CN102555771A - Speed-reducing wheel edge driving system with motor mass as dynamic vibration absorber mass - Google Patents
Speed-reducing wheel edge driving system with motor mass as dynamic vibration absorber mass Download PDFInfo
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Abstract
本发明公开了一种电机作为动力吸振器质量的减速式轮边驱动系统,电机通过动力吸振器弹簧阻尼悬置于减速器壳体上,使电机质量转化为动力吸振器质量,动力由电机输出,通过第一级减速齿轮副、中间轴、第二级减速齿轮副、半轴及轮毂,最终传递至轮辋,驱动车辆。本发明的优点是电机转化为动力吸振器质量,使得动力吸振器不在受限于车轮空间和整车质量,提升了动力吸振器的性能;减小了轮边驱动系统的簧下质量,从而改善车辆的垂向性能;采用齿轮减速机构,效率较高。
The invention discloses a deceleration wheel drive system in which the motor is used as the mass of the dynamic vibration absorber. The motor is suspended on the reducer housing through the spring damping of the dynamic vibration absorber, so that the mass of the motor is converted into the mass of the dynamic vibration absorber, and the power is output by the motor. , through the first-stage reduction gear pair, the intermediate shaft, the second-stage reduction gear pair, the half shaft and the hub, and finally transmitted to the rim to drive the vehicle. The advantage of the present invention is that the motor is transformed into the mass of the dynamic shock absorber, so that the dynamic shock absorber is no longer limited by the space of the wheel and the mass of the vehicle, and the performance of the dynamic shock absorber is improved; the unsprung mass of the wheel drive system is reduced, thereby improving The vertical performance of the vehicle; the gear reduction mechanism is adopted, and the efficiency is high.
Description
技术领域 technical field
本发明涉及电动汽车底盘与传动领域,特别涉及一种电机作为动力吸振器质量的减速式轮边驱动系统。 The invention relates to the field of electric vehicle chassis and transmission, in particular to a deceleration wheel-side drive system in which the motor is used as the mass of a dynamic vibration absorber.
背景技术 Background technique
轮边驱动是指电机布置于车轮内或车轮附近,动力由电机直接或经减速装置传递到车轮,从而驱动车辆的驱动形式。由于轮边驱动系统省略了传统汽车的离合器、万向节、传动轴与差速器等装置,因此使其相比集中驱动有独特的优势,如:整车结构简洁,整车可利用空间增大;传动链短,驱动系统传动效率提高;动力学控制更为灵活、方便等。 Wheel drive means that the motor is arranged in the wheel or near the wheel, and the power is directly transmitted from the motor to the wheel or through the reduction gear to drive the vehicle. Because the wheel drive system omits the clutches, universal joints, transmission shafts and differentials of traditional cars, it has unique advantages compared with centralized drives, such as: the structure of the whole vehicle is simple, and the space available for the whole vehicle is increased. Large; short transmission chain, improved transmission efficiency of the drive system; dynamic control is more flexible and convenient.
然而,由于轮边驱动系统将电机、减速机构和制动器等部件集成于车轮内或车轮附近,因此使得其簧下质量大大增加,使汽车的轮胎接地性、汽车的平顺性变差。动力吸振器通过在车轮内加装一套弹簧阻尼质量系统,可以有效的改善轮边驱动系统簧下质量较大引起的问题。但是,受限于车轮空间,只能采用较小的动力吸振器,使其吸振作用有限。如果采用较大的动力吸振器不仅需占用大量空间,布置不便,同时也加大了整车质量。 However, since the wheel drive system integrates components such as motors, deceleration mechanisms and brakes in or near the wheels, the unsprung mass is greatly increased, and the grounding performance of the tires of the car and the ride comfort of the car are deteriorated. The dynamic shock absorber can effectively improve the problem caused by the large unsprung mass of the wheel drive system by installing a set of spring damping mass system in the wheel. However, limited by the wheel space, only a small dynamic shock absorber can be used, so that its shock absorption effect is limited. If a larger dynamic shock absorber is used, it will not only take up a lot of space and make the layout inconvenient, but also increase the quality of the vehicle.
