Summary of the invention
The problems referred to above that exist for existing cathode carbon block structure, the invention provides a kind of cathode carbon block structure that can reduce horizontal current in molten cathode aluminum in aluminum electrolysis cell, the change of the surface structure by cathode carbon pieces, make by ionogen Faradaic current out, can vertically via aluminium liquid, enter cathode carbon pieces in electrolytic process, reach the effect of eliminating or reducing horizontal current in aluminium liquid.
The cathode carbon block structure that can reduce horizontal current in molten cathode aluminum in aluminum electrolysis cell of the present invention comprises cathode carbon pieces and cathode steel bar, wherein the longitudinal cross-section of cathode carbon pieces end face is inverted trapezoidal structure or del structure, and cathode carbon pieces end face is provided with boss or is not provided with boss; When the longitudinal cross-section of cathode carbon pieces end face is inverted trapezoidal structure, cathode carbon pieces end face is divided into three sections, wherein interlude is parallel with cathode carbon pieces bottom surface, and interlude both sides are symmetrical tilting section, and the vertical drop at tilting section two ends is 1% ~ 6% of cathode carbon pieces axial length; When the longitudinal cross-section of cathode carbon pieces end face is del structure, cathode carbon pieces end face is divided into two symmetrical tilting sections, and the vertical drop at tilting section two ends is 1% ~ 6% of cathode carbon pieces axial length.
In said structure, when cathode carbon pieces end face is provided with boss, on each tilting section, be respectively provided with a long boss, or on each tilting section, be respectively provided with 2 ~ 5 short boss, or on each tilting section, be respectively provided with 2 ~ 5 diameters at 20 ~ 30cm cylindrical boss, or on each tilting section, be respectively provided with 2 ~ 5 length of sides at 20 ~ 30cm square column type boss; While having 2 above boss on same tilting section, each boss is uniformly distributed along the axis of tilting section.
In said structure, when each tilting section is provided with a long boss, the longitudinal length direction of long boss is parallel with the longitudinal length direction of tilting section, the distance of long boss end and cathode carbon pieces end is 5 ~ 30cm, on same cathode carbon pieces, the spacing of two long boss is 3 ~ 20cm, and the distance of the both sides of long boss and cathode carbon pieces both sides is 10 ~ 20cm.
In said structure, when each tilts to be provided with short boss, short boss axis is in the longitudinal direction vertical at the axis of length direction with cathode carbon pieces, the spacing of adjacent two short boss at cathode carbon pieces middle part is 5 ~ 20cm, the spacing of the two ends of short boss and the side of cathode carbon pieces is 10 ~ 20cm, and the width of short boss is 20 ~ 30cm.
In said structure, the length≤20cm of described interlude.
In said structure, when cathode carbon pieces end face is provided with boss, the height of boss is 9 ~ 15cm.
In said structure, described cathode carbon pieces bottom offers steel bar trough or 4 steel bar troughs of lining up two rows of 2 perforations, in each steel bar trough, is provided with cathode steel bar; Make firm by ramming with ramming paste in space between cathode steel bar and steel bar trough.
In said structure, the longitudinal cross-section of described cathode carbon pieces end face is inverted trapezoidal structure or del structure; And when the longitudinal cross-section of cathode carbon pieces end face is inverted trapezoidal structure, the length≤20cm of its interlude; When the length of interlude is 0, the longitudinal cross-section of cathode carbon pieces end face becomes triangular structure.
In said structure, when cathode carbon pieces end face is provided with boss, boss and cathode carbon pieces are structure as a whole or are embedded on the end face of cathode carbon pieces; When boss is embedded in cathode carbon pieces end face, cathode carbon pieces surface is provided with embedding groove, and boss is fixed in embedding groove by ramming paste.
