CN102481047B - Bristle implantation device - Google Patents
Bristle implantation device Download PDFInfo
- Publication number
- CN102481047B CN102481047B CN201080040488.0A CN201080040488A CN102481047B CN 102481047 B CN102481047 B CN 102481047B CN 201080040488 A CN201080040488 A CN 201080040488A CN 102481047 B CN102481047 B CN 102481047B
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- bristle
- mao
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- 238000002513 implantation Methods 0.000 title abstract 9
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 239000011148 porous material Substances 0.000 claims description 86
- 210000004209 hair Anatomy 0.000 claims description 83
- 238000007790 scraping Methods 0.000 claims description 24
- 238000013459 approach Methods 0.000 claims description 6
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 239000007943 implant Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 13
- 210000003746 feather Anatomy 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 230000033228 biological regulation Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 210000002268 wool Anatomy 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 239000009566 Mao-to Substances 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
- A46D3/042—Machines for inserting or fixing bristles in bodies for fixing bristles using an anchor or staple
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
- A46D3/047—Machines for inserting or fixing bristles in bodies for clamping or gluing bristles into rings, e.g. paint brushes, brooms
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
- A46D3/082—Magazines for bristles; Feeding bristles to magazines; Knot picking
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
- A46D3/087—Holders or supports for brush bodies
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B2200/00—Brushes characterized by their functions, uses or applications
- A46B2200/10—For human or animal care
- A46B2200/1066—Toothbrush for cleaning the teeth or dentures
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Brushes (AREA)
Abstract
A bristle implantation device (1) which folds a tuft (12) of bristles (10) into two and drives a flat wire (45) inserted therebetween into a tuft hole (104) in the brush to implant the tuft (12) is provided with: an implantation head (5) in which a tuft supply path (50) for guiding the tuft (12) is formed and which is disposed to face the tuft hole (104),a flat wire supply mechanism (4) which supplies the implantation head (5) with the flat wire (45),and a tuft supply mechanism (3) which supplies the implantation head (5) with the tuft (12). The bristles in the tuft (12) to be supplied by the tuft supply mechanism (3) can be changed in number, and the implantation head (5) is provided with: an implantation needle (60) which is provided within the tuft supply path (50) and sends the tuft (12) to the leading end while folding the tuft (12) into two with the flat wire (45),and an expanding and contracting means which expands and contracts the width of the tuft supply path (50). The bristle implantation device is not limited with respect to an implantation pattern and is capable of implanting the tuft into a tuft hole different in diameter by the single device, improving productivity while suppressing increase in equipment investment.
Description
Technical field
The present invention relates to a kind of by the pieces of bristle one folding be two, mao device of planting of pieces being planted to hair by sandwiching that lenticular wire therebetween packs the planting pore of brush into.The application Patent of the application based on proposing to Japan on September 14th, 2009 advocated priority No. 2009-212247, quotes its content herein.
Background technology
Toothbrush is that a plurality of the planting in pore of planting on hair side that is located at head by the pieces of bristle is implanted successively manufactured.When pieces is implanted in pore, use mao device of planting of flat wire type, this is planted mao device and has to carrying out with respect to the direction of planting pore contact, leaving of brushhead the burr of planting of shift action.
This plants mao device is a kind ofly by clipping, to be called as the pieces that anti-avulsion part one folding of lenticular wire is two and to send, be encased in and plant pore from planting the top of burr, implants thus the device of pieces.Plant burr and be provided with and on its axis direction, spread all over omnidistance gathering sill, in this gathering sill, be supported with slidably hair plantation needle, while this hair plantation needle pushes lenticular wire, the pieces that is two by lenticular wire one folding is sent to the top of planting burr.
In recent years, in order to improve the function of toothbrush, on toothbrush, be provided with aperture different plant pore, implant as required the different pieces of bristle radical (pieces of different-diameter).In order to manufacture this toothbrush, conventionally according to aperture, prepare to plant a mao device, utilize and respectively plant mao device and to corresponding aperture, plant respectively the multiple operation of hair and plant hair.
This multiple operation is planted hair, and there are the following problems.
(1) because the planting mao device and can only plant hair to the pore of planting in single aperture of the flat wire type of, thus need to arrange and plant a mao device according to aperture, thus cause equipment investment increase, productivity ratio to decline.
(2) planting mao figure comparatively under complicated situation, a minute hair apparatus for work is difficult to reply, to planting the design specification of mao figure, produces restriction.
(3) plant mao speed (pieces number/second) of planting that mao device can not the balancing unit time and respectively plant a mao supply capacity for unit feeding brush holder to what prepare according to aperture, causing productivity ratio to decline.
