CN102437243B - Heterojunction with intrinsic thin layer (HIT) solar cell structure with heterogeneous floating junction back passivation, and preparation process thereof - Google Patents
Heterojunction with intrinsic thin layer (HIT) solar cell structure with heterogeneous floating junction back passivation, and preparation process thereof Download PDFInfo
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Abstract
本发明涉及太阳能电池技术领域,特别是一种异质浮动结背钝化的HIT太阳能电池结构及其制备工艺,它在N型晶硅衬底的上表面和下表面均沉积P型非晶硅层形成异质P-N结结构,在下表面的异质P-N结结构上制作掩膜,进行选择性刻蚀,形成隔离的异质P-N结构结构,然后去除掩膜层在下表面继续沉积绝缘薄膜层,然后在绝缘薄膜层上制作掩膜,进行第二次选择性刻蚀,使得N型晶硅衬底下表面的异质P-N结结构的侧面和背面均被该绝缘薄膜层包围,形成浮动结背钝化结构,N型非晶硅背电极和P型非晶硅浮动结背钝化结构由绝缘薄膜层实现严格分离。相比三洋的HIT标准工艺和结构,本发明在N型晶硅背面引入了浮动P-N结背钝化结构,因而具有更低的表面复合速率,开路电压也更好。
The invention relates to the technical field of solar cells, in particular to a HIT solar cell structure with heterogeneous floating junction back passivation and its preparation process, which deposits P-type amorphous silicon on both the upper surface and the lower surface of an N-type crystalline silicon substrate layer to form a heterogeneous PN junction structure, make a mask on the heterogeneous PN junction structure on the lower surface, perform selective etching to form an isolated heterogeneous PN structure, then remove the mask layer and continue to deposit an insulating film layer on the lower surface, and then Make a mask on the insulating film layer, and perform the second selective etching, so that the side and back of the heterogeneous PN junction structure on the lower surface of the N-type crystalline silicon substrate are surrounded by the insulating film layer, forming a floating junction back passivation structure, the N-type amorphous silicon back electrode and the P-type amorphous silicon floating junction back passivation structure are strictly separated by an insulating film layer. Compared with Sanyo's HIT standard process and structure, the present invention introduces a floating PN junction back passivation structure on the back of N-type crystalline silicon, so it has a lower surface recombination rate and better open circuit voltage.
Description
技术领域 technical field
本发明涉及太阳能电池技术领域,特别是一种异质浮动结背钝化的HIT太阳能电池结构及其制备工艺。The invention relates to the technical field of solar cells, in particular to a HIT solar cell structure with heterogeneous floating junction back passivation and a preparation process thereof.
背景技术 Background technique
太阳能发电是目前最具潜力的绿色清洁能源,而高效太阳能电池片是太阳能发电的核心。目前太阳能电池产业化和成熟度最高的电池材料仍为晶体硅电池,但未来实现平价入网的太阳能电池技术应该是基于薄膜技术的太阳能电池。现有的高效晶体硅电池技术中背钝化技术差别最大。晶体硅背钝化程度的好坏不仅影响太阳能电池的长波入射光响应、开路电压的高低,甚至还能影响太阳能电池的温度特性,因而对晶体硅组件性能都有重大影响。Solar power generation is currently the most potential green and clean energy, and high-efficiency solar cells are the core of solar power generation. At present, the battery material with the highest industrialization and maturity of solar cells is still crystalline silicon cells, but the solar cell technology that will achieve parity in the grid in the future should be solar cells based on thin-film technology. Among the existing high-efficiency crystalline silicon cell technologies, the rear passivation technology has the greatest difference. The degree of back passivation of crystalline silicon not only affects the long-wave incident light response and open circuit voltage of solar cells, but also affects the temperature characteristics of solar cells, which has a major impact on the performance of crystalline silicon components.
