CN102412062A - Full-automatic double-disc combined winding machine - Google Patents
Full-automatic double-disc combined winding machine Download PDFInfo
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- CN102412062A CN102412062A CN201110203215XA CN201110203215A CN102412062A CN 102412062 A CN102412062 A CN 102412062A CN 201110203215X A CN201110203215X A CN 201110203215XA CN 201110203215 A CN201110203215 A CN 201110203215A CN 102412062 A CN102412062 A CN 102412062A
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Abstract
The invention discloses a full-automatic double-disc combined winding machine, which comprises a machine base and is characterized in that: the machine base is provided with a double-disc combined type wire spool, a magnetic ring clamping device is arranged at the position, in which a magnetic ring is placed, of the double-disc combined type wire spool, a vertical feeding mechanism capable of feeding the magnetic ring into the magnetic ring clamping device is arranged below the double-disc combined type wire spool, the vertical feeding mechanism is connected with a vibration feeder arranged on the machine base, two ends of the double-disc combined type wire spool are respectively connected with a wire feeding mechanism capable of feeding an enameled wire into the double-disc combined type wire spool, and the machine base is provided with a controller for controlling the work of each component. The invention aims to overcome the defects in the prior art and provides the full-automatic double-disc combined winding machine which is simple in structure and can simultaneously wind wires with different wire diameters or two groups of symmetrical windings.
Description
Technical field
The present invention relates to full-automatic double disks combined coil winding machine.
Background technology
Existing coil winding machine generally all is the mode that adopts the single-deck coiling, and this winding mode generally can only be around the line in one group of same line footpath, and when needing two kinds of different lines of coiling directly, existing fully automatic wire winding machine side can not be processed; Existing fully automatic wire winding machine generally all is first around on one side when the winding of two groups of symmetries of coiling, around two one side, can cause the unshapeliness of arranging like this, and efficient is not high again, and stability is not good.
Summary of the invention
The objective of the invention is provides a kind of simple in structure in order to overcome weak point of the prior art, and coiling simultaneously is the line in collinear footpath or the double plate fully automatic loop winder of two groups of symmetric windings of coiling simultaneously not.
In order to achieve the above object, following scheme is adopted in invention:
Full-automatic double disks combined coil winding machine; Comprise support; It is characterized in that: on described support, be provided with double disks combined wire spool; On the position of placing magnet ring in the middle of the described double disks combined wire spool, be provided with the magnet ring clamping device, below described double disks combined wire spool, be provided with the vertical feeding machanism that can magnet ring be sent into said magnet ring clamping device, described vertical feeding machanism is connected with vibrating feeder on being arranged on support; On described double disks combined wire spool two ends, be connected with the wire agency that can enamelled wire be sent into double disks combined wire spool respectively, be provided with the controller of each parts work of control at described support.
Aforesaid full-automatic double disks combined coil winding machine; It is characterized in that described double disks combined wire spool comprises disk body; In described disk body, be provided with the left and right column rule chamber that supplies lead to detour; Be provided with the cell body that supplies magnet ring to get on the position that in the middle of described left and right column rule chamber, crosses; On the disk body at described cell body two ends, be respectively equipped with and can enamelled wire in the left and right column rule chamber be sent into the line needle in the magnet ring, on described disk body, be provided with a plurality of mounting grooves that are communicated with said left and right column rule chamber respectively, in described mounting groove, be provided with the oblique wheel assembly of backguy.
Aforesaid full-automatic double disks combined coil winding machine; It is characterized in that the oblique wheel assembly of described backguy comprises oblique wheel pedestal; In described oblique wheel seat, be provided with can clamp said enamelled wire and drive its in left and right column rule chamber column rule on tiltedly wheel and declivity wheel, described declivity is taken turns and is connected with the backguy drive motors.
Aforesaid full-automatic double disks combined coil winding machine, the fine setting thousand that it is characterized in that on described disk body, being provided with the front and back position that can regulate the oblique wheel assembly of said backguy separately.
Aforesaid full-automatic double disks combined coil winding machine is characterized in that on described its oblique wheel shaft of declivity wheel, being provided with driving pulley, and described declivity wheel passes through the driving belt transmission with drive motors.
Aforesaid full-automatic double disks combined coil winding machine is characterized in that disk body comprises base and cover plate.
