CN102431093B - Proportioning device - Google Patents
Proportioning device Download PDFInfo
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- CN102431093B CN102431093B CN 201110318241 CN201110318241A CN102431093B CN 102431093 B CN102431093 B CN 102431093B CN 201110318241 CN201110318241 CN 201110318241 CN 201110318241 A CN201110318241 A CN 201110318241A CN 102431093 B CN102431093 B CN 102431093B
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- proportioning
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Abstract
The invention discloses a proportioning device, comprising a proportioning box with enclosed periphery, wherein five material bins with cutting tools are arranged on the top of the proportioning box; the bottoms of the material bins extend into the proportioning box; an opening is arranged on the top of each material bin; a pneumatic gate valve is arranged at the bottom of each material bin; a track is arranged at the bottom of the proportioning box; an electric proportioning trolley is arranged on the track; the electric proportioning trolley can travel on the track; an electronic weigher isarranged on the electric proportioning trolley; a proportioning hopper is arranged on the electronic weigher; the proportioning hopper is arranged below the five material bins; an openable flexible electric door curtain is arranged at one side of the proportioning box; and the proportioning trolley can drive outwards from the flexible electric door curtain through a guide track. The proportioningdevice has the advantages of reducing the use time of travelling cranes, largely improving production efficiency, effectively preventing fugitive dusts from harming human health, and improving working security.
Description
Technical field
The proportioner of usefulness the present invention relates to prepare burden in the magnesia carbon brick production process.
Background technology
In the magnesia carbon brick production process, usually need to use five kinds of raw materials, be respectively: coarse granule, fine grained, fine powder, feed back, graphite, these five kinds of raw materials need to be prepared burden according to different proportionings, and mixing after batching is finished is finally compressing.Present burden process is: five kinds of raw materials will be housed---the ton bag of coarse granule, fine grained, fine powder, feed back, graphite is sling with driving respectively one by one, then one by one the ton bag is cut open with cutter by the workman, raw material is put in the batch hopper one by one, and the quality of measuring each raw material aside by the special messenger simultaneously.In the above-mentioned burden process, the ton bag of raw material is all by manually cutting, if driving is hung the insecure or driving accident of ton bag then easily caused security incident, has potential safety hazard; And manually prepare burden and measure, all in the environment of opening wide, the airborne dust serious harm workman's that raw material forms is healthy for batching; Very high in blending process middle rolling car frequency of utilization, so that the fatigue fracture phenomenon easily occurs the hoisting mechanism motor spline shaft, and whenever add just separately operation driving of needs of primary material, have a strong impact on the speed of batching, operating efficiency is low.
Summary of the invention
The technical issues that need to address of the present invention are: provide a kind of security performance high, can not cause that airborne dust harm employee is healthy, the proportioner of high efficiency.
For addressing the above problem, the technical solution used in the present invention is: proportioner, the batcher of sealing around comprising, the top of batcher is provided with five feed bins, the bottom of each feed bin all extend in the batcher, each feed bin open top is provided with the cutter that sharp sword makes progress in the feed bin, the bottom of each feed bin is provided with the pneumatic type push-pull valve; Bottom in the batcher is provided with track, is provided with electronic batching dolly on the track, and electronic batching dolly can travel in orbit, is provided with electronic scale on the electronic batching dolly, is provided with batch hopper on the electronic scale, and described batch hopper is positioned at the below of five feed bins; But a side of batcher is provided with the flexible electric door curtain of folding, and described electronic batching dolly can outwards be left from flexible electric door curtain by guide rail.
Further, aforesaid proportioner, wherein, described cutter is the cross tip-angled shape.
Further, aforesaid proportioner wherein, is provided with five limit switches on the described track, and five limit switches lay respectively at five feed bins under.
Beneficial effect of the present invention: owing to being provided with the batcher of enclosed construction, the batcher top is provided with the feed bin with cutter, the ton bag of raw material only need rise and winch in the feed bin, the raw material that the ton bag is cut in the rear ton bag by cutter directly enters in the feed bin, can be because of the not firm generation that causes security incident of ton bag lifting when having avoided manually cutting ton bag; After being provided with electronic batching dolly in the batcher, the whole operation of batching just can be finished in batcher voluntarily, has effectively avoided opening wide in the environment airborne dust to the infringement of health, and greatly reduces the frequency of utilization of driving, improve the driving operating mode, thereby greatly improved operating efficiency.
Description of drawings
Fig. 1 is the structural representation of proportioner of the present invention.
Fig. 2 is the schematic diagram of overlooking the mounting structure of cutter shown in the direction among Fig. 1.