完全基于薄膜技术的非晶硅电池存在效率的衰减问题,其原因是非晶硅薄膜电池的光吸收层为几百纳米厚的非晶硅层,而在长时间光照下,非晶硅太阳电池中会产生光生亚稳态,这种光生亚稳态会使光生载流子的复合增大,降低非晶硅薄膜电池的量子效率即S-W效应。三洋公司提出了一种新的结构,即利用晶体硅做光吸收层,用非晶硅同时做钝化层和P、N掺杂层,这样就避免了非晶硅的效率衰减问题,又利用了非晶硅薄膜的良好特性。三洋公司称这种晶体硅双面沉积非晶硅掺杂层的结构为HIT结构(Heterojunction with IntrinsicThin layer)并制备出效率高达23%的异质结HIT电池。其电池高效率的原因是(1)利用晶体硅做光吸收层,避免了非晶硅薄膜电池的光致衰减问题(2)非晶硅具有氢钝化效果(3)非晶硅的带隙大于晶体硅的带隙,因而在非晶硅和晶体硅的P-N结或N-N+高掺-低掺结不仅具有同质结的静电场还具有由亲合势差异导致的有效场。There is a problem of attenuation of efficiency in amorphous silicon solar cells based entirely on thin-film technology. The reason is that the light-absorbing layer of amorphous silicon thin-film solar cells is an amorphous silicon layer with a thickness of several hundred nanometers. A photogenerated metastable state will be generated, which will increase the recombination of photogenerated carriers and reduce the quantum efficiency of amorphous silicon thin film cells, that is, the S-W effect. Sanyo Corporation proposed a new structure, that is, using crystalline silicon as the light absorbing layer, and using amorphous silicon as the passivation layer and P, N doped layers at the same time, thus avoiding the problem of efficiency attenuation of amorphous silicon, and using The good properties of amorphous silicon thin film. Sanyo calls the structure of depositing amorphous silicon doped layers on both sides of crystalline silicon a HIT structure (Heterojunction with IntrinsicThin layer) and has prepared a heterojunction HIT cell with an efficiency of up to 23%. The reason for the high efficiency of the cell is (1) the use of crystalline silicon as the light absorbing layer avoids the light-induced attenuation problem of amorphous silicon thin-film cells (2) amorphous silicon has a hydrogen passivation effect (3) the band gap of amorphous silicon It is larger than the band gap of crystalline silicon, so the P-N junction or N-N+ high-doped-low-doped junction of amorphous silicon and crystalline silicon not only has the electrostatic field of the homojunction but also has an effective field caused by the difference in affinity.
目前晶体硅背钝化的主流技术是用P-P+或N-N+同质掺杂的高掺-低掺结(high-low junction)背钝化技术。三洋的双面HIT电池即是采用这种背钝化方案,在N型晶硅衬底上沉积N+非晶硅层,形成N-N+背电场。另一种背钝化方案则是采用浮动P-N结的背钝化结构即PERF太阳能电池结构(passivatedemitter,rear floating p-n junction),它在晶硅衬底背面采用定域同质扩散形成高-低结和热氧化SiO2钝化的同时,还在SiO2层下面形成一个扩散P-N结。由于P-N处结于SiO2层下面,不和背电极直接接触,因而该P-N结也被称为浮动结(floating junction)。PERF电池的研究表明理想的浮动结背钝化具有比SiO2层更好的背钝化效果,具有更低的表面复合速率,开路电压达到720mV。At present, the mainstream technology of crystalline silicon back passivation is the high-low junction back passivation technology with P-P+ or N-N+ homogeneous doping. Sanyo's double-sided HIT battery adopts this back passivation scheme, depositing an N+ amorphous silicon layer on an N-type crystalline silicon substrate to form an N-N+ back electric field. Another back passivation solution is to use the back passivation structure of the floating P-N junction, that is, the PERF solar cell structure (passivatedemitter, rear floating p-n junction), which uses localized homogeneous diffusion on the back of the crystalline silicon substrate to form a high-low junction. At the same time as thermal oxidation of SiO2 passivation, a diffused P-N junction is also formed under the SiO2 layer. Since the P-N junction is under the SiO2 layer and does not directly contact the back electrode, the P-N junction is also called a floating junction. The research of PERF battery shows that the ideal floating junction back passivation has better back passivation effect than SiO2 layer, has a lower surface recombination rate, and the open circuit voltage reaches 720mV.
