CN102548233A - System and method for synchronously replacing components of same group - Google Patents
System and method for synchronously replacing components of same group Download PDFInfo
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- CN102548233A CN102548233A CN2010106065872A CN201010606587A CN102548233A CN 102548233 A CN102548233 A CN 102548233A CN 2010106065872 A CN2010106065872 A CN 2010106065872A CN 201010606587 A CN201010606587 A CN 201010606587A CN 102548233 A CN102548233 A CN 102548233A
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Abstract
The invention provides a system and a method for synchronously replacing components of the same group. The system comprises a setting module, a collection module, a comparison module and an alarming module. The method includes steps of: a starting; b setting a surface mounting technology (SMT) component mounting standard list; c setting a plurality of alternative components of the same group to simultaneously replace a plurality of mainly used components of the same group; d collecting material winding information and mounting positions of components of an SMT machine and currently needing surface mounting; e comparing whether the components currently needing surface mounting are mainly used components; f if the components currently needing surface mounting are mainly used components, updating new component use data, preparing the next collection data and finishing; g if the components currently needing surface mounting are not mainly used components, comparing whether the components currently needing surface mounting are alternative components; h if the components currently needing surface mounting are alternative components, comparing whether the components currently needing surface mounting accord with the step c; i if the components currently needing surface mounting do not accord with the step c, sending alarming information; and j if the components currently needing surface mounting accord with the step c, updating new component use data, preparing the next collection data and finishing.
Description
Technical field
The invention provides a kind of system and method thereof that substitute synchronously that is applicable to surface installation technique (Surface Mounted Technology, i.e. SMT) with set of pieces.
Background technology
In the SMT of electronic product manufacture process (Surface Mounted Technology) element pasted on surface production process; Element to same type (being that function is identical with purposes on the same group); Develope and procure department is in order to consider necessary factors such as purchase cost, supply rate, stock's safety; In the enterprise supply chain management; Except selected element as main materials, generally also can select one or more elements as substituting material, will cause production and engineering staff in the SMT manufacture process, to exist like this and use and manage the phenomenon that substitutes material.Generally, the engineering staff will set up corresponding main materials and the relation that substitutes material at neutralize other related system of product material structure inventory (BOM) with a kind of element, just can carry out effective management and control.Along with the variation appearance of new product and new demand, the synchronous alternative of multiple element has also appearred in element material substitution relation.
Illustrate the synchronous alternative of multiple element: certain electronic enterprise is manufactured certain computer main frame panel MB-01 at present; Mount the element material of understanding 2 types of uses in the operation at SMT; Wherein main materials are A1 and B1; Alternative material is respectively A2 and B2, and substitutional relation is: A2 can substitute A1, and B2 can substitute B1.This kind motherboard product is stipulated must use simultaneously on each product main materials A1 and B1 element or is used simultaneously and substitutes material A2 and B2 element.In order to reach the rule that the pairing of product multicomponent is used; This also will seek survival and produce informant person with element A2 and alternative synchronously A1 of B2 and B1 use; Do not use and A1 can not occur; Just substitute the phenomenon of B1, or B1 do not use up, just with asynchronous alternative use phenomenons of multicomponent by that analogy such as the alternative A1 of A2 with B2.
In SMT surface mount production process; Production is various in the kind and the quantity of kind of thread elements; The element of the artificial differentiation of producers simultaneously master materials are big with the difficulty that substitutes material, to the alternative synchronously requirement of the multiple element of product, the serious phenomenon that occurs misusing the element material through regular meeting; Thereby cause doing over again and scrapping and client's complaint of product, even the serious consequence that the client reduces order occurs.
Therefore; The inventor provides the alternative synchronously method of using of multiple element among a kind of SMT of being applicable to; The method is in SMT element pasted on surface production process; Multiple element is carried out the inspection of synchronous substitutional relation, so just can reduce and avoid element to misuse the deficient phenomena of material, can normally carry out thereby guarantee to produce.
Summary of the invention
In view of the above problems, the invention provides a kind of system and method thereof that substitute synchronously that is applicable to surface installation technique (Surface MountedTechnology, i.e. SMT) with set of pieces.