The hole shape face that the two ends of the cathode carbon pieces upper surface that the cathode carbon block structure that can reduce horizontal current in molten cathode aluminum in aluminum electrolysis cell of the present invention adopts tilt gradually to center, replace traditional horizontal plane, make the interior Faradaic current via ionogen vertical direction out of electrolyzer in electrolytic process vertically by aluminium liquid, enter cathode carbon pieces again, thereby reach the object of eliminating or greatly reducing horizontal current in electric tank cathode aluminium liquid.The present invention is not only applicable to the electrolyzer that cathode carbon pieces surface does not have boss, also being applicable to cathode carbon pieces surface has the cathode carbon pieces of the special-shaped cathode structure electrolysis groove of boss, is also applicable to the cathode construction electrolyzer that there is TiB2/C composite coating on cathode carbon pieces surface.
Embodiment
The cathode carbon pieces length adopting in the embodiment of the present invention is 3300mm, and wide is 515mm, and height is 450 ~ 550mm.
Between two sides of cathode steel bar and the steel bar trough of cathode carbon pieces, with Carbon ramming paste, make firm by ramming, between cathode steel bar upper surface and cathode steel bar trench bottom, with Carbon ramming paste, make firm by ramming or fill with Graphite Powder 99, the thickness of ramming paste is 10 ~ 20mm, and during filled stone ink powder, the thickness of Graphite Powder 99 is 5 ~ 10mm.
embodiment 1
Can reduce the cathode carbon block structure of horizontal current in molten cathode aluminum in aluminum electrolysis cell as shown in Figure 1, B-B face structure as shown in Figure 2, A-A face structure as shown in Figure 3, comprise cathode carbon pieces 1 and cathode steel bar 2, cathode carbon pieces 1 bottom offers 4 steel bar troughs of lining up two rows, is provided with cathode steel bar 2 in each steel bar trough; Make firm by ramming with ramming paste 3 in space between cathode steel bar 2 and steel bar trough;
The longitudinal cross-section of cathode carbon pieces end face is inverted trapezoidal structure, and cathode carbon pieces end face is divided into three sections, and interlude is parallel with cathode carbon pieces bottom surface, and interlude both sides are symmetrical tilting section, and the vertical drop at tilting section two ends is 3% of cathode carbon pieces axial length; The length 10cm of interlude;
Through experiment and calculating, adopt above-mentioned cathode carbon block structure to carry out electrolysis of aluminum, can reduce significantly electric tank cathode aluminium liquid inherence distributes along the horizontal current on electric tank cathode charcoal piece longitudinal direction, effectively reduce the liquid fluctuating of electric tank cathode aluminium liquid, not only can reduce the solution loss of aluminium, current efficiency is improved, and can make bath voltage reduce, reach the object that reduces electrolysis of aluminum power consumption.
embodiment 2
Can reduce the cathode carbon block structure of horizontal current in molten cathode aluminum in aluminum electrolysis cell as shown in Figure 4, as shown in Figure 5, A-A face structure as shown in Figure 6, comprises cathode carbon pieces 1 and cathode steel bar 2 to vertical view, cathode carbon pieces 1 bottom offers the steel bar trough of 2 perforations, is provided with cathode steel bar 2 in each steel bar trough; Make firm by ramming with ramming paste 3 in space between cathode steel bar 2 and steel bar trough;
The longitudinal cross-section of cathode carbon pieces end face is inverted trapezoidal structure, and cathode carbon pieces end face is provided with boss; Cathode carbon pieces end face is divided into three sections, and wherein interlude is parallel with cathode carbon pieces bottom surface, and interlude both sides are symmetrical tilting section, and the vertical drop at tilting section two ends is 1% of cathode carbon pieces axial length; The length 20cm of interlude;
On each tilting section, be respectively provided with a long boss, two long boss are symmetrical arranged, the longitudinal length direction (axially) of long boss is parallel with the longitudinal length direction (axially) of tilting section, the spacing of two long boss is 20cm, and a side of close cathode carbon pieces end and the distance of cathode carbon pieces end of each long boss are 10cm; The distance of the both sides of long boss and cathode carbon pieces both sides is 20cm; The height of long boss is 9cm; Long boss and cathode carbon pieces are structure as a whole;
Through experiment and calculating, adopt above-mentioned cathode carbon block structure to carry out electrolysis of aluminum, can reduce significantly electric tank cathode aluminium liquid inherence distributes along the horizontal current on electric tank cathode charcoal piece longitudinal direction, effectively reduce the liquid fluctuating of electric tank cathode aluminium liquid, not only can reduce the solution loss of aluminium, current efficiency is improved, and can make bath voltage reduce, reach the object that reduces electrolysis of aluminum power consumption.