发明内容 Contents of the invention
本发明所要解决的技术问题是:提供一种异质浮动结背钝化的HIT太阳能电池结构及其制备工艺,提高HIT太阳能电池的背钝化效果,进而提高发电效率。The technical problem to be solved by the present invention is to provide a HIT solar cell structure with heterogeneous floating junction back passivation and its preparation process, improve the back passivation effect of the HIT solar cell, and further improve the power generation efficiency.
本发明解决其技术问题所采用的技术方案是:一种异质浮动结背钝化的HIT太阳能电池结构,在N型晶硅衬底的上表面及下表面局部设置P型非晶硅层,形成异质P-N结结构,下表面局部的异质P-N结结构被绝缘薄膜层隔离,构成浮动结背钝化结构,N型晶硅衬底的下表面的背电极由设置在N型晶硅衬底下的N型非晶硅层构成,且背电极与异质P-N浮动结背钝化结构互相电绝缘,在N型晶硅衬底上表面的异质P-N结结构和N型晶硅衬底的下表面的背电极上具有导电电极层。绝缘薄膜层可以采用HIT工艺制程中常见的绝缘薄膜材料,如ZnO绝缘薄膜层,In2O3绝缘薄膜层等,甚至可以采用本征的非晶硅薄膜层。The technical solution adopted by the present invention to solve the technical problem is: a HIT solar cell structure with heterogeneous floating junction back passivation, in which a P-type amorphous silicon layer is partially arranged on the upper surface and the lower surface of the N-type crystalline silicon substrate, A heterogeneous P-N junction structure is formed. The local heterogeneous P-N junction structure on the lower surface is isolated by an insulating film layer to form a floating junction back passivation structure. The back electrode on the lower surface of the N-type crystalline silicon substrate is arranged on the N-type crystalline silicon substrate. The bottom N-type amorphous silicon layer is formed, and the back electrode and the heterogeneous P-N floating junction back passivation structure are electrically insulated from each other. The heterogeneous P-N junction structure on the upper surface of the N-type crystalline silicon substrate and the N-type crystalline silicon substrate There is a conductive electrode layer on the back electrode on the lower surface. The insulating film layer can use common insulating film materials in the HIT process, such as ZnO insulating film layer, In2O3 insulating film layer, etc., and even an intrinsic amorphous silicon film layer can be used.
浮动结背钝化结构中P型非晶硅层和N型晶硅衬底之间还具有本征非晶硅层,背电极中N型非晶硅层和N型晶硅衬底之间还具有本征非晶硅层。浮动结背钝化结构中的本征非晶硅层的引入主要是利用氢化非晶硅的氢钝化效果,降低少子复合速率。There is also an intrinsic amorphous silicon layer between the P-type amorphous silicon layer and the N-type crystalline silicon substrate in the floating junction back passivation structure, and there is also an intrinsic amorphous silicon layer between the N-type amorphous silicon layer and the N-type crystalline silicon substrate in the back electrode. With intrinsic amorphous silicon layer. The introduction of the intrinsic amorphous silicon layer in the floating junction back passivation structure mainly utilizes the hydrogen passivation effect of hydrogenated amorphous silicon to reduce the minority carrier recombination rate.
为进一步增加了浮动结的背钝化效果,导电电极层在覆盖背电极的同时覆盖浮动结背钝化结构。To further increase the back passivation effect of the floating junction, the conductive electrode layer covers the back passivation structure of the floating junction while covering the back electrode.