普利司通的专利US7614467B2 In-wheel motor system having damping mechanism,通过将电机悬置于车轮起到动力吸振器作用,电机通过柔性耦合器传递动力,其中心轴线平行于车轮中心轴线。但是,采用柔性耦合器效率较低,而且可能会使得输出至车轮的转速转矩产生波动。 Bridgestone's patent US7614467B2 In-wheel motor system having damping mechanism, by suspending the motor on the wheel to act as a dynamic shock absorber, the motor transmits power through a flexible coupling, and its central axis is parallel to the central axis of the wheel. However, using a flexible coupling is inefficient and may cause fluctuations in the rotational speed torque output to the wheels.
发明内容 Contents of the invention
本发明所要解决的技术问题是要提供一种将电机转化为动力吸振器质量,使得动力吸振器不再受限于车轮空间的电机作为动力吸振器质量的减速式轮边驱动系统。 The technical problem to be solved by the present invention is to provide a reduction wheel drive system that converts the motor into the mass of the dynamic vibration absorber, so that the dynamic vibration absorber is no longer limited to the motor in the space of the wheel as the mass of the dynamic vibration absorber.
为了解决以上的技术问题,本发明提供了一种电机作为动力吸振器质量的减速式轮边驱动系统,包含右减速器壳体、第一级减速齿轮副、导向机构、左减速器壳体、制动器旋转件、半轴套管、半轴、第二级减速齿轮副和动力吸振器弹簧阻尼。电机通过动力吸振器弹簧阻尼悬置于减速器壳体上,使电机质量转化为动力吸振器质量,动力由电机输出,通过第一级减速齿轮副、中间轴、第二级减速齿轮副、半轴及轮毂,最终传递至轮辋,驱动车辆。 In order to solve the above technical problems, the present invention provides a reduction wheel drive system in which the motor is used as the quality of the dynamic vibration absorber, which includes a right reducer housing, a first-stage reduction gear pair, a guide mechanism, a left reducer housing, Brake swivels, half shaft bushings, half shafts, second stage reduction gear pair and dynamic shock absorber spring damping. The motor is suspended on the reducer housing through the spring damping of the dynamic vibration absorber, so that the mass of the motor is transformed into the mass of the dynamic vibration absorber. The shaft and the hub are finally transmitted to the rim, which drives the vehicle.
所述电机通过螺栓安装于右减速器壳体,右减速器壳体通过壳体轴承支撑于左减速器壳体上,壳体轴承内外圈分别支撑于左减速器壳体和右减速器壳体上,壳体轴承轴线与中间轴轴承轴线重合,电机连同右减速器壳体可相对于左减速器壳体绕壳体轴承轴心转动。 The motor is mounted on the right reducer casing through bolts, the right reducer casing is supported on the left reducer casing through the casing bearing, and the inner and outer rings of the casing bearing are respectively supported on the left reducer casing and the right reducer casing Above, the housing bearing axis coincides with the intermediate shaft bearing axis, and the motor together with the right reducer housing can rotate around the housing bearing axis relative to the left reducer housing.
所述右减速器壳体与左减速器壳体有一导向机构,和壳体轴承共同作用起到导向作用,并承受电机和右减速器壳体惯性力及力矩的作用。所述导向机构的导轨部分安装于左减速器壳体上,导轨长度方向为一圆弧,并以壳体轴承圆心为圆心,滑块部分安装于右减速器壳体上。 The right reducer housing and the left reducer housing have a guiding mechanism, which cooperates with the housing bearings to play a guiding role, and bears the inertial force and moment of the motor and the right reducer housing. The guide rail part of the guide mechanism is installed on the left reducer housing, the length direction of the guide rail is an arc, and the center of the bearing circle of the housing is the center, and the slider part is installed on the right reducer housing.
左、右减速器壳体间有动力吸振器弹簧阻尼相连。 The housings of the left and right speed reducers are connected with each other by spring damping of a dynamic vibration absorber.
壳体密封件用于右减速器壳体和左减速器壳体间的密封,防止减速器壳体内的润滑油渗漏。 The casing seal is used for sealing between the right reducer casing and the left reducer casing to prevent the lubricating oil in the reducer casing from leaking.
半轴套管通过螺栓安装于左减速器壳体,轮毂轴承外圈支撑于半轴套管,内圈支撑于轮毂上,轮辋及制动器旋转件安装于轮毂上,而制动器固定件则通过螺栓固定于半轴套管上。最后,整个驱动系统通过安装于左减速器壳体上悬架连接于车架上。 The half-shaft casing is installed on the left reducer housing through bolts, the outer ring of the wheel hub bearing is supported on the half-shaft casing, the inner ring is supported on the wheel hub, the rim and brake rotating parts are installed on the wheel hub, and the brake fixing parts are fixed by bolts on the half shaft sleeve. Finally, the entire drive system is connected to the vehicle frame through a suspension mounted on the left reducer housing.