Aforesaid full-automatic double disks combined coil winding machine is characterized in that on described disk body, also being provided with cutting facility.
Aforesaid full-automatic double disks combined coil winding machine is characterized in that on each column rule chamber of described disk body, establishing respectively two oblique wheel assemblies of backguy of symmetry.
Aforesaid full-automatic double disks combined coil winding machine is characterized in that described magnet ring clamping device comprises support, be provided with on the described support can with the magnet ring clamping and drive its rotation on clamp assemblies and following clamp assemblies.
Aforesaid full-automatic double disks combined coil winding machine; It is characterized in that the described clamp assemblies of going up comprises the last grip slipper that is fixedly connected on the said support; Be movably set with the clamping wheels on the grip slipper on described; The described clamping wheels of going up are connected with last drive wheel assemblies through drive on; Described clamp assemblies down comprises the following grip slipper that is fixedly connected on the said support, on described grip slipper down, is movably set with clamping wheels down, and described clamping wheels down are connected with following drive wheel assemblies through a lower driving wheel.
Aforesaid full-automatic double disks combined coil winding machine, it is characterized in that be provided with on the described support scalable said on the governor motion of distance between clamp assemblies and the following clamp assemblies.
Aforesaid full-automatic double disks combined coil winding machine; It is characterized in that described governor motion comprises rise pole and the lower dolly bar that is movably arranged on the said support; Described rise pole is movably arranged on the described grip slipper of going up last; Described lower dolly bar is movably arranged on described grip slipper down last, and the described clamp assemblies of going up is provided with on described rise pole one end, on the described rise pole other end, is provided with adjusting nut; Described clamp assemblies down is provided with on described lower dolly bar one end, on the described lower dolly bar other end, is provided with adjusting nut.
Aforesaid full-automatic double disks combined coil winding machine is characterized in that described support comprises upper bracket and lower carriage, and the described clamp assemblies of going up is arranged on the described upper bracket, and described clamp assemblies down is arranged on the lower carriage.
Aforesaid full-automatic double disks combined coil winding machine; It is characterized in that described vertical feeding machanism comprises the feed support; On described feed support, be provided with the feeding assembly that is connected with vibrating feeder, on described feed support, be provided with the vertical feed mechanism that can the magnet ring in the said feeding assembly discharging opening vertically be sent into its magnet ring clamper of coil winding machine below the wire spool.
Aforesaid full-automatic double disks combined coil winding machine; It is characterized in that described vertical feed mechanism comprise be connected with said feeding assembly discharging opening and can be in vertical direction, the magnet ring seat that moves down, described magnet ring seat is connected on the vertical telescopic drive device.
Aforesaid full-automatic double disks combined coil winding machine; It is characterized in that on described stock support, being provided with a guide; On described guide, be provided with guide rail; On described guide rail, be connected with sliding seat, described magnet ring seat is fixedly installed on the top of said sliding seat, and described sliding seat is connected on the described vertical telescopic drive device.
Aforesaid full-automatic double disks combined coil winding machine is characterized in that the buffer that contacts with the collision of magnet ring clamper when on described guide, being provided with available buffer magnet ring seat rises.
Aforesaid full-automatic double disks combined coil winding machine is characterized in that described magnet ring seat comprises pedestal, on an end of said pedestal, is provided with the import that is connected with feeding assembly, on the described pedestal other end, is provided with the outlet that cooperates with the magnet ring clamper.
Aforesaid full-automatic double disks combined coil winding machine is characterized in that described feeding assembly comprises the Connection Block that is fixedly installed on the said stock support, on described Connection Block, is connected with the feeding-passage that is connected with vibrating feeder.
Aforesaid full-automatic double disks combined coil winding machine; It is characterized in that on described Connection Block vertical direction, being provided with the regulating tank that is used to regulate its charging angle of said feeding-passage, described feeding-passage is movably connected on the described Connection Block through adjustment screw.
Aforesaid full-automatic double disks combined coil winding machine is characterized in that below described double disks combined wire spool, being provided with cutting agency.
Aforesaid full-automatic double disks combined coil winding machine is characterized in that described cutting agency comprises blanking groove, is provided with receiver below described blanking groove.