透明导电电极层7可以是Al掺杂的ZnO或Sn掺杂的In2O3等,,与常规的HIT工艺制程一致。Al掺杂的ZnO即为AZO透明导电电极层,Sn掺杂的In2O3即为ITO透明导电电极层。The transparent
一种异质浮动结背钝化的HIT太阳能电池结构的制备工艺,首先,在N型晶硅衬底的上、下表面均形成异质P-N结结构,然后,将下表面的异质P-N结结构上制作掩膜,进行选择性刻蚀,去除掩膜层后在下表面继续沉积绝缘薄膜层,然后在绝缘薄膜层上制作掩膜,进行第二次选择性刻蚀,使得N型晶硅衬底下表面的异质P-N结结构的侧面和背面均被该绝缘薄膜层包围,形成浮动结背钝化结构,然后,利用绝缘薄膜层上的掩膜在N型晶硅衬底的下表面,除浮动结背钝化结构外的其他区域制作N型非晶硅层构成的背电极,最后在N型晶硅衬底上表面的异质P-N结结构和N型晶硅衬底的下表面的背电极上制作透明导电电极层。A preparation process of a HIT solar cell structure with heterogeneous floating junction back passivation. First, a heterogeneous P-N junction structure is formed on the upper and lower surfaces of an N-type crystalline silicon substrate, and then the heterogeneous P-N junction structure on the lower surface is Fabricate a mask on the structure, perform selective etching, continue to deposit an insulating film layer on the lower surface after removing the mask layer, then make a mask on the insulating film layer, and perform a second selective etching to make the N-type crystalline silicon lining The side and the back side of the heterogeneous P-N junction structure on the lower surface are all surrounded by the insulating film layer to form a floating junction back passivation structure, and then, using the mask on the insulating film layer on the lower surface of the N-type crystalline silicon substrate, except In other areas outside the floating junction back passivation structure, the back electrode composed of N-type amorphous silicon layer is made, and finally the heterogeneous P-N junction structure on the upper surface of the N-type crystalline silicon substrate and the back surface of the lower surface of the N-type crystalline silicon substrate A transparent conductive electrode layer is made on the electrode.
掩膜一般通过光刻胶光刻、显影、烘干等工序制作。The mask is generally made through processes such as photoresist lithography, development, and drying.
工艺具有如下步骤:The process has the following steps:
a)在N型晶硅衬底的上表面和下表面利用等离子体化学气相沉积技术沉积征非晶硅层,本征非晶硅层的厚度为0纳米到10纳米,N型晶硅衬底的掺杂浓度为1015-1017cm-3;a) On the upper surface and the lower surface of the N-type crystalline silicon substrate, the intrinsic amorphous silicon layer is deposited by plasma chemical vapor deposition technology. The thickness of the intrinsic amorphous silicon layer is 0 nanometers to 10 nanometers, and the N-type crystalline silicon substrate The doping concentration is 10 15 -10 17 cm -3 ;
b)在N型晶体硅衬底的上表面和下表面利用等离子体化学气相沉积技术沉积P型非晶硅层,P型非晶硅层的厚度为5纳米到20纳米,P型非晶硅层的掺杂浓度在1E18cm-3到1E20cm-3;b) Depositing a P-type amorphous silicon layer on the upper and lower surfaces of the N-type crystalline silicon substrate by plasma chemical vapor deposition technology, the thickness of the P-type amorphous silicon layer is 5 nanometers to 20 nanometers, and the P-type amorphous silicon The doping concentration of the layer is from 1E18cm -3 to 1E20cm -3 ;
c)在背面旋涂一层光刻胶层,通过曝光,显影,在P型非晶硅层定义所需的光刻胶图形;c) Spin-coat a photoresist layer on the back side, and define the required photoresist pattern on the P-type amorphous silicon layer by exposing and developing;