中间轴通过两个中间轴轴承支撑于减速器壳体内。半轴右端通过半轴轴承支撑于左减速器壳体上,左端通过花键与轮毂相连。动力由电机输出,通过第一级减速齿轮副、中间轴、第二级减速齿轮副、半轴及轮毂,最终传递至轮辋,从而驱动车辆。 The countershaft is supported in the reducer housing by two countershaft bearings. The right end of the half shaft is supported on the housing of the left reducer through the half shaft bearing, and the left end is connected with the wheel hub through a spline. The power is output by the motor, through the first-stage reduction gear pair, the intermediate shaft, the second-stage reduction gear pair, the half shaft and the hub, and finally transmitted to the rim to drive the vehicle.
制动器可使用盘式制动器或鼓式制动器,制动反力矩通过半轴套管、左减速器壳体及悬架最终传递至车架上。 Brakes can use disc brakes or drum brakes, and the braking reaction torque is finally transmitted to the frame through the half shaft sleeve, the left reducer housing and the suspension.
本发明中来自地面的反力通过轮毂、轮毂轴承传递至半轴套管上,并由半轴套管传递至左减速器壳体上,最后通过连接于左减速器壳体的悬架传递至车架上。故半轴不承受来自地面的反力,类似于传统汽车的全浮式半轴支撑结构。 In the present invention, the reaction force from the ground is transmitted to the half-shaft casing through the hub and the wheel hub bearing, and is transmitted to the left reducer casing by the half-shaft casing, and finally transmitted to the left reducer casing through the suspension connected to the left reducer casing. on the frame. Therefore, the half shaft does not bear the reaction force from the ground, which is similar to the full floating half shaft support structure of a traditional car.
本发明的主要作用在于: Main effect of the present invention is:
(1)电机转化为动力吸振器质量,使得动力吸振器不在受限于车轮空间和整车质量,提升了动力吸振器的性能,从而改善车辆的垂向性能; (1) The motor is converted into the mass of the dynamic shock absorber, so that the dynamic shock absorber is not limited by the wheel space and the mass of the vehicle, which improves the performance of the dynamic shock absorber, thereby improving the vertical performance of the vehicle;
(2)由于电机转化为动力吸振器质量,因而减小了轮边驱动系统的簧下质量,从而改善车辆的垂向性能; (2) Since the motor is converted into the mass of the dynamic shock absorber, the unsprung mass of the wheel drive system is reduced, thereby improving the vertical performance of the vehicle;
(3)采用齿轮减速机构,效率较高。 (3) The gear reduction mechanism is adopted, and the efficiency is high.
附图说明 Description of drawings
图1为普通轮边驱动电动汽车1/4车辆二自由度振动模型; Figure 1 is a 1/4 vehicle two-degree-of-freedom vibration model of a common wheel-side drive electric vehicle;
图2为本发明电机作为动力吸振器质量的轮边驱动电动汽车1/4车辆三自由度振动模型;
Fig. 2 is the three-degree-of-freedom vibration model of the wheel-driven
图3为本发明电机作为动力吸振器质量的减速式轮边驱动系统的结构图; Fig. 3 is the structural diagram of the motor of the present invention as the reduction type wheel drive system of the quality of the dynamic vibration absorber;
图4为本发明减速器壳体及电机的侧视图; Fig. 4 is a side view of the reducer housing and the motor of the present invention;
图中标号说明 Explanation of symbols in the figure
1-右减速器壳体; 2-壳体轴承; 1-right reducer housing; 2-housing bearing;
3-中间轴轴承; 4-壳体密封件; 3-intermediate shaft bearing; 4-housing seal;
5-电机; 6-第一级减速齿轮副; 5-motor; 6-first-stage reduction gear pair;
7-导向机构; 8-左减速器壳体; 7-guiding mechanism; 8-left reducer housing;
9-制动器固定件; 10-制动器旋转件; 9-brake fixed part; 10-brake rotating part;
11-半轴套管; 12-轮毂轴承; 11-Half shaft sleeve; 12-Wheel hub bearing;
13-半轴; 14-半轴轴承; 13 - half shaft; 14 - half shaft bearing;
15-轮毂; 16-第二级减速齿轮副; 15-wheel hub; 16-second stage reduction gear pair;
17-中间轴; 18-中间轴轴承; 17 - intermediate shaft; 18 - intermediate shaft bearing;
19-轮辋; 20-动力吸振器弹簧阻尼。 19 - wheel rim; 20 - spring damping of dynamic shock absorber.