For this problem, for example patent documentation 1 discloses such one kind and has planted a mao device, and this is planted a mao device and has many feather planting machines and X-Y workbench, and this X-Y workbench is configured between feather planting machine, from feather planting machine arbitrarily, to another feather planting machine, transfers brush holder.Mao device of planting of patent documentation 1 does not have the brush holder between feather planting machine to give and accept, and has realized the reduction of brush holder supply arrangement, the raising of productivity ratio.
In addition, patent documentation 2 discloses a kind of at the sorter (Japanese: mao device of planting that is provided with bristle block piece ピ Star カ mono-) to planting burr supply pieces.Mao device of planting of patent documentation 2 utilizes one to plant mao device and just can make the bristle number of the pieces implanted to head variable.
Patent documentation 1: TOHKEMY 2001-120359 communique
Patent documentation 2: TOHKEMY 2003-169719 communique
Invent problem to be solved
But, because patent documentation 1 plant the feather planting machine that mao device needs every kind of aperture, therefore can not fully eliminate the problem of above-mentioned (1)～(3).In addition, to regulation plant pore plant feather planting machine after hair other feather planting machine plant hair during quit work, productivity ratio can decline.In addition, although patent documentation 2 plant the problem that mao device can solve (1), (3), but also, there are the following problems: because of the length one at supplied with lenticular wire regularly, one folding is that the width of two pieces depends on the gathering sill of planting burr, therefore can not carry out planting hair with large small-bore adapts, to planting mao figure, produce restriction.
Summary of the invention
Therefore, the object of the present invention is to provide one kind to plant a mao device, this plants mao device to planting the not restriction of mao figure, can to the pore of planting of different pore size, plant hair by enough feather planting machines, has suppressed equipment investment increase, and has had higher productivity.
Mao device of planting of the present invention, is two by the pieces of bristle one folding, thereby the pore of planting that sandwiches lenticular wire therebetween and pack into toothbrush is implanted to pieces, this is planted in mao device, have: plant burr, this plant burr with described in plant that pore is relative to be configured, be formed with the pieces feed path that described pieces is led; Lenticular wire feed mechanism, this lenticular wire feed mechanism by described lenticular wire supply with to described in plant burr; And pieces feed mechanism, this pieces feed mechanism is planted burr described in described pieces is offered, the bristle number of the pieces of the variable described supply of described pieces feed mechanism, the described burr of planting has: hair plantation needle, and this hair plantation needle is two and sends to top described pieces one folding with described lenticular wire in described pieces feed path; And scalable unit, this scalable unit makes the width of described pieces feed path expand, dwindle.
Preferably, described pieces feed mechanism has sorter, this sorter utilization is formed at the bristle scraping groove of periphery edge and guarantees described pieces, and the described pieces of guaranteeing is offered to described pieces feed path, describedly plant the pieces insert port that burr is formed with the pieces of guaranteeing described in insertion, the position of this pieces insert port is corresponding with the position of described bristle scraping groove when described sorter offers described pieces feed path by the described pieces of guaranteeing.
Preferably, described hair plantation needle has the flat part of the strip being led by gathering sill forming along described pieces feed path and the flank that is arranged at the two sides of this flat part along axis quadrature, described flank is formed with direction for approach the inclined plane of described flat part to top, described planting, is formed with the flank gathering sill that described flank is led on burr.
Invention effect:
Due to width of planting the variable pieces feed path of mao device of the present invention, therefore, plant mao figure and can not be restricted, with one, just can plant hair to the pore of planting of different pore size, suppressed the increase of equipment investment and can realize productive raising.
Because mao device of planting of the present invention is formed with to the pieces supply port of planting burr insertion pieces, therefore, the drive division that can be used in the width of change pieces feed path is simplified.
Because mao device of planting of the present invention is provided with the flank of strengthening use on hair plantation needle, and be formed with the flank gathering sill that this flank is led, therefore, can stably pack lenticular wire in the tram of planting pore.In addition because this flank is formed with direction for to approach the inclined plane of described flat part to top, therefore, with lenticular wire, by pieces one folding, be can not counteract for 2 o'clock.
Accompanying drawing explanation
Fig. 1 is the stereogram of planting mao device of the present invention's one example.
Fig. 2 A is top view of planting burr of the present invention.
Fig. 2 B is the bright top view of planting burr of part.
Fig. 3 A is the sectional view along A-A line in Fig. 2 A.
Fig. 3 B is the sectional view along B-B line in Fig. 2 B.
Fig. 4 A is explanation pieces feed mechanism and the partial section of planting position relationship between burr.
Fig. 4 B is explanation pieces feed mechanism and the partial section of planting position relationship between burr.