d)利用光刻胶层,通过腐蚀液对下表面的本征非晶硅层,P型非晶硅层进行腐蚀,直至N型晶硅衬底,然后去除光刻胶层;d) using the photoresist layer to etch the intrinsic amorphous silicon layer and the P-type amorphous silicon layer on the lower surface through an etching solution until the N-type crystalline silicon substrate is reached, and then removing the photoresist layer;
e)在N型晶硅衬底背面沉积绝缘薄膜层,沉积的厚度需要大于下表面处本征非晶硅层加P型非晶硅层的总厚度。绝缘薄膜层可以采用HIT工艺制程中常见的绝缘薄膜材料,如ZnO绝缘薄膜层,In2O3绝缘薄膜层等,甚至可以继续沉积本征非晶硅薄膜层。e) Depositing an insulating thin film layer on the back of the N-type crystalline silicon substrate, the deposited thickness needs to be greater than the total thickness of the intrinsic amorphous silicon layer plus the P-type amorphous silicon layer at the lower surface. The insulating thin film layer can adopt common insulating thin film materials in the HIT process, such as ZnO insulating thin film layer, In2O3 insulating thin film layer, etc., and even the intrinsic amorphous silicon thin film layer can be deposited continuously.
f)在背面旋涂一层光刻胶层,通过曝光,显影,在绝缘薄膜层上定义所需的光刻胶掩膜图案,显影后光刻胶掩膜的宽度需要大于下表面P型非晶硅层的宽度;f) Spin-coat a photoresist layer on the back side, and define the required photoresist mask pattern on the insulating film layer through exposure and development. After development, the width of the photoresist mask needs to be larger than that of the lower surface P-type non- The width of the crystalline silicon layer;
g)利用腐蚀液刻蚀绝缘薄膜层,形成包围下表面本征非晶硅层、P型非晶硅层的浮动结背钝化结构;g) Etching the insulating film layer with an etching solution to form a floating junction back passivation structure surrounding the intrinsic amorphous silicon layer and the P-type amorphous silicon layer on the lower surface;
h)在N型晶硅衬底背面再沉积一层本征非晶硅层,本征非晶硅层的厚度为0纳米到10纳米;h) Depositing an intrinsic amorphous silicon layer on the back of the N-type crystalline silicon substrate, the thickness of the intrinsic amorphous silicon layer being 0 nanometers to 10 nanometers;
i)在N型晶硅衬底背面再沉积一层N型非晶硅层,形成背电极,N型非晶硅层的厚度在到20纳米,N型非晶硅层的掺杂浓度为1E18到1E20cm-3;i) Deposit a layer of N-type amorphous silicon layer on the back of the N-type crystalline silicon substrate to form a back electrode. The thickness of the N-type amorphous silicon layer is up to 20 nanometers, and the doping concentration of the N-type amorphous silicon layer is 1E18 to 1E20cm -3 ;
j)利用有机试剂去除光刻胶层,露出绝缘薄膜层;j) using an organic reagent to remove the photoresist layer to expose the insulating film layer;
k)在N型晶硅衬底的正面和背面沉积透明导电电极层如AZO,ITO等,透明导电电极层的厚度在80纳米到300纳米,透明导电电极层的电阻率在1E-3到1E-5Ωcm,透明导电电极层不仅覆盖在N型非晶硅层上面,也覆盖在异质P-N浮动结背钝化结构,至此,完整的异质P-N浮动结背钝化增强的HIT电池结构已经形成。k) Deposit a transparent conductive electrode layer such as AZO, ITO, etc. on the front and back of the N-type crystalline silicon substrate. The thickness of the transparent conductive electrode layer is 80 nanometers to 300 nanometers, and the resistivity of the transparent conductive electrode layer is 1E-3 to 1E -5Ωcm, the transparent conductive electrode layer not only covers the N-type amorphous silicon layer, but also covers the heterogeneous P-N floating junction back passivation structure. So far, a complete HIT battery structure with enhanced heterogeneous P-N floating junction back passivation has been formed. .