embodiment 3
Can reduce the cathode carbon block structure of horizontal current in molten cathode aluminum in aluminum electrolysis cell as shown in Figure 7, as shown in Figure 8, A-A face structure as shown in Figure 9, comprises cathode carbon pieces 1 and cathode steel bar 2 to vertical view, cathode carbon pieces 1 bottom offers the steel bar trough of 2 perforations, is provided with cathode steel bar 2 in each steel bar trough; Make firm by ramming with ramming paste 3 in space between cathode steel bar 2 and steel bar trough;
The longitudinal cross-section of cathode carbon pieces end face is inverted trapezoidal structure, and cathode carbon pieces end face is provided with boss; Cathode carbon pieces end face is divided into three sections, and wherein interlude is parallel with cathode carbon pieces bottom surface, and interlude both sides are symmetrical tilting section, and the vertical drop at tilting section two ends is 5% of cathode carbon pieces axial length; The length 3cm of interlude;
On each tilting section, be respectively provided with a long boss, two long boss are symmetrical arranged, the longitudinal length direction (axially) of long boss is parallel with the longitudinal length direction (axially) of tilting section, the spacing of two long boss is 3cm, and a side of close cathode carbon pieces end and the distance of cathode carbon pieces end of each long boss are 20cm; The distance of the both sides of long boss and cathode carbon pieces both sides is 10cm; The height of long boss is 12cm; Long boss and cathode carbon pieces are structure as a whole;
Through experiment and calculating, adopt above-mentioned cathode carbon block structure to carry out electrolysis of aluminum, can reduce significantly electric tank cathode aluminium liquid inherence distributes along the horizontal current on electric tank cathode charcoal piece longitudinal direction, effectively reduce the liquid fluctuating of electric tank cathode aluminium liquid, not only can reduce the solution loss of aluminium, current efficiency is improved, and can make bath voltage reduce, reach the object that reduces electrolysis of aluminum power consumption.
embodiment 4
Can reduce the cathode carbon block structure of horizontal current in molten cathode aluminum in aluminum electrolysis cell as shown in figure 10, vertical view as shown in figure 11, A-A face structure as shown in figure 12, comprise cathode carbon pieces 1 and cathode steel bar 2, cathode carbon pieces 1 bottom offers 4 steel bar troughs of lining up two rows, is provided with cathode steel bar 2 in each steel bar trough; Make firm by ramming with ramming paste 3 in space between cathode steel bar 2 and steel bar trough;
The longitudinal cross-section of cathode carbon pieces end face is inverted trapezoidal structure, cathode carbon pieces end face is provided with boss, and cathode carbon pieces end face is divided into three sections, and wherein interlude is parallel with cathode carbon pieces bottom surface, interlude both sides are symmetrical tilting section, and the vertical drop at tilting section two ends is 6% of cathode carbon pieces axial length; The length 5cm of interlude;
On each tilting section, be respectively provided with 2 diameters at 20 ~ 30cm cylindrical boss 4, each cylindrical boss 4 is uniformly distributed along the axis of tilting section, is highly 15cm;
Cylindrical boss 4 is embedded on the end face of cathode carbon pieces, and cathode carbon pieces surface is provided with embedding groove, and cylindrical boss 4 is fixed in embedding groove by ramming paste;
Through experiment and calculating, adopt above-mentioned cathode carbon block structure to carry out electrolysis of aluminum, can reduce significantly electric tank cathode aluminium liquid inherence distributes along the horizontal current on electric tank cathode charcoal piece longitudinal direction, effectively reduce the liquid fluctuating of electric tank cathode aluminium liquid, not only can reduce the solution loss of aluminium, current efficiency is improved, and can make bath voltage reduce, reach the object that reduces electrolysis of aluminum power consumption.