Fig. 5 means by the present invention and plants a mao top view for an example of the toothbrush of device manufacture.
Fig. 6 means by the present invention and plants a mao top view for an example of the toothbrush of device manufacture.
Fig. 7 means by the present invention and plants a mao top view for an example of the toothbrush of device manufacture.
Fig. 8 is the stereogram of planting mao device of the present invention's one example.
Symbol description:
1,500 plant a mao device
3 pieces feed mechanisms
4 lenticular wire feed mechanisms
5,505 plant burr
10 bristles
12 pieces
30 sorters
31 bristle scraping grooves
44,45 lenticular wires
50,550 pieces feed paths
55a the first flank gathering sill
55b the second flank gathering sill
56a the first gathering sill
56b the second gathering sill
60 hair plantation needles
62 flat parts
64 flanks
104,104a, 104b, 204a, 204b, 304a, 304b, 304c plant pore
The specific embodiment
Below, with reference to accompanying drawing, mao device of planting of the present invention is described.Fig. 1 is the stereogram of planting mao device 1, for ease of explanation, with the state unloading after end face auxiliary implement 57, is illustrated.As shown in Figure 1, mao device 1 of planting of the present invention has toothbrush maintaining body 2, pieces feed mechanism 3, lenticular wire feed mechanism 4 and plants burr 5.
Toothbrush maintaining body 2 has: fixture 20, and it is held and the fixing head 102 of brush holder 101; And clamp mechanism 22, it keeps brush holder 101, thus does not depart from the position that makes to plant the head 102 of being fixed by fixture 20 between hair.
It is relative with the top of planting burr 5 that fixture 20 is configured to make to plant hair side 103.In addition, it is upper that fixture 20 is arranged on travelling carriage (not shown), utilizes this travelling carriage to move to the direction of the direction of the supply quadrature with pieces 12.Thus, can change head 102 with respect to plant burr 5 position, to a plurality of conducts of planting in pore 104, plant the pore 104 of planting arbitrarily of mao object and implant pieces 12.
Planting burr 5 and utilize hair plantation needle 60 that the lenticular wire 45 of being supplied with by lenticular wire feed mechanism 4 is packed into and plants pore 104, thus, is two with lenticular wire 45 by pieces 12 1 foldings, is implanted to pore 104.
With Fig. 1～3B, to planting burr 5, describe.Fig. 2 A, Fig. 2 B are the top views of planting the tip side of burr 5.For ease of explanation, with the state of removing after end face auxiliary implement 57, illustrated.Fig. 3 A is the sectional view along A-A line in Fig. 2 A, and Fig. 3 B is the sectional view along B-B line in Fig. 2 B.In addition, in Fig. 3 A and Fig. 3 B, for ease of explanation, not shown pieces 12.
As shown in Fig. 1～3B, in the tip side of planting burr 5, between end face auxiliary implement 57 and bottom surface auxiliary implement 58, across being interval with the first side auxiliary implement 51 and the second side auxiliary implement 52, between the first side auxiliary implement 51 and the second side auxiliary implement 52, be formed with pieces feed path 50.On the first side auxiliary implement 51, be formed with locating hole 153, locating hole 153 engages with the alignment pin 155 that is arranged at bottom surface auxiliary implement 58.On the second side auxiliary implement 52, be formed with locating hole 154, locating hole 154 engages with the alignment pin 156 that is arranged at bottom surface auxiliary implement 58.The first side auxiliary implement 51 is connected with the first drive division 151, and the second side auxiliary implement 52 is connected with the second drive division 152.As the first drive division 151, can exemplify such as cylinder, servomotor, stepper motor etc., servomotor or stepper motor that wherein preferably precision is high, setting flexibility is high.The second drive division 152 is identical with the first drive division 151.
Like this, " the scalable unit " that the width of pieces feed path expanded, dwindle comprises the first side auxiliary implement 51, the second side auxiliary implement 52, the first drive division 151 and the second drive division 152, plants burr 5 and by described scalable unit, the width of pieces feed path 50 can be changed between W1 (with reference to Fig. 2 A)～W2 (with reference to Fig. 2 B).With the variable-width that " W2-W1 " represents, can consider that the aperture of planting pore 104 decides, for example, be 0.2～2.0mm left and right.
As shown in Figure 2 A and 2 B, the first side auxiliary implement 51 is formed with the first gathering sill 56a along pieces feed path 50, and the second side auxiliary implement 52 is formed with the second gathering sill 56b along pieces feed path 50.