本发明的有益效果是:相比三洋的HIT标准工艺和结构,The beneficial effects of the present invention are: compared with Sanyo's HIT standard process and structure,
1、本发明在N型晶硅背面引入了浮动P-N结背钝化结构。浮动P-N结背钝化相比传统的SiO2钝化或者N-N+高掺-低掺结背钝化,浮动P-N结背钝化技术具有更低的表面复合速率,开路电压也更好。1. The present invention introduces a floating P-N junction back passivation structure on the back of N-type crystalline silicon. Floating P-N junction back passivation Compared with traditional SiO2 passivation or N-N+ high-doped-low-doped junction back passivation, the floating P-N junction back passivation technology has a lower surface recombination rate and better open circuit voltage.
2、本发明的浮动结背钝化利用绝缘薄膜层实现P-N异质结完全的电隔离。由于HIT的透明导电电极层材料可以为Al掺杂的ZnO透明导电电极层,Sn掺杂的In2O3,因此绝缘薄膜层选择面广泛,可以是本征的非晶硅薄膜层,也可以是ZnO或In2O3绝缘薄膜层,都兼容HIT现有的工艺。甚至可以采用多层绝缘薄膜层的组合,最大化浮动结背钝化效果。2. The back passivation of the floating junction of the present invention utilizes an insulating film layer to realize complete electrical isolation of the P-N heterojunction. Since the transparent conductive electrode layer material of HIT can be Al-doped ZnO transparent conductive electrode layer, Sn-doped In2O3, so the insulating film layer has a wide range of options, which can be intrinsic amorphous silicon film layer, or ZnO or The In2O3 insulating film layer is compatible with the existing process of HIT. Even a combination of multiple insulating film layers can be used to maximize the floating junction back passivation effect.
3、本发明在三洋的HIT工艺中基础上加入了2道光刻工艺,在下表面形成了具有更好背钝化效果的异质P-N浮动结结构,能够进一步提高电池的开压和整体效率。3. The present invention adds two photolithography processes to Sanyo's HIT process, and forms a heterogeneous P-N floating junction structure with better back passivation effect on the lower surface, which can further improve the opening voltage and overall efficiency of the battery.
附图说明 Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1为本发明的步骤a的结构示意图;Fig. 1 is the structural representation of step a of the present invention;
图2为本发明的步骤b的结构示意图;Fig. 2 is the structural representation of step b of the present invention;
图3为本发明的步骤c的结构示意图;Fig. 3 is the structural representation of step c of the present invention;
图4为本发明的步骤d的结构示意图;Fig. 4 is the structural representation of step d of the present invention;
图5为本发明的步骤e的结构示意图;Fig. 5 is the structural representation of step e of the present invention;
图6为本发明的步骤f的结构示意图;Fig. 6 is the structural representation of step f of the present invention;
图7为本发明的步骤g的结构示意图;Fig. 7 is the structural representation of step g of the present invention;
图8为本发明的步骤h的结构示意图;Fig. 8 is a structural schematic diagram of step h of the present invention;
图9为本发明的步骤i的结构示意图;Fig. 9 is a structural schematic diagram of step i of the present invention;
图10为本发明的步骤j的结构示意图;Fig. 10 is a schematic structural diagram of step j of the present invention;
图11为本发明的步骤k的结构示意图;Fig. 11 is a schematic structural diagram of step k of the present invention;
图中,1.N型晶硅衬底,2.本征非晶硅层,3.P型非晶硅层,4.光刻胶层,5.绝缘薄膜层,6.N型非晶硅层,7.透明导电电极层。In the figure, 1. N-type crystalline silicon substrate, 2. Intrinsic amorphous silicon layer, 3. P-type amorphous silicon layer, 4. Photoresist layer, 5. Insulating film layer, 6. N-type amorphous silicon layer Layer, 7. Transparent conductive electrode layer.