embodiment 5
The cathode carbon block structure that can reduce horizontal current in molten cathode aluminum in aluminum electrolysis cell comprises cathode carbon pieces and cathode steel bar, and 4 steel bar troughs of lining up two rows are offered in cathode carbon pieces bottom, in each steel bar trough, are provided with cathode steel bar; Make firm by ramming with ramming paste in space between cathode steel bar and steel bar trough;
When the longitudinal cross-section of cathode carbon pieces end face is del structure, cathode carbon pieces end face is divided into two symmetrical tilting sections, and the vertical drop at tilting section two ends is 6% of cathode carbon pieces axial length.
embodiment 6
The cathode carbon block structure that can reduce horizontal current in molten cathode aluminum in aluminum electrolysis cell comprises cathode carbon pieces and cathode steel bar, and cathode carbon pieces bottom offers the steel bar trough of 2 perforations, in each steel bar trough, is provided with cathode steel bar; Make firm by ramming with ramming paste in space between cathode steel bar and steel bar trough;
When the longitudinal cross-section of cathode carbon pieces end face is del structure, cathode carbon pieces end face is divided into two symmetrical tilting sections, and the vertical drop at tilting section two ends is 1% of cathode carbon pieces axial length.
embodiment 7
Can reduce the cathode carbon block structure of horizontal current in molten cathode aluminum in aluminum electrolysis cell with embodiment 4, difference is: on each tilting section, be respectively provided with 3 diameters at 25cm cylindrical boss.
embodiment 8
Can reduce the cathode carbon block structure of horizontal current in molten cathode aluminum in aluminum electrolysis cell with embodiment 4, difference is: on each tilting section, be respectively provided with 5 diameters at 30cm cylindrical boss.
embodiment 9
Can reduce the cathode carbon block structure of horizontal current in molten cathode aluminum in aluminum electrolysis cell with embodiment 4, difference is: on each tilting section, be respectively provided with 2 length of sides at 20cm square column type boss.
embodiment 10
Can reduce the cathode carbon block structure of horizontal current in molten cathode aluminum in aluminum electrolysis cell with embodiment 4, difference is: on each tilting section, be respectively provided with 4 length of sides at 30cm square column type boss.
embodiment 11
Can reduce the cathode carbon block structure of horizontal current in molten cathode aluminum in aluminum electrolysis cell with embodiment 4, difference is: on each tilting section, be respectively provided with 5 length of sides at 25cm square column type boss.
embodiment 12
Can reduce the cathode carbon block structure of horizontal current in molten cathode aluminum in aluminum electrolysis cell with embodiment 2, difference is: on each tilting section, be respectively provided with 2 short boss, short boss axis is in the longitudinal direction vertical at the axis of length direction with cathode carbon pieces, the spacing of adjacent two short boss at cathode carbon pieces middle part is 5cm, the spacing of the two ends of short boss and the side of cathode carbon pieces is 10cm, and the width of short boss is 20cm; On same tilting section, each short boss is uniformly distributed along the axis of tilting section, and each boss and cathode carbon pieces are structure as a whole.
embodiment 13
Can reduce the cathode carbon block structure of horizontal current in molten cathode aluminum in aluminum electrolysis cell with embodiment 2, difference is: on each tilting section, be respectively provided with 4 short boss, short boss axis is in the longitudinal direction vertical at the axis of length direction with cathode carbon pieces, the spacing of adjacent two short boss at cathode carbon pieces middle part is 10cm, the spacing of the two ends of short boss and the side of cathode carbon pieces is 15cm, and the width of short boss is 25cm; On same tilting section, each short boss is uniformly distributed along the axis of tilting section, and each boss and cathode carbon pieces are structure as a whole.
embodiment 14
Can reduce the cathode carbon block structure of horizontal current in molten cathode aluminum in aluminum electrolysis cell with embodiment 2, difference is: on each tilting section, be respectively provided with 5 short boss, short boss axis is in the longitudinal direction vertical at the axis of length direction with cathode carbon pieces, the spacing of adjacent two short boss at cathode carbon pieces middle part is 20cm, the spacing of the two ends of short boss and the side of cathode carbon pieces is 20cm, and the width of short boss is 30cm; On same tilting section, each short boss is uniformly distributed along the axis of tilting section, and each boss and cathode carbon pieces are structure as a whole.