As shown in Fig. 3 A and Fig. 3 B, end face auxiliary implement 57 is formed with the first flank gathering sill 55a along pieces feed path 50, and bottom surface auxiliary implement 58 is formed with the second flank gathering sill 55b along pieces feed path 50.In addition, end face auxiliary implement 57 is formed with the pieces insert port 54a that inserts pieces 12, and bottom surface auxiliary implement 58 is formed with the pieces insert port 54b that inserts pieces 12.
The flat part 62 of hair plantation needle 60 is retained by the first gathering sill 56a and the second gathering sill 56b and leads, and flank 64 is retained by the first flank gathering sill 55a and the second flank gathering sill 55b and leads.
The degree of depth of the first gathering sill 56a without particular limitation of, be for example about 0.2～0.5mm.The degree of depth of the second gathering sill 56b is identical with the degree of depth of the first gathering sill 56a.
The degree of depth of the first flank gathering sill 55a is for example 0.2～0.5mm left and right.So long as this class degree of depth, hair plantation needle 60 can correctly lead.The degree of depth of the second flank gathering sill with first the degree of depth of gathering sill identical.
As shown in Figure 1, pieces feed mechanism 3 has: sorter 30, and the bristle 10 of 10 groups of scraping specified amounts of bristle that this sorter 30 is supplied with for the bristle drag-over unit from by not shown is as pieces 12; Block piece 36 for bristle, with block piece 36, the amount for the bristle 10 to by sorter 30 scrapings regulates this bristle; And guide part 14, this guide part 14 arranges along the periphery edge of sorter 30.
In the periphery edge of sorter 30, be formed with bristle scraping groove 31, for bristle 10 easily being entered, also easily passing through bristle block piece 36 regulating tank areas described later, bristle scraping groove 31 forms groove shape elongated on the approach axis of bristle 10.Sorter 30 is configured to: utilize not shown driving mechanism and can take back shaft 32 and freely rotate in the Y direction as fulcrum, it can be to and from from 10 groups of bristles and guarantee the position (pieces is guaranteed position) of pieces 12 and the top of pieces insert port 54a.
As bristle 10, can exemplify the processing hair of resinous hair, animal hair or the taper hairs and so on such as nylon etc.
Lenticular wire feed mechanism 4 cuts off with the scalable cutter (not shown) of synchronously using of pieces feed path 50 width the banded lenticular wire 44 being wound on bobbin winder bracket 42, and supplies with the lenticular wire 45 cutting off from planting the side of burr 5.The length of lenticular wire 45 can decide according to the aperture of planting pore 104, for example, be 1.0～3.5mm left and right.
Fig. 4 A and Fig. 4 B are the partial sections of planting mao device 1, and Fig. 4 A represents that pieces 12 is supplied to the state of planting before burr 3, and Fig. 4 B represents that pieces 12 is supplied to the state of planting burr 3.
As shown in Figure 4 A, planting on mao device 1, be provided with the push rod 130 that the pieces 12 that is taken to the position of pieces insert port 54a by sorter 30 is inserted to pieces insert port 54a.In addition, with plant burr 5 be provided with positioning element 132 with position corresponding to pieces insert port 54b, the pieces 12 that this positioning element 132 will insert from pieces insert port 54a blocks, remains on assigned position.
Then, to using the manufacture method explanation of the toothbrush 100 of planting mao device 1.In when explanation, mao figure of planting of the toothbrush 100a shown in Fig. 5 of take describes as example.In addition, for ease of explanation, the not shown pieces 12 of Fig. 5.
Utilize not shown brush holder feedway to supply with brush holder 101a to toothbrush maintaining body 2, head 102a is fixed on fixture 20.
First, as first, plant hair and operate, according to following operation, pieces 12 is implanted to the first outsides and plant mao portion 106.
As shown in Fig. 2 A and Fig. 3 A, make the first drive division 151 move and make the first side auxiliary implement 51 slide into inner side, and make the second drive division 152 actions and make the second side auxiliary implement 52 slide into inner side.Like this, pieces feed path 50 is adjusted to and is adapted to the first width W 1 of planting pore 104a.
As shown in Figure 4 A, by bristle scraping groove 31, guaranteed after pieces 12, thereby rotate sorter 30, making bristle scraping groove 31 in the position corresponding with bristle insert port 54a.Then, as shown in Figure 4 B, by push rod 130, release pieces 12, pieces 12 inserts pieces insert port 54a along its length.One square end portion of the pieces 12 inserting gives prominence to and is blocked by positioning element 132 from pieces insert port 54b, remains and is prescribed form.Like this, pieces 12 is supplied to planting burr 5.
