interior right side at rectangle assembly 1; Saw cutting system 42 is to be made up of electric machine support 23, sawing motor 24, saw blade fixed arm 25, V-belt 26, upper and lower saw blade 27; With electric machine support 23 sawing motor 24 is fixed on the square assembly 1; Welding saw blade fixed arm 25 on electric machine support 23 is fixed upper and lower saw blade 27 and be connected on the sawing motor 24 with V-belt 26 with pivot pin on the top of saw blade fixed arm 25.Right side at saw cutting system 42; With angle bar, screw spray wind system 43 is installed in the square assembly 1; Spray wind system 43 is made up of blower fan 28, bellows 29, air nozzle 30, with screw the white bellows 29 made of iron in blower fan 28 tops is connected, and leaves air nozzle 30 at bellows 29 tops; Rubber roll peeling system 44 more than 1 group is installed in the lower end of air nozzle 30; Rubber roll peeling system 44 is to be made up of upper and lower pair roller 31, metal flexible axle 32, pair roller strap 33, rubber roll motor 34, V-belt 35, electric machine support 36, is fixed on rubber roll motor 34 on the square assembly 1 and welds pair roller strap 33 with electric machine support 36, with pivot pin upper and lower pair roller 31 is installed in the middle of the pair roller strap 33; Be connected with rubber roll motor 34 with V-belt 35, linking with metal flexible axle 32 after every group of pair roller installation.White tapered feed bin made of iron is installed in the lower end of rectangle assembly 1; Be provided with auxiliary feed outlet 38 in the feed bin bottom; Belt conveyor is installed in auxiliary feed outlet 38 bottoms; At the upper right corner of auxiliary feed outlet 38 and the bottom and the fixing finished product discharging opening 37 of rectangle assembly 1 usefulness screw of following circular orbit 12, finished product discharging opening 37 bottoms are equipped with the belt conveyor of carrying finished product.
Claims (7)
1. one kind is used for whole fringe fresh edible maize production equipment and technology; Comprise drive system (39), induction system (9), navigation system (45), circular orbit system (40), saw cutting system (42), centrifugal force peeling system (41), rubber roll peeling system (44), spray wind system (43), it is characterized in that in rectangle assembly (1), being provided with drive system (39), induction system (9), navigation system (45), circular orbit system (40), saw cutting system (42), centrifugal force peeling system (41), rubber roll peeling system (44), spray wind system (43).
2. a kind of whole fringe fresh edible maize production equipment and technology of being used for as claimed in claim 1 is characterized in that being provided with drive system (39) on the crossbeam (2) in rectangle assembly (1), in drive system (39), is provided with driving main shaft (6).
3. a kind of whole fringe fresh edible maize production equipment and technology of being used for as claimed in claim 2 is characterized in that being provided with on the driving main shaft (6) in rectangle assembly (1) circular orbit (11) and following circular orbit (12).
4. a kind of whole fringe fresh edible maize production equipment and technology of being used for as claimed in claim 3 is characterized in that being provided with centrifugal force peeling system (41) and the navigation system more than a group (45) more than a group in last circular orbit (11) and the following circular orbit (12) in rectangle assembly (1).
5. a kind of whole fringe fresh edible maize production equipment and technology of being used for as claimed in claim 4 is characterized in that in rectangle assembly (1) right side is provided with the saw cutting system (42) of upper and lower saw blade (27).
6. a kind of whole fringe fresh edible maize production equipment and technology of being used for as claimed in claim 5 is characterized in that being provided with on saw cutting system (42) right side of upper and lower saw blade (27) spray wind system (43).