Fig. 3 is the front view of cutter shown in Fig. 1.
Fig. 4 is the left view of Fig. 3.
The specific embodiment
As shown in Figure 1, proportioner, the batcher 1 of sealing around comprising, the top of batcher 1 is provided with five feed bins, be respectively the first feed bin 2, the second feed bin 3, the 3rd feed bin 4, the 4th feed bin 5, the 5th feed bin 6, the bottom of each feed bin all extend in the batcher 1, each feed bin open top, be provided with the cutter 8 that sharp sword makes progress in the feed bin, as shown in Figure 2, be welded with the channel-section steel 17 of two right-angled intersections in the feed bin, described cutter 8 is welded on the right-angled intersection point of channel-section steel 17, such as Fig. 3, shown in Figure 4, described cutter 8 is the cross tip-angled shape, for the fluency of blanking, usually the angle [alpha] of cutter 8 along the blade formation of cross symmetry is arranged in 45 °～60 ° scopes in the real work, the height h of cutter is arranged in 150mm～300mm scope usually.The bottom of each feed bin is provided with pneumatic type push-pull valve 9; Bottom in the batcher 1 is provided with track 10, be provided with electronic batching dolly 7 on the track 10, electronic batching dolly 7 can travel at track 10, is provided with electronic scale 71 on the electronic batching dolly 7, be provided with batch hopper 72 on the electronic scale 71, described batch hopper 72 is positioned at the below of five feed bins; But a side of batcher 1 is provided with the flexible electric door curtain 11 of the similar electric rolling door of folding, and described batching dolly 7 can outwards be left from flexible electric door curtain 11 by guide rail 10; In order more easily whole blending process to be controlled, in real work, can at Centralized Controller 19 of batcher 1 outer setting, shown in Fig. 1, carry out centralized Control to pneumatic type push-pull valve 9, electronic batching dolly 7, electronic scale 71 and flexible electric door curtain etc.Be provided with five limit switches on the described track 10, be respectively: the first limit switch 12, the second limit switch 13, the 3rd limit switch 14, the 4th limit switch 15, the 5th limit switch 16, the first limit switch 12 be positioned at the first feed bin 2 under, the second limit switch 13 be positioned at the second feed bin 3 under, the 3rd limit switch 14 be positioned at the 3rd feed bin 4 under, the 4th limit switch 15 be positioned at the 4th feed bin 5 under, the 5th limit switch 16 be positioned at the 5th feed bin 6 under, and five limit switches also respectively with Centralized Controller 19 communication link.
During work, lift respectively in the first feed bin 2, the second feed bin 3, the 3rd feed bin 4, the 4th feed bin 5, the 5th feed bin 6 with the ton bag of driving with five kinds of raw materials first, under the effect of ton bag deadweight, the cutter 8 that sharp sword in the feed bin makes progress is cut the ton bag respectively, and the raw material in the ton bag just enters into each feed bin.Operation set middle controller 19 makes electronic batching dolly 7 travel to the first feed bin 2 at track 10, the bottom of electronic batching dolly 7 touch the first limit switch 2 rear electronic batching dollies 7 rest on the first feed bin 2 under, open pneumatic type push-pull valve 9 by Centralized Controller 19 this moment again, make in the batch hopper 72 of raw material landing to the electronic batching dolly 7 in the first feed bin 2, electronic scale 71 below the batch hopper 72 measures the quality of batch hopper 72 Raws, the transfer of data of metering is to Centralized Controller 19 on the electronic scale 71, when the needed raw material quality reaches desirable value, Centralized Controller 19 will be closed first pneumatic type push-pull valve 9, then send the electronic batching dolly of signal controlling and continue to arrive to overtake and respectively the second feed bin 3, the 3rd feed bin 4, the 4th feed bin 5, under the 5th feed bin 6, carry out foregoing operation by Centralized Controller 19 equally and successively the raw material in each feed bin is put to batch hopper 72.After having loaded all required raw materials in the batch hopper 72, operation set middle controller 19 sends signal makes electronic batching dolly 7 roll flexible electric door curtain 11 away from, and electronic batching dolly 7 is rolled away from other Production Regional 18 that batcher 1 enters into down one production process.In the whole course of work, the staff only needs the zone beyond batcher 1 to carry out observation and the operation of Centralized Controller 19, and the access times of driving also greatly reduce, and have so greatly improved operating efficiency; And batcher 1 is enclosed construction, and flexible electric door curtain 11 is also only opened when the turnover of electronic batching dolly 7, and airborne dust can not diffuse to external environment condition in the whole like this course of work, can not endanger the healthy of workman.