Lenticular wire feed mechanism 4 is by lenticular wire 44 in bobbin winder bracket 42 passes out to pieces feed path 50, and the width W 1 of not shown cutter and bristle feed path 50 moves accordingly, cuts off lenticular wire 44 and makes lenticular wire 45.The length of lenticular wire 45 is the length being supported by the first gathering sill 56a and 2 second gathering sill 56b, the length adapting with the first aperture of planting pore 104a as planting mao object.The length of lenticular wire 45 can consider that the material of brush holder 101a etc. decides, for example, at brush holder 101a, be polypropylene in the situation that processed, the length of lenticular wire 45 for as plant first of mao object plant pore 104a aperture+0.5mm left and right.The length of lenticular wire 45 is planted pore 104a aperture more in short-term with respect to first, and pieces 12 easily departs from, and the length of lenticular wire 45 is planted pore 104a aperture when long with respect to first, may produce cracking at head 102a, or albefaction occurs.
By hair plantation needle 60, pushed supply with to the lenticular wire 45 of planting burr 5, with the state that supported by the first gathering sill 56a and the second gathering sill 56b, to first, plant pore 104a and carry pieces feed path 50 is interior.During this, lenticular wire 45 is two by pieces 12 1 foldings that kept by pieces insert port 54a and pieces insert port 54b, and releases from planting the top of burr 5.And, lenticular wire 45 with together with pieces 12 that a folding is two, pack first of regulation into and plant in pore 104a.
Repeat first and plant hair operation, planting after mao portion 106 pieces 12 is implanted to the first outsides, by second, plant hair operation and to second, plant pore 104b and be implanted into pieces.
Second, plant in hair operation, as shown in Fig. 2 B and Fig. 3 B, make the first drive division 151 move and make the first side auxiliary implement 51 slide into outside, and make the second drive division 152 actions and make the second side auxiliary implement 52 slide into outside.Like this, pieces feed path 50 is adjusted to the width W 2 that is adapted to plant pore 104b.Now, although the flat part 62 of hair plantation needle 60 and the first gathering sill 56a and the second gathering sill 56b, but, because the flank 64 of hair plantation needle 60 supports (Fig. 3 B) by the first flank gathering sill 55a and the second flank gathering sill 55b, therefore can pack in correct position lenticular wire 45 into.
Then, with first to plant mao operation the same, pieces 12 is inserted to pieces insert port 54a, be supplied to and plant burr 5.
Lenticular wire feed mechanism 4 is by lenticular wire 44 in bobbin winder bracket 42 passes out to pieces feed path 50, and the width W 2 of not shown cutter and bristle feed path 50 moves accordingly, cuts off lenticular wire 44 and makes lenticular wire 45.The length of lenticular wire 45 is for to plant the corresponding length in pore 104b aperture with second, for example, be second to plant pore 104b aperture+0.5mm left and right.
Supplying with to the lenticular wire 45 of planting burr 5 and pushed by hair plantation needle 60, is two by pieces 12 1 foldings that kept by pieces insert port 54a and pieces insert port 54b, and releases from planting the top of burr 5.And, pack second of regulation into together with the pieces 12 that lenticular wire 45 is two with a folding and plant pore 104b.
Repeat second and plant hair operation, planting after mao portion 107 pieces 12 is implanted to central authorities, by the 3rd, plant hair operation and pieces is implanted to the second outside and plant first of mao portion 108 and plant in pore 104a.It is the same that hair operation is planted in the 3rd execution and first of planting hair operation.
The toothbrush 100a so obtaining is formed with the pieces of planting mao portion 107 with central authorities of planting more pieces (pieces diameter the is thick) group of the bristle number of mao portion 107 and planting in the first outside that mao portion 106 and the second outside plant mao portion 108 bristle numbers in central authorities and compares the less pieces of bristle number (pieces diameter is thin) group.
In the past, in order manufacturing, to be formed with the different toothbrush of planting mao figure of planting pore in aperture, and must to prepare to plant a mao device according to aperture.For example, in the manufacture of toothbrush 100a, with planting arbitrarily mao device, carry out first and plant hair operation, then with another, plant mao device and carry out second and plant hair operation, then with the described mao device of planting arbitrarily, carry out the 3rd and plant hair and operate.In this manufacture method, at least prepare two and plant a mao device, from first plant hair be operated to second plant hair operation and from second plant hair be operated to the 3rd plant hair operation during, must retighten brush holder 101a.Or, carrying out first and plant hair operation and the 3rd and plant after hair operation with planting arbitrarily mao device, brush holder is changed the outfit and to another, planted on mao device, and, as the arrow F1 of Fig. 5 as shown in wool ranking machine divide hair on one side carry out second to plant mao operate on one side.