具体实施方式 Detailed ways
请参阅附图所示,对本发明作进一步的描述。 Please refer to the accompanying drawings for a further description of the present invention.
图1为普通轮边驱动电动汽车1/4车辆二自由度振动模型,其中m1为除电机以外的簧下质量,m3为电机质量,m2为1/4簧上质量,由于电机也是簧下质量的一部分,因此簧下质量较大。 Figure 1 is a 1/4 vehicle two-degree-of-freedom vibration model of an ordinary wheel-drive electric vehicle, where m1 is the unsprung mass other than the motor, m3 is the motor mass, and m2 is 1/4 sprung mass, since the motor is also an unsprung mass part, so the unsprung mass is larger.
为了将电机转化为动力吸振器质量,同时减小了轮边驱动系统的簧下质量,提出将电机作为动力吸振器质量的1/4车辆三自由度振动模型,如图2所示。其中m2为1/4簧上质量,m1为簧下质量,主要包括车轮、轮辋、制动系统、半轴、减速机构、减速器壳体等质量,m3为电机质量,由动力吸振器弹簧阻尼悬置于车轮内。电机通过导向机构使得电机绕簧下质量的某一定点做摆动。通过适当设置阻尼系数c3及刚度系数k3可极大改善车辆的垂向性能。 In order to convert the motor into the mass of the dynamic shock absorber and reduce the unsprung mass of the wheel drive system, a 1/4 vehicle three-degree-of-freedom vibration model with the motor as the mass of the dynamic shock absorber is proposed, as shown in Figure 2. Among them, m2 is 1/4 of the sprung mass, m1 is the unsprung mass, mainly including the mass of wheels, rims, brake systems, half shafts, reduction mechanisms, reducer housings, etc., and m3 is the mass of the motor, which is damped by the spring of the dynamic vibration absorber mounted on wheels. The motor makes the motor swing around a certain point of the unsprung mass through the guide mechanism. The vertical performance of the vehicle can be greatly improved by properly setting the damping coefficient c3 and the stiffness coefficient k3.
基于图2所示振动模型,提出了电机作为动力吸振器质量的减速式轮边驱动系统结构,图3为本发明的结构示意图。本发明主要包括右减速器壳体1、壳体轴承2、中间轴轴承3、壳体密封件4、电机5、第一级减速齿轮副6、导向机构7、左减速器壳体8、制动器固定件9、制动器旋转件10、半轴套管11、轮毂轴承12、半轴13、半轴轴承14、轮毂15、第二级减速齿轮副16、中间轴轴承17、中间轴18、轮辋19、动力吸振器弹簧阻尼20。电机5通过动力吸振器弹簧阻尼20悬置于减速器壳体上,使电机5质量转化为动力吸振器质量,动力由电机5输出,通过第一级减速齿轮副6、中间轴、第二级减速齿轮副16、半轴13及轮毂15,最终传递至轮辋19,驱动车辆。
Based on the vibration model shown in Figure 2, the structure of the deceleration wheel-side drive system in which the motor is used as the quality of the dynamic vibration absorber is proposed, and Figure 3 is a schematic structural diagram of the present invention. The present invention mainly includes a
所述电机5通过螺栓安装于右减速器壳体1,右减速器壳体1通过壳体轴承2支撑于左减速器壳体8上,壳体轴承2内外圈分别支撑于左减速器壳体8和右减速器壳体1上,壳体轴承2轴线与中间轴轴承18轴线重合,电机5连同右减速器壳体1可相对于左减速器壳体8绕壳体轴承2轴心转动。
The
所述右减速器壳体1与左减速器壳体8有一导向机构7,和壳体轴承2共同作用起到导向作用,并承受电机5和右减速器壳体1惯性力及力矩的作用。所述导向机构7的导轨部分安装于左减速器壳体8上,导轨长度方向为一圆弧,并以壳体轴承2圆心为圆心,滑块部分安装于右减速器壳体1上。
The
左减速器壳体8和右减速器壳体1间有动力吸振器弹簧阻尼20相连。如图4所示,但不限于安装于图示位置,只需安装于轮内固定部件和摆动部件之间即可。由此,电机5连同一部分右减速器壳体1的质量就转变为动力吸振器的质量。
The
壳体密封件4用于右减速器壳体1和左减速器壳体8间的密封,防止减速器壳体内的润滑油渗漏。
The
半轴套管11通过螺栓安装于左减速器壳体8,轮毂轴承12外圈支撑于半轴套管11,内圈支撑于轮毂15上,轮辋19及制动器旋转件9安装于轮毂15上,而制动器固定件10则通过螺栓固定于半轴套管11上。最后,整个驱动系统通过安装于左减速器壳体8上悬架连接于车架上。
The
所述中间轴18通过两个中间轴轴承3、17支撑于右减速器壳体1和左减速器壳体8内。所述半轴13右端通过半轴轴承14支撑于左减速器壳体8上,左端通过花键与轮毂15相连。动力由电机5输出,通过第一级减速齿轮副6、中间轴18、第二级减速齿轮副16、半轴13及轮毂15,最终传递至轮辋19,从而驱动车辆。