Beneficial effect of the present invention: owing to being provided with the batcher of enclosed construction, the batcher top is provided with the feed bin with cutter, the ton bag of raw material only need rise and winch in the feed bin, the raw material that the ton bag is cut in the rear ton bag by cutter directly enters in the feed bin, can be because of the not firm generation that causes security incident of ton bag lifting when having avoided manually cutting ton bag; Be provided with electronic batching dolly in the batcher, the whole operation of batching just can be finished in batcher voluntarily, has effectively avoided opening wide in the environment airborne dust to the infringement of health, and has greatly improved operating efficiency.
Claims (3)
1. proportioner, it is characterized in that: the batcher of sealing around comprising, the top of batcher is provided with five feed bins, the bottom of each feed bin all extend in the batcher, each feed bin open top, be provided with the cutter that sharp sword makes progress in the feed bin, the bottom of each feed bin is provided with the pneumatic type push-pull valve; Bottom in the batcher is provided with track, is provided with electronic batching dolly on the track, and electronic batching dolly can travel in orbit, is provided with electronic scale on the electronic batching dolly, is provided with batch hopper on the electronic scale, and described batch hopper is positioned at the below of five feed bins; But a side of batcher is provided with the flexible electric door curtain of folding, and described electronic batching dolly can outwards be left from flexible electric door curtain by guide rail.
2. proportioner according to claim 1, it is characterized in that: described cutter is the cross tip-angled shape.
3. proportioner according to claim 1 and 2 is characterized in that: be provided with five limit switches on the described track, five limit switches lay respectively at five feed bins under.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110318241 CN102431093B (en) | 2011-10-19 | 2011-10-19 | Proportioning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110318241 CN102431093B (en) | 2011-10-19 | 2011-10-19 | Proportioning device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102431093A CN102431093A (en) | 2012-05-02 |
| CN102431093B true CN102431093B (en) | 2013-10-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110318241 Active CN102431093B (en) | 2011-10-19 | 2011-10-19 | Proportioning device |
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| Country | Link |
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| CN (1) | CN102431093B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104097260A (en) * | 2014-06-27 | 2014-10-15 | 冯政 | Production method of mixer hopper with cutter |
| CN104118058B (en) * | 2014-06-27 | 2017-02-08 | 冯政 | Mixer hopper refitting method |
| CN106142374A (en) * | 2015-04-13 | 2016-11-23 | 天津市小猫线缆有限公司 | A kind of cable production dispensing equipment |
| CN105195436A (en) * | 2015-08-24 | 2015-12-30 | 芜湖集拓橡胶技术有限公司 | Carbon black sorting and mixing device for manufacturing rubber |
| CN110652932A (en) * | 2019-10-31 | 2020-01-07 | 联峰钢铁（张家港）有限公司 | Automatic batching system |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2295750Y (en) * | 1994-04-13 | 1998-10-28 | 冶金工业部洛阳耐火材料研究院 | Store type raw material homogenizing silo |
| CN1371791A (en) * | 2002-04-10 | 2002-10-02 | 陈启宗 | Cold aggregate batching treatment method and device for continuous bituminous concrete mixing equipment |
| DE20303176U1 (en) * | 2003-02-27 | 2003-05-15 | Hogl, Willi, 71154 Nufringen | Building industry mixing hopper supported by folding castor-mounted frame |
| CN202295498U (en) * | 2011-10-19 | 2012-07-04 | 江苏永钢集团有限公司 | Batching device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7572048B2 (en) * | 2005-04-21 | 2009-08-11 | Calstone | Apparatus for highly controlled color distribution in mass produced concrete products |
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2011
- 2011-10-19 CN CN 201110318241 patent/CN102431093B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2295750Y (en) * | 1994-04-13 | 1998-10-28 | 冶金工业部洛阳耐火材料研究院 | Store type raw material homogenizing silo |
| CN1371791A (en) * | 2002-04-10 | 2002-10-02 | 陈启宗 | Cold aggregate batching treatment method and device for continuous bituminous concrete mixing equipment |
| DE20303176U1 (en) * | 2003-02-27 | 2003-05-15 | Hogl, Willi, 71154 Nufringen | Building industry mixing hopper supported by folding castor-mounted frame |
| CN202295498U (en) * | 2011-10-19 | 2012-07-04 | 江苏永钢集团有限公司 | Batching device |
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| Publication number | Publication date |
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| CN102431093A (en) | 2012-05-02 |
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