In order to achieve the above object; The present invention has adopted following technical scheme: a kind of system that substitutes synchronously with set of pieces; Mainly be applicable to the surface mount of SMT (Surface Mounted Technology) machine at the enterprising units of mainboard; Wherein, this system mainly comprises: setting module substitutes the some main element of using on the same group simultaneously in order to some alternative elements of setting SMT component mounter standard schedule and set on the same group; Collection module is to collect the data that the current need of SMT machine carry out the material volume information of surface-pasted element and mount the position; And comparing module, whether be the main element of using in order to judge that current need carry out surface-pasted element, if not the main element of using; Judge that then current need carry out surface-pasted element and whether meet the alternative simultaneously some main element of using on the same group of some alternative elements on the same group that setting module sets; If meet the setting of setting module, then more new element uses data, prepares to collect next time the data that the current need of SMT machine carry out the material volume information of surface-pasted element and mount the position; Finish; If do not meet the setting of setting module, then alarm module sends warning message, and the prompting alternative elements is used mistake; If the main element of using, then more new element uses data, prepares to collect the data that the current need of SMT machine carry out the material volume information of surface-pasted element and mount the position next time, finishes.
Preferable; The invention provides a kind of system that substitutes synchronously with set of pieces; Wherein, Said some alternative elements on the same group comprise first, second alternative elements, and said some masters on the same group comprise first, second main element of using with element, and first alternative elements substitutes the first main element of using; Second alternative elements substitutes the second main element of using, and the alternative simultaneously some masters on the same group of some alternative elements that said setting module is set on the same group refer to alternative simultaneously first, second the main element of using of first, second alternative elements with element.
Preferable, the invention provides a kind of system that substitutes synchronously with set of pieces, wherein, said SMT component mounter standard schedule mainly comprises main with element item number, unit consumption and mount the position.
The present invention also provides a kind of method that substitutes synchronously with set of pieces, and wherein, this method mainly may further comprise the steps:
A. begin;
B. set SMT component mounter standard schedule;
C. some alternative elements of setting on the same group substitute the some main element of using on the same group simultaneously;
D. collecting the current need of SMT machine carries out the material volume information of surface-pasted element and mounts the position;
E. whether comparing current need, to carry out surface-pasted element be the main element of using;
F. if it is the main element of using that current need carry out surface-pasted element, then more new element uses data, prepares to collect next time the data that the current need of SMT machine carry out the material volume information of surface-pasted element and mount the position, process ends;
G. if it is not main to use element that current need carry out surface-pasted element, whether then comparing current need, to carry out surface-pasted element be alternative elements;
H. if to carry out surface-pasted element be alternative elements to current need, then compare current need and carry out surface-pasted element and whether meet some alternative elements on the same group that step c sets and substitute the some main element of using on the same group simultaneously;
I. if do not meet the setting of step c, then send warning message, the prompting alternative elements is used mistake;
J. if meet the setting of step c, then more new element uses data, prepares to collect next time the data that the current need of SMT machine carry out the material volume information of surface-pasted element and mount the position, process ends.
Preferable; The invention provides a kind of method that substitutes synchronously with set of pieces; Wherein, Said some alternative elements on the same group comprise first, second alternative elements, and said some masters on the same group comprise first, second main element of using with element, and first alternative elements substitutes the first main element of using; Second alternative elements substitutes the second main element of using, and some masters that some alternative elements on the same group of setting among the said step c substitute on the same group simultaneously refer to alternative simultaneously first, second the main element of using of first, second alternative elements with element.
Preferable, the invention provides a kind of method that substitutes synchronously with set of pieces, wherein, said SMT component mounter standard schedule mainly comprises main with element item number, unit consumption and mount the position.
Compared to prior art; The present invention utilizes element system and the method thereof on the same group of substituting synchronously; Conventional manual is distinguished main mode with element and alternative elements, change system's real-time inspection operation into, thereby improved the accuracy of production efficiency and inspection; And effectively reduce and avoid misusing the deficient phenomena of element, practiced thrift the rework cost of misusing element.
Description of drawings
Fig. 1 is a module diagram of the present invention
Fig. 2 is a schematic flow sheet of the present invention
Embodiment
Please, be respectively module diagram of the present invention and schematic flow sheet with reference to Fig. 1 and shown in Figure 2.The invention provides a kind of system and method thereof that substitute synchronously that is applicable to surface installation technique (Surface Mounted Technology, i.e. SMT), be applicable to that mainly the SMT machine is in the surface mount process of the enterprising units of mainboard with set of pieces.