Aforesaid full-automatic double disks combined coil winding machine; It is characterized in that described wire agency comprises down-lead device; On described down-lead device leading-out terminal, be provided with wire feeder; Described wire feeder comprises the line sending seat, in described line sending seat, is provided with fabric wheel, and described fabric wheel is connected on the motor shaft of a line sending motor.
Double plate fully automatic loop winder of the present invention:
1. vibrating feeder is an assembly the ring-like workpiece sequencing of product.
2. three-dimensional vertical feeding machanism; Deliver to the sorted workpiece of vibrating feeder on the fixture of coil winding machine; Because when adopting the double plate coiling; Can make the feed mode of single-deck not have the space, and our this mechanism side has well solved this problem, we adopt the tortuous feed of multiple step format;
3. magnet ring clamping device; Be clamping magnet ring and let its a kind of device that rotates on request in the coiling process, increased effective clamping contact-making surface of magnet ring greatly, can let magnet ring more steady when wiring is rotated; But because but the empty profit space is little here; Can let the transmission difficulty that becomes, the full-automatic type on the market is to adopt the wheel clamping all, and the device of invention has well solved and in very little space, lets a gear have power and run-in synchronism simultaneously.
4. winding displacement stepper motor is the mechanism that power is provided to the clamping group in the coiling process.
5. the line sending transmission group provides power and is delivered on the wire spool and product needed and delivers to a combined mechanism on the wire spool on request.
6. double disks combined wire spool, on the present market all is the single-deck formula, uses two wire spools to do simultaneously in the invention and is used on the magnet ring; Can let the efficient of coiling double like this, and when the line group of magnet ring be two the group when above, can let the outward appearance of product more attractive in appearance; When if single-deck carries out double winding, must accomplish a winding earlier and accomplish another again, and when accomplishing first winding; Wire-wound can let the external form of magnet ring become and not advise side on magnet ring, thereby lets when carrying out next winding no matter be winding displacement; Still inductance value all is difficult to reach the same.And the double plate side is to accomplish simultaneously, all is the same regardless of the outward appearance or the inductance value that are winding displacement, has increased the quality of product greatly; But, comprise conducting mechanism, shut-off mechanism owing to also have other a lot of mechanisms on the wire spool; Wire-arranging mechanism, induction mechanism, and buttock line output mechanism; And the internal diameter of magnet ring is very little usually; Now the machine on the market be difficult to all mechanisms again double disc stack altogether and operation that can be stable, the machine on the market all can only single-deck be done and is used for single magnet ring now, and fine this problem that solved of mechanism of invention.
7. man-computer interface controller just is the assembly that a personal-machine is talked with controlled programming.
8. electrical equipment control group, by PLC, power supply, compositions such as driver;
9. general frame group, all mechanisms combine and protect mechanism;
As optimal technical scheme of the present invention, said support is provided with man-machine interface, and man-machine interface can be provided with the length that leaves the end of a thread after the magnet ring coiling is accomplished through Programmable Logic Controller and servomotor.
As optimal technical scheme of the present invention, said support is provided with the infrared optical fiber transducer, and man-machine interface can be controlled the number of turns of magnet ring winding line through Programmable Logic Controller and infrared optical fiber transducer, thereby prevents to repeat coiling.
As optimal technical scheme of the present invention, the said infrared optical fiber transducer that is located on the support is positioned at the centre position of oblique wheels of backguy and magnet ring.
As optimal technical scheme of the present invention, said DC power supply is used for to man-machine interface and Programmable Logic Controller, stepping motor power supply being provided.
As optimal technical scheme of the present invention, said motor driver comprises motor servo driver and stepper motor driver.
In sum, invention with respect to its beneficial effect of prior art is:
1. let efficient double, owing to adopted two wire spools to work simultaneously, Gu efficient is the twice of single-deck;
2. inductance value is stable, and neat appearance more connects up;
3. stable performance is debugged simply in operation. and machine adopts the machine interface through Programmable Logic Controller and servomotor stepping motor, and the may command product needed changes and the adjusting various factors; Be respectively the storage line length; The winding displacement distance, coiling process storage linear velocity, threading speed; Last person's linear velocity waits all adjustable controlled.So control operation is simple and easy, stable performance.