The
制动器可使用盘式制动器或鼓式制动器,制动反力矩通过半轴套管11、左减速器壳体8及悬架最终传递至车架上。
The brake can use a disc brake or a drum brake, and the braking reaction torque is finally transmitted to the vehicle frame through the
本发明中来自地面的反力通过轮毂15、轮毂轴承12传递至半轴套管11上,并由半轴套管11传递至左减速器壳体8上,最后通过连接于左减速器壳体8的悬架传递至车架上。故本系统中,半轴13不承受来自地面的反力,类似于传统汽车的全浮式半轴支撑结构。
In the present invention, the reaction force from the ground is transmitted to the
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Cited By (4)
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CN102555770A (en) * | 2012-01-16 | 2012-07-11 | 同济大学 | Speed-reducing wheel-rim driving system using mass of motor as mass of power vibration absorber |
CN108248377A (en) * | 2017-12-29 | 2018-07-06 | 苏州凯博易控驱动技术有限公司 | Single motor deceleration module |
CN108274988A (en) * | 2017-01-06 | 2018-07-13 | 罗伯特·博世有限公司 | Wheel side power drive system with dynamic shock sucking function |
EP3738809A1 (en) * | 2019-05-13 | 2020-11-18 | FPT Industrial S.p.A. | Motor vehicle transmission, and motor vehicle axle provided with such transmission |
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CN102139638A (en) * | 2011-03-07 | 2011-08-03 | 同济大学 | Structure for reducing equivalent unsprung mass of single cross arm suspension wheel-side electric driving system and method |
CN102555770A (en) * | 2012-01-16 | 2012-07-11 | 同济大学 | Speed-reducing wheel-rim driving system using mass of motor as mass of power vibration absorber |
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CN101370678A (en) * | 2005-12-12 | 2009-02-18 | 株式会社普利司通 | In-wheel motor system |
JP2007191126A (en) * | 2006-01-23 | 2007-08-02 | Bridgestone Corp | In-wheel motor system |
CN102139638A (en) * | 2011-03-07 | 2011-08-03 | 同济大学 | Structure for reducing equivalent unsprung mass of single cross arm suspension wheel-side electric driving system and method |
CN102555770A (en) * | 2012-01-16 | 2012-07-11 | 同济大学 | Speed-reducing wheel-rim driving system using mass of motor as mass of power vibration absorber |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102555770A (en) * | 2012-01-16 | 2012-07-11 | 同济大学 | Speed-reducing wheel-rim driving system using mass of motor as mass of power vibration absorber |
CN102555770B (en) * | 2012-01-16 | 2014-08-13 | 同济大学 | Speed-reducing wheel-rim driving system using mass of motor as mass of power vibration absorber |
CN108274988A (en) * | 2017-01-06 | 2018-07-13 | 罗伯特·博世有限公司 | Wheel side power drive system with dynamic shock sucking function |
CN108248377A (en) * | 2017-12-29 | 2018-07-06 | 苏州凯博易控驱动技术有限公司 | Single motor deceleration module |
EP3738809A1 (en) * | 2019-05-13 | 2020-11-18 | FPT Industrial S.p.A. | Motor vehicle transmission, and motor vehicle axle provided with such transmission |
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Application publication date: 20120711 |