Wherein, the said system that substitutes with set of pieces synchronously mainly comprises setting module 101, collection module 102, comparing module 103 and alarm module 104.
Said setting module 101 is in order to substitute the some main element of using on the same group in order to some alternative elements of setting SMT component mounter standard schedule and set on the same group simultaneously; In present embodiment; The mainboard that pending SMT mounts operation need use two types element; Wherein, Some alternative elements on the same group are example with first, second alternative elements, and the some main element that uses on the same group uses element to be example with first, second master, and some masters that said setting some alternative elements on the same group substitute on the same group simultaneously refer to alternative simultaneously first, second the main element of using of first, second alternative elements with element.
Said collection module 102 is in order to collect the data that the current need of SMT machine carry out the material volume information of surface-pasted element and mount the position, for example information such as element item number, component mounter position, component mounter quantity or name of product.
Again; Whether said comparing module 103 is that the master uses element in order to judge that current need carry out surface-pasted element, that is to say; When first, second is main after one of them uses up with element, first, second alternative elements must alternative synchronously simultaneously first, second master be used element.
If not the main element of using; Judge that then current need carry out surface-pasted element and whether meet the alternative simultaneously some main element of using on the same group of some alternative elements on the same group that setting module 101 sets; If meet the setting of setting module 101, then more new element uses data, prepares to collect next time the data that the current need of SMT machine carry out the material volume information of surface-pasted element and mount the position; Finish; If do not meet the setting of setting module 101, then alarm module 104 sends warning message, and the prompting alternative elements is used mistake; If the main element of using, then more new element uses data, prepares to collect the data that the current need of SMT machine carry out the material volume information of surface-pasted element and mount the position next time, finishes.
In addition, the present invention also provides a kind of method that substitutes synchronously with set of pieces, and wherein, this method mainly may further comprise the steps:
201. beginning;
202. set SMT component mounter standard schedule;
203. some alternative elements of setting on the same group substitute the some main element of using on the same group simultaneously; In present embodiment; The mainboard that pending SMT mounts operation need use two types element; Wherein, some alternative elements on the same group are example with first, second alternative elements, and the some main element that uses on the same group uses element to be example with first, second master;
204. collect the material volume information that the current need of SMT machine carry out surface-pasted element;
Whether be main use element 205. compare current need if carrying out surface-pasted element, be to lead to use element if current need carry out surface-pasted element, then skips to step 209;
206. if current need carry out surface-pasted element is not that the master uses element, judges then whether current need carry out surface-pasted element is alternative elements;
207. if current need carry out surface-pasted element is alternative elements; Whether then compare element that current need mount meets some alternative elements on the same group that step 203 sets and substitutes the some main element of using on the same group simultaneously; That is to say; When first, second is main after one of them uses up with element, first, second alternative elements must alternative synchronously simultaneously first, second master be used element;
208. if current need carry out surface-pasted element is not alternative elements, then sends warning message, the prompting alternative elements is used mistake;
209. if whether the element that current need mount meets the alternative simultaneously some main element of using on the same group of some alternative elements on the same group that step 203 sets; Then more new element uses data, prepares to collect next time the data that the current need of SMT machine carry out the material volume information of surface-pasted element and mount the position;
210. finish.
Compared to prior art; The present invention utilizes element system and the method thereof on the same group of substituting synchronously; Conventional manual is distinguished main mode with element and alternative elements, change system's real-time inspection operation into, thereby improved the accuracy of production efficiency and inspection; And effectively reduce and avoid misusing the deficient phenomena of element, practiced thrift the rework cost of misusing element.
Claims (6)
1. a system that substitutes synchronously with set of pieces mainly is applicable to the surface mount of SMT (Surface MountedTechnology) machine at the enterprising units of mainboard, it is characterized in that this system mainly comprises:
Setting module substitutes the some main element of using on the same group simultaneously in order to some alternative elements of setting SMT component mounter standard schedule and set on the same group;
Collection module is to collect the data that the current need of SMT machine carry out the material volume information of surface-pasted element and mount the position; And
Whether comparing module is the main element of using in order to judge that current need carry out surface-pasted element, if not the main element of using; Judge that then current need carry out surface-pasted element and whether meet the alternative simultaneously some main element of using on the same group of some alternative elements on the same group that setting module sets; If meet the setting of setting module, then more new element uses data, prepares to collect next time the data that the current need of SMT machine carry out the material volume information of surface-pasted element and mount the position; Finish; If do not meet the setting of setting module, then alarm module sends warning message, and the prompting alternative elements is used mistake; If the main element of using, then more new element uses data, prepares to collect the data that the current need of SMT machine carry out the material volume information of surface-pasted element and mount the position next time, finishes.