Description of drawings
Fig. 1 is one of schematic perspective view of the present invention;
Fig. 2 is two of a schematic perspective view of the present invention;
Fig. 3 is the schematic perspective view of the double disks combined wire spool of the present invention;
Fig. 4 is the enlarged drawing at A place among Fig. 2;
Fig. 5 is the enlarged drawing at B place among Fig. 2;
Fig. 6 is the sketch map of magnet ring clamping device;
Fig. 7 is the sketch map of magnet ring clamping device and the combination of double disks combined wire spool;
Fig. 8 is one of sketch map of vertical feeding machanism;
Fig. 9 be vertical feeding machanism sketch map two;
Figure 10 is the end view of vertical feeding machanism.
Embodiment
Below in conjunction with description of drawings and embodiment invention is further described:
Full-automatic double disks combined coil winding machine shown in Fig. 1 to 10; Comprise support 1; On described support 1, be provided with double disks combined wire spool 2; On the position of placing magnet ring in the middle of the described double disks combined wire spool 2, be provided with magnet ring clamping device 3; Below described double disks combined wire spool 2, be provided with the vertical feeding machanism 4 that can magnet ring 8 be sent into said magnet ring clamping device 3; Described vertical feeding machanism 4 is connected with vibrating feeder 5 on being arranged on support 1, on described double disks combined wire spool 2 two ends, is connected with the wire agency 6 that can enamelled wire be sent into double disks combined wire spool 2 respectively, is provided with the controller 7 of each parts work of control at described support 1.
Double disks combined wire spool 2 described in the present invention comprises disk body 21; In described disk body 21, be provided with the left and right column rule chamber 22,23 that supplies lead to detour, in described left and right column rule chamber 22; The position that crosses in the middle of 23 is provided with the cell body 24 that supplies magnet ring to get into; On the disk body 21 at described cell body 24 two ends, be respectively equipped with and can enamelled wires in the left and right column rule chamber 22,23 be sent into the line needle 25 in the magnet ring 8, on described disk body 21, be provided with a plurality of respectively with said left and right column rule chamber 22; The mounting groove 26 of 23 connections is provided with the oblique wheel assembly 27 of backguy in described mounting groove 26.
The oblique wheel assembly 27 of backguy described in the present invention comprises pedestal 271; In described pedestal 271, be provided with and clamp said enamelled wire and drive it in left and right column rule chamber 22; In 23 column rules go up tiltedly wheel 272 and declivity wheel 273, described declivity wheel 273 is connected with backguy drive motors 274.
On described disk body 21, be provided with fine setting thousand parted hairs 28 of the front and back position that can regulate the oblique wheel assembly 27 of said backguy among the present invention.
On described declivity wheel 273 its oblique wheel shafts, be provided with driving pulley 275 among the present invention, described declivity wheel 273 passes through the driving belt transmission with drive motors.
Magnet ring clamping device 3 described in the present invention comprises support 31, be provided with on the described support 31 can with magnet ring 8 clampings and drive its rotation on clamp assemblies 32 and following clamp assemblies 33.
Among the present invention be provided with on the described support 31 scalable said on the governor motion 34 of distance between clamp assemblies 32 and the following clamp assemblies 33.Wherein said governor motion 34 comprises the rise pole 341 and lower dolly bar 342 that is movably arranged on the said support 31; Described rise pole 341 is movably arranged on described going up on the grip slipper 321; Described lower dolly bar 342 is movably arranged on described grip slipper 331 down last; The described clamp assemblies 32 of going up is provided with on described rise pole 341 1 ends; On described rise pole 341 other ends, be provided with adjusting nut 343, described clamp assemblies 33 down is arranged on described lower dolly bar 342 1 ends, on described lower dolly bar 342 other ends, is provided with adjusting nut 343.
Wherein said vertical feed mechanism 43 comprise be connected with said feeding assembly 42 discharging openings and can be in vertical direction, the magnet ring seat 431 that moves down, described magnet ring seat 431 is connected on the vertical telescopic drive device 432.
On described feed support 41, be provided with a guide 44 among the present invention; On described guide 44, be provided with guide rail 45; On described guide rail 45, be connected with sliding seat 46; Described magnet ring seat 431 is fixedly installed on the top of said sliding seat 46, and described sliding seat 46 is connected on the described vertical telescopic drive device 432.