7. a kind of whole fringe fresh edible maize production equipment and technology of being used for as claimed in claim 6 is characterized in that being provided with the rubber roll peeling system (44) more than a group that metal flexible axle (32) connects in spray wind system (43) lower end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100065727A CN102578456A (en) | 2011-01-07 | 2011-01-07 | Production equipment and production process used for fresh corns with complete fringes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100065727A CN102578456A (en) | 2011-01-07 | 2011-01-07 | Production equipment and production process used for fresh corns with complete fringes |
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| CN102578456A true CN102578456A (en) | 2012-07-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011100065727A Pending CN102578456A (en) | 2011-01-07 | 2011-01-07 | Production equipment and production process used for fresh corns with complete fringes |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104996098A (en) * | 2015-07-28 | 2015-10-28 | 哈尔滨永煜电站设备有限责任公司 | Centrifugal method for husking fresh edible corns through air blowing and rubber roller peeling |
| CN104996100A (en) * | 2015-07-29 | 2015-10-28 | 哈尔滨永煜电站设备有限责任公司 | Centralizer sleeve assembly for corn peeling machines |
| CN105027853A (en) * | 2015-07-29 | 2015-11-11 | 哈尔滨永煜电站设备有限责任公司 | Centralizing sleeve positioning system of corn peeler |
| CN105027849A (en) * | 2015-07-28 | 2015-11-11 | 哈尔滨永煜电站设备有限责任公司 | Centrifugal fresh corn bran water-blowing and ring-clamping peeling method |
| CN105027848A (en) * | 2015-07-28 | 2015-11-11 | 哈尔滨永煜电站设备有限责任公司 | Centrifugal wind-blowing method for fresh-eating corn husks |
| CN105052415A (en) * | 2015-07-28 | 2015-11-18 | 哈尔滨永煜电站设备有限责任公司 | Centrifugal type wind-blowing-off and pressing-ring tearing-off method of fresh corn husk |
| CN105052417A (en) * | 2015-07-28 | 2015-11-18 | 哈尔滨永煜电站设备有限责任公司 | Conveying system for fresh corn husk stripping device |
| CN105052422A (en) * | 2015-07-29 | 2015-11-18 | 哈尔滨永煜电站设备有限责任公司 | Limiting center assembly especially for maize leaf peeling |
| CN105052419A (en) * | 2015-07-29 | 2015-11-18 | 哈尔滨永煜电站设备有限责任公司 | Leaf peeling device for fresh maize |
| CN105052416A (en) * | 2015-07-28 | 2015-11-18 | 哈尔滨永煜电站设备有限责任公司 | Centrifugal type water blowing and tearing method of fresh corn husk |
| CN105165280A (en) * | 2015-07-28 | 2015-12-23 | 哈尔滨永煜电站设备有限责任公司 | Fresh corn husk peeling apparatus |
| CN105165279A (en) * | 2015-07-28 | 2015-12-23 | 哈尔滨永煜电站设备有限责任公司 | Fresh corn husk peeling apparatus |
| CN105165282A (en) * | 2015-07-28 | 2015-12-23 | 哈尔滨永煜电站设备有限责任公司 | Pressure ring type fresh corn husk peeling apparatus |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105052417A (en) * | 2015-07-28 | 2015-11-18 | 哈尔滨永煜电站设备有限责任公司 | Conveying system for fresh corn husk stripping device |
| CN105165280A (en) * | 2015-07-28 | 2015-12-23 | 哈尔滨永煜电站设备有限责任公司 | Fresh corn husk peeling apparatus |
| CN105165280B (en) * | 2015-07-28 | 2018-02-13 | 哈尔滨永煜电站设备有限责任公司 | A kind of fresh edible maize crust stripping off device |
| CN105027849A (en) * | 2015-07-28 | 2015-11-11 | 哈尔滨永煜电站设备有限责任公司 | Centrifugal fresh corn bran water-blowing and ring-clamping peeling method |
| CN105027848A (en) * | 2015-07-28 | 2015-11-11 | 哈尔滨永煜电站设备有限责任公司 | Centrifugal wind-blowing method for fresh-eating corn husks |
| CN105052415A (en) * | 2015-07-28 | 2015-11-18 | 哈尔滨永煜电站设备有限责任公司 | Centrifugal type wind-blowing-off and pressing-ring tearing-off method of fresh corn husk |
| CN105052417B (en) * | 2015-07-28 | 2017-06-13 | 哈尔滨永煜电站设备有限责任公司 | A kind of fresh edible maize crust stripping off device induction system |
| CN105165282A (en) * | 2015-07-28 | 2015-12-23 | 哈尔滨永煜电站设备有限责任公司 | Pressure ring type fresh corn husk peeling apparatus |
| CN104996098A (en) * | 2015-07-28 | 2015-10-28 | 哈尔滨永煜电站设备有限责任公司 | Centrifugal method for husking fresh edible corns through air blowing and rubber roller peeling |
| CN105052416A (en) * | 2015-07-28 | 2015-11-18 | 哈尔滨永煜电站设备有限责任公司 | Centrifugal type water blowing and tearing method of fresh corn husk |
| CN105165279A (en) * | 2015-07-28 | 2015-12-23 | 哈尔滨永煜电站设备有限责任公司 | Fresh corn husk peeling apparatus |
| CN105052422A (en) * | 2015-07-29 | 2015-11-18 | 哈尔滨永煜电站设备有限责任公司 | Limiting center assembly especially for maize leaf peeling |
| CN105052419A (en) * | 2015-07-29 | 2015-11-18 | 哈尔滨永煜电站设备有限责任公司 | Leaf peeling device for fresh maize |
| CN104996100A (en) * | 2015-07-29 | 2015-10-28 | 哈尔滨永煜电站设备有限责任公司 | Centralizer sleeve assembly for corn peeling machines |
| CN105027853A (en) * | 2015-07-29 | 2015-11-11 | 哈尔滨永煜电站设备有限责任公司 | Centralizing sleeve positioning system of corn peeler |
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Application publication date: 20120718 |