2. the system that substitutes synchronously with set of pieces according to claim 1; It is characterized in that; Said some alternative elements on the same group comprise first, second alternative elements; Said some masters on the same group comprise first, second main element of using with element; First alternative elements substitutes first master and uses element, and second alternative elements substitutes the second main element of using, and some masters that said setting module setting some alternative elements on the same group substitute on the same group simultaneously refer to alternative simultaneously first, second the main element of using of first, second alternative elements with element.
3. the system that substitutes synchronously with set of pieces according to claim 1 is characterized in that, said SMT component mounter standard schedule mainly comprises main with element item number, unit consumption and mount the position.
4. method that substitutes synchronously with set of pieces is characterized in that this method mainly may further comprise the steps:
A. begin;
B. set SMT component mounter standard schedule;
C. some alternative elements of setting on the same group substitute the some main element of using on the same group simultaneously;
D. collecting the current need of SMT machine carries out the material volume information of surface-pasted element and mounts the position;
E. whether comparing current need, to carry out surface-pasted element be the main element of using;
F. if it is the main element of using that current need carry out surface-pasted element, then more new element uses data, prepares to collect next time the data that the current need of SMT machine carry out the material volume information of surface-pasted element and mount the position, process ends;
G. if it is not main to use element that current need carry out surface-pasted element, whether then comparing current need, to carry out surface-pasted element be alternative elements;
H. if to carry out surface-pasted element be alternative elements to current need, then compare current need and carry out surface-pasted element and whether meet some alternative elements on the same group that step c sets and substitute the some main element of using on the same group simultaneously;
I. if do not meet the setting of step c, then send warning message, the prompting alternative elements is used mistake;
J. if meet the setting of step c, then more new element uses data, prepares to collect next time the data that the current need of SMT machine carry out the material volume information of surface-pasted element and mount the position, process ends.
5. the method that substitutes synchronously with set of pieces according to claim 4; It is characterized in that; Said some alternative elements on the same group comprise first, second alternative elements; Said some masters on the same group comprise first, second main element of using with element; First alternative elements substitutes the first main element of using, and second alternative elements substitutes the second main element of using, and the alternative simultaneously some masters on the same group of some alternative elements on the same group of setting among the said step c refer to first, second alternative elements with element and substitute first, second main element of using simultaneously.
6. the method that substitutes synchronously with set of pieces according to claim 4 is characterized in that, said SMT component mounter standard schedule mainly comprises main with element item number, unit consumption and mount the position.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201010606587.2A CN102548233B (en) | 2010-12-27 | 2010-12-27 | System and method for synchronously replacing components of same group |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201010606587.2A CN102548233B (en) | 2010-12-27 | 2010-12-27 | System and method for synchronously replacing components of same group |
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| CN102548233A true CN102548233A (en) | 2012-07-04 |
| CN102548233B CN102548233B (en) | 2014-07-16 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1243657A (en) * | 1997-01-16 | 2000-02-02 | 松下电器产业株式会社 | Component supplying method, component arrangement data forming method and electronic component mounting apparatus using methods |
| JP2009038340A (en) * | 2007-07-12 | 2009-02-19 | Panasonic Corp | Component mounting machine |
| WO2010084735A1 (en) * | 2009-01-23 | 2010-07-29 | パナソニック株式会社 | Component mounting line and component mounting method |
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2010
- 2010-12-27 CN CN201010606587.2A patent/CN102548233B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1243657A (en) * | 1997-01-16 | 2000-02-02 | 松下电器产业株式会社 | Component supplying method, component arrangement data forming method and electronic component mounting apparatus using methods |
| JP2009038340A (en) * | 2007-07-12 | 2009-02-19 | Panasonic Corp | Component mounting machine |
| WO2010084735A1 (en) * | 2009-01-23 | 2010-07-29 | パナソニック株式会社 | Component mounting line and component mounting method |
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| CN102548233B (en) | 2014-07-16 |
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