Because mao device of planting of the present invention has the pieces feed mechanism that is provided with bristle block piece, therefore, the aperture that correspondence can be planted to pore is to the pieces of planting burr and supply with required bristle number.In addition, owing to planting burr, there is expanding and shrinking mechanism, therefore, can be according to planting the width that pore regulates pieces feed path, according to the length of planting pore aperture and regulate lenticular wire.So, without the brush holder that changes the outfit, can be enough one plant the diameter that mao device regulates the pieces corresponding with the aperture of planting pore as planting mao object, and the lenticular wire of suitable length can be packed into and plant pore manufacture toothbrush.And, due to can be enough one plant mao device the pore of planting of different pore size planted to hair, therefore increase that can suppression equipment investment.In addition, by lenticular wire being packed into and having any inclination angle with respect to horizontal direction, the end that can make thus packed into lenticular wire can be not overlapping between mutually.
In addition, because hair plantation needle of planting mao device of the present invention is provided with flank, and this flank supports by the first flank gathering sill and the second flank gathering sill, therefore, even the wide-aperture pore of planting is planted in the situation of hair, also lenticular wire correctly can be encased in to the appropriate location of planting pore.In addition, because the flank of hair plantation needle is formed with tapering in top orientation, thus can guarantee the rigidity of hair plantation needle, and by pieces one folding, be can not counteract for 2 o'clock.
The present invention is not limited to above-mentioned embodiment.
For example, the toothbrush that application the present invention plants mao device is not limited to be formed with at head that a mao portion is planted by central authorities, mao portion is planted in the first outside and these three toothbrushes of planting mao portion of mao portion are planted in the second outside, can also as shown in the toothbrush 200 of Fig. 6, be formed with four above mao portions of planting.In addition, for example, shown in the toothbrush 300 of Fig. 7, can also be mixed to form the pore of planting of three kinds of different pore sizes.If of the present invention, plant mao device and be applied to manufacture the toothbrush that this plants hair figure complexity, significantly improve with mao device phase specific production rate of planting in the past.
For example, as the manufacture method of utilizing the toothbrush of planting mao device 200 in the past, have a kind of like this method: alternately applicable with first plant that pore 204a adapts plant a mao device (first plants a mao device) and with second plant that pore 204b adapts plant a mao device (second plants a mao device), successively inter-planting hair portion 212, central authorities are planted in mao portion 210, first in the first outside and plant in mao portion 214, second inter-planting hair portion 216 and the second outside and plant mao portion 218 and plant hair (multiple operation is planted a mao method).Or, also have a kind of like this method: mao portion 210, central authorities are planted in the first outside plant mao portion 214 and the second outside and plant mao portion 218 and plant after hair planting mao device with second, as arrow F2 as shown in wool ranking machine divide hair on one side with first plant mao device in first in inter-planting hair portion 212, second inter-planting hair portion 216 planted mao to (divide mao plant a mao method) on one side.
At multiple operation, plant Mao Fazhong, utilizing first to plant planting hair and utilizing second to plant planting of mao device brush holder that must change the outfit between hair of mao device.At a minute hair, plant Mao Fazhong, although reduced the number of times of the brush holder 201 that changes the outfit, can not eliminate and plant the poor poor efficiency causing of disposal ability that mao device and second is planted mao device because of first.
Toothbrush 300 has brush holder 301, the head 302 of this brush holder 301 be formed with first plant pore 304a, aperture ratio first plant pore 304a aperture large second plant pore 304b and aperture ratio first plant pore 304a aperture little the 3rd plant pore 304c.This plants a mao figure mixed configuration has first to plant pore 304a, second and plant pore 304b and the 3rd and plant pore 304c.Formation about this plantation hair figure, has a kind of like this method: from top 303 sides of brush holder 301, be divided into the region of any amount, use the plant mao device corresponding with each aperture to plant hair to each cut zone.Although wool ranking machine can be applicable to plant to roughly arranged in a straight line the pieces that pore is implanted, be difficult to be adapted to toothbrush 300 such plant a mao figure.
Adopt mao device of planting of the present invention, even as toothbrush 200, toothbrush 300 the complicated mao figure of planting, also can plant a mao device with one and manufacture toothbrush.
Pieces feed mechanism is not limited to have the mechanism of sorter and bristle block piece, so long as can corresponding plant pore the variable pieces in aperture bristle number the mechanism that supplies with.
In above-mentioned embodiment, be cut off into the lenticular wire of specific length by the first gathering sill and the second gathering sill (being generically and collectively referred to as gathering sill) guiding.But, while for example can also be in the first side auxiliary implement and the second side auxiliary implement setting and gathering sill split lenticular wire is supported to the lenticular wire gathering sill leading.