具体实施方式 Detailed ways
本异质浮动结背钝化的HIT太阳能电池结构及其制备工艺,其基本思路是在N型晶硅衬底1的上表面和下表面均沉积P型非晶硅层3形成异质P-N结结构,N型晶硅衬底1背面的P-N结的浮动由气相沉积绝缘薄膜层5实现,而背电极仍然用N型非晶硅沉积实现。N型非晶硅背电极和P型非晶硅浮动结背钝化结构由绝缘薄膜层5实现严格分离,保证了良好的浮动结背钝化效果。The HIT solar cell structure and preparation process of the heterogeneous floating junction back passivation, the basic idea is to deposit a P-type
首先,与三洋的HIT电池工艺流程不同,本工艺流程在N型晶硅衬底1的上、下表面同时沉积非晶硅P-N异质结构层。图1的N型晶硅衬底1、本征非晶硅层2,P型非晶硅层3共同构成上、下P-N异质结。上面的P-N异质结为太阳能电池的发射极,而下面的P-N异质结只起到浮动结背钝化。本征非晶硅层2的引入主要是利用氢化非晶硅的氢钝化效果,降低少子复合速率。First, unlike Sanyo's HIT battery process, this process deposits an amorphous silicon P-N heterostructure layer on the upper and lower surfaces of the N-type
然后,将下表面的P-N异质结刻蚀,然后沉积并刻蚀绝缘薄膜层5。绝缘薄膜层可以采用HIT工艺制程中常见的绝缘薄膜材料,如ZnO绝缘薄膜层,In2O3绝缘薄膜层等,甚至可以继续沉积本征非晶硅薄膜层。图1的绝缘薄膜层5将本征非晶硅层2,P型非晶硅层3的下表面和侧面完全包围,构成异质P-N浮动结背钝化结构。异质P-N浮动结背钝化结构具有比N-N+同质背电场更好的背钝化效果,能大大降低背面的少子复合速率。Then, the P-N heterojunction on the lower surface is etched, and then the insulating
再然后,沉积N-N+异质背电极层,引出光生电子,构成完整的太阳能电池结构。如图1所示,背电极由本征非晶硅层2和N型非晶硅层6构成。对N型晶体硅衬底1与N型非晶硅层6,导带的能带失配很小,可以形成良好的背电极。Then, deposit an N-N+ heterogeneous back electrode layer to extract photogenerated electrons to form a complete solar cell structure. As shown in FIG. 1 , the back electrode is composed of an intrinsic
最后,在整个结构的上、下表面沉积透明导电电极层7,如图1所示。透明导电电极层7可以是Al掺杂的ZnO即AZO或Sn掺杂的In2O3即ITO等。透明导电电极层7不仅覆盖在N-N+背电极层上面,也覆盖在异质P-N浮动结背钝化结构上,因而N-N+背电极层的光生伏特也施加在异质P-N浮动结背钝化结构上,形成了金属-绝缘层-半导体层的MIS背钝化结构,进一步增加了浮动结的背钝化效果。Finally, a transparent
本异质浮动结背钝化的HIT太阳能电池结构的制备工艺,相对于三洋的HIT工艺,只增加了两道光刻工艺,但是带来了异质P-N浮动结背钝化结构,因而能大大提高HIT电池结构的开路电压和降低晶体硅背表面复合速率。The preparation process of the HIT solar cell structure with heterogeneous floating junction back passivation, compared with Sanyo's HIT process, only adds two photolithography processes, but brings a heterogeneous P-N floating junction back passivation structure, which can be greatly improved. Improve the open circuit voltage of the HIT battery structure and reduce the recombination rate of the crystalline silicon back surface.