The buffer 47 that contacts with 3 collisions of magnet ring clamping device when on described guide 44, being provided with 431 risings of available buffer magnet ring seat among the present invention.
Feeding assembly 42 described in the present invention comprises the Connection Block 421 that is fixedly installed on the said charging support 41, on described Connection Block 421, is connected with the feeding-passage 422 that is connected with vibrating feeder.
On described Connection Block 421 vertical direction, be provided with the regulating tank 423 that is used to regulate said feeding-passage 422 its charging angles among the present invention, described feeding-passage 422 is movably connected on the described Connection Block 421 through adjustment screw 424.
Among the present invention in below described double disks combined wire spool 2, being provided with cutting agency 9.Described cutting agency 9 comprises blanking groove 91, below described blanking groove 91, is provided with receiver 92.
In the present embodiment; Said support is provided with man-machine interface controller 7 just; Man-machine interface can be provided with the length that leaves the end of a thread after the magnet ring coiling is accomplished through Programmable Logic Controller and servomotor, and the trimming cutting knife is cut off the line of bringing from bobbin according to preseting length.Also be provided with the infrared optical fiber transducer on the said support, the infrared optical fiber transducer is positioned at the centre position of oblique wheels of backguy and magnet ring, and man-machine interface can be controlled the number of turns of magnet ring winding line through Programmable Logic Controller and infrared optical fiber transducer, thereby prevents to repeat coiling.
The workflow of the full-automatic magnetic toroid winding machine of the present invention is following:
A. sequence magnet ring preface and flow to the feeding group by vibrator supply; Deliver to magnet ring on the grip slipper by the feeding group again; Grip slipper is positioned at the center position of the handing-over of two wire spools, and left wire spool and right wire spool wire head passed the magnet ring center respectively and formed the wire spool of two sealings this moment.
B., the tubule of a hollow is arranged between left line sending group and left wire spool, and line is delivered on the trimming mouth of wire spool by this root tubule in advance.Right wire spool is identical, and after a step accomplished, the line sending group was started working, and line is delivered to wire spool from the trimming mouth, in wire spool, by oblique wheels drive line is moved in whole dish, accomplishes when the storage line length, and the line sending group quits work;
C. line is pulled out from oblique wheel owing to draw, and the line of pulling out can be on magnet ring, and by the number of turns of optical fiber detection line, each astragal can make the grip slipper that drives magnet ring rotate once, and this can make line be evenly distributed on the magnet ring.After specifying astragal to accomplish, the outlet door on wire spool can be opened, and line from then on door is discharged.After accomplishing above step, the blanking group has a manipulator, and magnet ring is taken out from grip slipper, drops then and on blanking groove, accomplishes one-period.
Claims (9)
1. full-automatic double disks combined coil winding machine; Comprise support (1); It is characterized in that: on described support (1), be provided with double disks combined wire spool (2); In the middle of described double disks combined wire spool (2), be provided with magnet ring clamping device (3) on the position of placement magnet ring; Be provided with the vertical feeding machanism (4) that can magnet ring (8) be sent into said magnet ring clamping device (3) in described double disks combined wire spool (2) below; Described vertical feeding machanism (4) is connected with vibrating feeder (5) on being arranged on support (1), on described double disks combined wire spool (2) two ends, is connected with the wire agency (6) that can enamelled wire be sent into double disks combined wire spool (2) respectively, is provided with the controller (7) of each parts work of control at described support (1).
2. full-automatic double disks combined coil winding machine according to claim 1; It is characterized in that described double disks combined wire spool (2) comprises disk body (21); In described disk body (21), be provided with the left and right column rule chamber (22,23) that supplies lead to detour, in described left and right column rule chamber (22; 23) position that crosses in the middle of is provided with the cell body (24) that supplies magnet ring to get into; On the disk body (21) at described cell body (24) two ends, be respectively equipped with and can the interior enamelled wire in left and right column rule chamber (22,23) be sent into the line needle (25) in the magnet ring (8), on described disk body (21), be provided with a plurality of respectively with said left and right column rule chamber (22; 23) mounting groove (26) that is communicated with is provided with the oblique wheel assembly of backguy (27) in described mounting groove (26).