The supply method of pieces is not limited to supply with from pieces insert port, for example, and can also planting mao device 500 from planting the side supply of burr as Fig. 8.In addition, also description thereof is omitted in Fig. 8, for the parts identical with planting mao device 1, to mark identical symbol, main to describing with the difference of planting mao device 1.
The pieces 12 of being supplied with by pieces feed mechanism 3 inserts slit 554 along its width and supplies with to planting burr 505.Plant mao device 500 and supply with from the side pieces 12, this point is not with to plant mao device 1 identical.
Utilizability in industry:
Due to the variable-width of pieces feed path of planting mao device of the present invention more, therefore, do not limit and plant a mao figure, for the pore of planting of different pore size, with one, just can plant hair, suppressed the increase of equipment investment and can boost productivity.
Due to the pieces supply port that is formed with insertion pieces on burr of planting of planting mao device of the present invention, therefore, the drive division that can be used in the width of change pieces feed path is simplified.
Because hair plantation needle of planting mao device of the present invention is provided with the flank of strengthening use, and be formed with the flank gathering sill that this flank is led, therefore, can stably to the tram of planting pore, pack lenticular wire into.In addition because this flank is formed with direction for to approach the inclined plane of described flat part towards top, therefore, with lenticular wire, by pieces one folding, be can not counteract for 2 o'clock.
Claims (8)
1. planting a mao device, is two by the pieces of bristle one folding, thereby the pore of planting that sandwiches lenticular wire therebetween and pack into toothbrush is implanted to pieces, and this is planted a mao device and is characterised in that,
Have: plant burr, this plant burr with described in plant that pore is relative to be configured, be formed with the pieces feed path that described pieces is led; Lenticular wire feed mechanism, this lenticular wire feed mechanism by described lenticular wire supply with to described in plant burr; And pieces feed mechanism, described in offering described pieces, this pieces feed mechanism plants burr,
The bristle number of the pieces of the variable described supply of described pieces feed mechanism,
The described burr of planting has: hair plantation needle, and this hair plantation needle is two and sends to top described pieces one folding with described lenticular wire in described pieces feed path; And scalable unit, this scalable unit makes the width of described pieces feed path expand, dwindle.
2. mao device of planting as claimed in claim 1, is characterized in that, described pieces feed mechanism has sorter, and this sorter utilization is formed at the bristle scraping groove of periphery edge and guarantees described pieces, and the described pieces of guaranteeing is offered to described pieces feed path,
Describedly plant the pieces insert port that burr is formed with the pieces of guaranteeing described in insertion, the position of this pieces insert port is corresponding with the position of described bristle scraping groove when described sorter offers described pieces feed path by the described pieces of guaranteeing.
3. mao device of planting as claimed in claim 1 or 2, is characterized in that, described hair plantation needle has the flat part of the strip being led by gathering sill forming along described pieces feed path and the flank that is arranged at the two sides of this flat part along axis quadrature,
Described flank is formed with direction for approach the inclined plane of described flat part to top,
Described planting, on burr, be formed with the flank gathering sill that described flank is led.
4. mao device of planting as claimed in claim 1 or 2, is characterized in that, described scalable unit comprises the first side auxiliary implement, the second side auxiliary implement, the first drive division and the second drive division,
Described the first side auxiliary implement is connected with described the first drive division,
Described the second side auxiliary implement is connected with described the second drive division.
5. mao device of planting as claimed in claim 2, is characterized in that, described pieces feed mechanism also has: bristle block piece, and this bristle block piece is for regulating the amount of the bristle by described sorter scraping; And
Guide part, this guide part arranges along the periphery edge of described sorter.
6. mao device of planting as claimed in claim 5, it is characterized in that, described bristle block piece consists of the circular-arc plate body along described sorter periphery edge shape, this bristle block piece be set to be positioned at described sorter upper face side, cover described bristle scraping groove.
7. mao device of planting as claimed in claim 1 or 2, it is characterized in that, the scalable of the width of described lenticular wire feed mechanism and described pieces feed path synchronously cuts off with cutter the banded lenticular wire being wound on bobbin winder bracket, and from described side of planting burr, supplies with the lenticular wire having cut off.