具体步骤如下:Specific steps are as follows:
a)在N型晶硅衬底1的上表面和下表面利用等离子体化学气相沉积技术PECVD沉积本征非晶硅层2,如图2所示。本征非晶硅层2的厚度为0纳米到10纳米。0纳米即没有本征非晶硅层2,这可能会降低表面的钝化效果。N型晶硅衬底1的掺杂浓度为1015-1017cm-3,一般为1016cm-3。a) Depositing an intrinsic
b)在N型晶体硅衬底1的上表面和下表面利用等离子体化学气相沉积技术PECVD沉积P型非晶硅层3,如图3所示。P型非晶硅层3的厚度为5纳米到20纳米,一般取10纳米。P型非晶硅层3的掺杂浓度在1E18cm-3到1E20cm-3。b) Depositing a P-type
c)在背面旋涂一层光刻胶层4,通过曝光,显影,在P型非晶硅层3定义所需的光刻胶图形,如图4所示。c) Spin-coat a layer of
d)利用图4的光刻胶层4,对下表面的本征非晶硅层2,P型非晶硅层3进行腐蚀,直至N型晶硅衬底1,然后利用丙酮和无水乙醇去除光刻胶层4,如图5所示。腐蚀溶剂可以为HF,HNO3混合溶液。腐蚀设备可以采用单面腐蚀的清洗设备。d) Utilize the
e)在N型晶硅衬底1背面沉积绝缘薄膜层5,沉积的厚度需要大于本征非晶硅层2加P型非晶硅层3的总厚度,一般可以取为30纳米。如图6所示。绝缘薄膜层5可以采用HIT工艺制程中常见的绝缘薄膜材料,如ZnO绝缘薄膜层,In2O3绝缘薄膜层等,甚至可以继续沉积本征非晶硅薄膜层作为绝缘薄膜层。e) Deposit an insulating
f)在背面旋涂一层光刻胶层4,通过曝光,显影,在绝缘薄膜层5上定义所需的光刻胶图案,如图7所示。显影后光刻胶的宽度需要大于下表面P型非晶硅层3的宽度,如图7所示。f) Spin-coat a layer of
g)利用HF酸,HNO3酸等腐蚀液刻蚀绝缘薄膜层5,形成包围下表面本征非晶硅层2、P型非晶硅层3的异质浮动P-N结结构,如图8所示。g) Utilize HF acid, HNO3 acid and other etching solutions to etch the insulating
h)在N型晶硅衬底1背面再沉积一层本征非晶硅层2,如图9所示。本征非晶硅层2的厚度为0纳米到10纳米。0纳米即没有本征非晶硅层2,这可能会降低表面的钝化效果。h) Depositing an intrinsic
i)在N型晶硅衬底1背面再沉积一层N型非晶硅层6,形成背电极,如图10所示。N型非晶硅层6的厚度在5到20纳米,一般为10纳米。N型非晶硅层6的掺杂浓度为1E18到1E20cm-3。由于N型晶硅衬底1和N型非晶硅层6的导带能带差很小,光生电子可以很容易通过N型非晶硅层6,因此该背电极的导电性能良好。i) An N-type
j)通过有机试剂去除光刻胶层4,露出绝缘薄膜层5,如图11所示。j) Removing the
k)在N型晶硅衬底1的正面和背面利用物理气相沉积PVD技术沉积透明导电电极层7,如图12所示。透明导电电极层7可以是Al掺杂的ZnO即AZO或Sn掺杂的In2O3即ITO等。透明导电电极层7的厚度在80纳米到300纳米。透明导电电极层7的电阻率在1E-3到1E-5Ωcm。透明导电电极层7不仅覆盖在N型非晶硅层6上面,也覆盖在异质P-N浮动结背钝化结构上,因而N-N+背电极层的光生伏特也施加在异质P-N浮动结背钝化结构上,形成了金属-绝缘层-半导体层的MIS背钝化结构,进一步增加了浮动结的背钝化效果。至此,完整的异质P-N浮动结背钝化增强的HIT电池结构已经形成。k) Depositing a transparent
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