3. full-automatic double disks combined coil winding machine according to claim 2; It is characterized in that the oblique wheel assembly of described backguy (27) comprises pedestal (271); In described pedestal (271), be provided with and clamp said enamelled wire and drive it in left and right column rule chamber (22; 23) going up of interior column rule tiltedly taken turns (272) and declivity wheel (273), and described declivity wheel (273) is connected with backguy drive motors (274).
4. full-automatic double disks combined coil winding machine according to claim 1; It is characterized in that described magnet ring clamping device (3) comprises support (31), on described support (31), be provided with and with magnet ring (8) clamping and drive the last clamp assemblies (32) and the following clamp assemblies (33) of its rotation.
5. full-automatic double disks combined coil winding machine according to claim 4; It is characterized in that the described clamp assemblies (32) of going up comprises the last grip slipper (321) that is fixedly connected on the said support (31); Be movably set with clamping wheels (322) on the grip slipper (321) on described; The described clamping wheels (322) of going up are connected with last drive wheel assemblies (324) through drive (323) on; Described clamp assemblies (33) down comprises the following grip slipper (331) that is fixedly connected on the said support (31); On described grip slipper (331) down, be movably set with clamping wheels (332) down, described clamping wheels (332) down are connected with following drive wheel assemblies (334) through a lower driving wheel (333).
6. full-automatic double disks combined coil winding machine according to claim 1; It is characterized in that described vertical feeding machanism (4) comprises feed support (41); On described feed support (41), be provided with the feeding assembly (42) that is connected with vibrating feeder, on described feed support (41), be provided with the vertical feed mechanism (43) that can the magnet ring (8) in said feeding assembly (42) discharging opening vertically be sent into its magnet ring clamper of coil winding machine from the wire spool below.
7. full-automatic double disks combined coil winding machine according to claim 6; It is characterized in that described vertical feed mechanism (43) comprise be connected with said feeding assembly (42) discharging opening and can be in vertical direction, the magnet ring seat (431) that moves down, described magnet ring seat (431) is connected on the vertical telescopic drive device (432).
8. full-automatic double disks combined coil winding machine according to claim 1; It is characterized in that being provided with cutting agency (9) in described double disks combined wire spool (2) below; Described cutting agency (9) comprises blanking groove (91), is provided with receiver (92) in described blanking groove (91) below.
9. full-automatic double disks combined coil winding machine according to claim 1; It is characterized in that described wire agency (6) comprises down-lead device (61); On described down-lead device (61) leading-out terminal, be provided with wire feeder (62); Described wire feeder (62) comprises line sending seat (621), in described line sending seat (621), is provided with fabric wheel (622), and described fabric wheel (622) is connected on the motor shaft of a line sending motor (623).
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| CN201110203215XA CN102412062A (en) | 2011-07-20 | 2011-07-20 | Full-automatic double-disc combined winding machine |
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| CN201110203215XA CN102412062A (en) | 2011-07-20 | 2011-07-20 | Full-automatic double-disc combined winding machine |
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| CN102412062A true CN102412062A (en) | 2012-04-11 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106384662A (en) * | 2015-08-07 | 2017-02-08 | 广东成启电子科技有限公司 | Chip inductor coiling device |
| CN106993258A (en) * | 2017-04-21 | 2017-07-28 | 东莞市大研自动化设备有限公司 | A kind of simple multifunctional coiling soldering machine |
| CN109065356A (en) * | 2018-07-10 | 2018-12-21 | 深圳市智源鹏发科技有限公司 | A kind of disk storage line magnetic toroid winding machine |
| CN109216010A (en) * | 2018-09-29 | 2019-01-15 | 深圳市德鑫泰实业有限公司 | A kind of ring inductance common mode coil winding machine |
| CN109903989A (en) * | 2017-12-11 | 2019-06-18 | 山东中瑞电子股份有限公司 | Outlet order controller and comprehensive ring inductance automatic coil winding machine |
| CN112967884A (en) * | 2021-03-22 | 2021-06-15 | 东莞豪达电子有限公司 | Magnetic ring winding machine |
| CN114300264A (en) * | 2021-12-28 | 2022-04-08 | 有励电子(昆山)有限公司 | Hollow inductance coil winding equipment and winding method thereof |
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Application publication date: 20120411 |