8. mao device of planting as claimed in claim 2, is characterized in that also having push rod and positioning element,
Described push rod inserts described pieces insert port by the pieces that is taken to the position of described pieces insert port by described sorter,
Described positioning element blocks, remains on assigned position in the described position corresponding with described pieces insert port of planting burr by the pieces inserting from described pieces insert port.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009-212247 | 2009-09-14 | ||
| JP2009212247A JP5469968B2 (en) | 2009-09-14 | 2009-09-14 | Flocking device |
| PCT/JP2010/064694 WO2011030685A1 (en) | 2009-09-14 | 2010-08-30 | Bristle implantation device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102481047A CN102481047A (en) | 2012-05-30 |
| CN102481047B true CN102481047B (en) | 2014-04-09 |
Family
ID=43732359
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201080040488.0A Expired - Fee Related CN102481047B (en) | 2009-09-14 | 2010-08-30 | Bristle implantation device |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP5469968B2 (en) |
| KR (1) | KR101678715B1 (en) |
| CN (1) | CN102481047B (en) |
| WO (1) | WO2011030685A1 (en) |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102715726B (en) * | 2012-07-03 | 2014-04-30 | 扬州市海星数控制刷设备有限公司 | Flat filament brush-making head |
| CN103844589B (en) * | 2014-03-21 | 2016-02-17 | 安徽立峰机电科技有限公司 | Hairbrush internal welding machine scraping equipment |
| BE1023541B1 (en) * | 2014-06-05 | 2017-04-28 | Bart Gerard Boucherie | BRUSH POT DEVICE |
| EP3138436A1 (en) * | 2015-09-03 | 2017-03-08 | The Procter and Gamble Company | Tuft picking device for a brush making machine |
| EP3138438B1 (en) * | 2015-09-03 | 2018-09-05 | The Procter and Gamble Company | Tuft picker for a tuft picking device of a brush making machine |
| CN106360961B (en) * | 2016-09-30 | 2018-04-03 | 南京信息职业技术学院 | Quantitative wool-measuring and inserting mechanism |
| CN106419060B (en) * | 2016-09-30 | 2018-03-06 | 南京信息职业技术学院 | Automatic inserted block mechanism of brush |
| EP3351142B1 (en) * | 2017-01-24 | 2019-10-16 | The Procter and Gamble Company | Tuft picker for a brush making machine |
| CN111802793B (en) * | 2018-05-16 | 2022-03-08 | 好维股份有限公司 | Can adjust wool bundle and get wool device of getting of wool volume |
| CN109077442B (en) * | 2018-10-18 | 2023-05-02 | 扬州市海星数控制刷设备有限公司 | Hair-planting machine capable of planting hair on inclined surface |
| DE102018127982A1 (en) * | 2018-11-08 | 2020-05-14 | Gb Boucherie Nv | Bundle single of a brush tamping tool |
| DE102018127984A1 (en) * | 2018-11-08 | 2020-05-14 | Gb Boucherie Nv | Bundle separator of a brush tamping tool and method for separating bundles |
| CN114504186A (en) * | 2022-03-23 | 2022-05-17 | 好维股份有限公司 | Method for manufacturing toothbrush with dense holes |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2209477Y (en) * | 1994-12-17 | 1995-10-11 | 龙昌兄弟股份有限公司 | Automatic making machine for hair-brush |
| JP3916832B2 (en) * | 1999-05-14 | 2007-05-23 | ライオン株式会社 | Brush, flocking device thereof and flocking method |
| JP2001120359A (en) | 1999-10-29 | 2001-05-08 | Tsujimura Kikai Kk | Bristling device for toothbrush |
| JP3976647B2 (en) * | 2001-08-24 | 2007-09-19 | 花王株式会社 | Toothbrush manufacturing method and toothbrush |
| JP3916939B2 (en) * | 2001-12-07 | 2007-05-23 | ライオン株式会社 | Brush flocking device |
| JP2008142393A (en) * | 2006-12-12 | 2008-06-26 | Lion Corp | Bristle implanting apparatus and toothbrush manufactured by the same |
| DE102007047066B4 (en) * | 2007-10-01 | 2016-08-11 | Zahoransky Ag | Brush manufacturing machine |
| CN102123633B (en) * | 2008-08-20 | 2014-04-02 | 狮王株式会社 | Brush manufacturing method, toothbrush, and bristle bundling device |
-
2009
- 2009-09-14 JP JP2009212247A patent/JP5469968B2/en not_active Expired - Fee Related
-
2010
- 2010-08-30 CN CN201080040488.0A patent/CN102481047B/en not_active Expired - Fee Related
- 2010-08-30 KR KR1020127006036A patent/KR101678715B1/en active IP Right Grant
- 2010-08-30 WO PCT/JP2010/064694 patent/WO2011030685A1/en active Application Filing
Also Published As
| Publication number | Publication date |
|---|---|
| JP5469968B2 (en) | 2014-04-16 |
| JP2011056190A (en) | 2011-03-24 |
| WO2011030685A1 (en) | 2011-03-17 |
| KR101678715B1 (en) | 2016-11-23 |
| KR20120069679A (en) | 2012-06-28 |
| CN102481047A (en) | 2012-05-30 |
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