CN102385367A - Remote intelligent monitoring and feedback system and method of hoist - Google Patents
Remote intelligent monitoring and feedback system and method of hoist Download PDFInfo
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- CN102385367A CN102385367A CN2011102832352A CN201110283235A CN102385367A CN 102385367 A CN102385367 A CN 102385367A CN 2011102832352 A CN2011102832352 A CN 2011102832352A CN 201110283235 A CN201110283235 A CN 201110283235A CN 102385367 A CN102385367 A CN 102385367A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses a remote intelligent monitoring and feedback system and method of a hoist, which are used for managing the operating conditions of the hoist for opening and closing a gate in the hydraulic engineering. The system comprises a local monitoring deice, a control management device, a different-place background remote expert system and a data transmission device. Faults occurring during the operation of the hoist are solved in online monitoring and remote control manners; therefore, the system has the advantages of accurate monitoring data and fast information transfer; the faults occurring during the operation of the hoist can be effectively solved so that the stable and normal operation of the devices are maintained; and the safe operation of hydraulic engineering and hydropower facilities is effectively ensured.
Description
Technical field
The present invention relates to a kind of headstock gear remote monitoring and feedback system and method, belong to Hydraulic and Hydro-Power Engineering management equipment field.
Background technology
In all kinds of large-scale plumbing, Hydraulic and Hydro-Power Engineering; Headstock gear is used to control the opening and closing of big-and-middle-sized cast iron gate and steel gate; Have transmission efficiency height, stable advantage, can be divided into hydraulic headstock gear, rolling open and close machine, door machine, handwheel headstock gear, hand headstock gear, worm-type open-close machine etc. by type.Landform is comparatively disperseed because the working-yard of Hydraulic and Hydro-Power Engineering often is arranged on, remote place; Usually adopt the mode of remote monitoring to carry out the monitoring and the maintenance of headstock gear equipment working state, traditional supervisory system is more backward, can not be accurately, the duty of mediation device all sidedly; Information is passed on rapid inadequately, accurate; In case fault takes place, can not find out timely and accurately equipment failure with and solve fault, be unfavorable for the safe operation of equipment.
Summary of the invention
In order to solve the problem that exists in the prior art, the invention provides a kind of headstock gear long-distance intelligent monitoring and feedback system, it is characterized in that, comprising:
Carry out the local control and management equipment of data analysis and management;
Be arranged on the monitoring device of each service part of headstock gear, said monitoring device is connected with local control and management equipment;
Data transmission device comprises wired transmission equipment or radio transmission apparatus;
Backstage remote expert system; Said control and management equipment is connected with backstage remote expert system through data transmission device; Said backstage remote expert system comprises data processing equipment and database server, and said database server is made up of storage expertise and the knowledge data base of experience and the database of headstock gear service data parameter.
Further technical scheme:
Said control and management equipment comprises PLC system and the computer equipment that is connected with the PLC system.
Said computer equipment is connected with exterior display screen through outside output interface, when headstock gear breaks down, can directly obtain the real-time failure message of equipment.
Said monitoring device also comprises fixed or movable camera, can come to catch the fault real-time scene through fixing camera and the dollying head that the scene is set for exceptional fault comprehensively, makes things convenient for backstage remote expert system remote diagnosis and maintenance.
The method of a kind of headstock gear long-distance intelligent monitoring and feedback is characterized in that, may further comprise the steps:
1), on each service part of headstock gear, detection means is set, said detection means be arranged on local control and management equipment and be connected, through the service data parameter of said control and management device storage, analysis and each service part of demonstration;
2), the data parameters analysis is normal, execution in step a;
The data parameters analysis is unusual, execution in step b;
3), above-mentioned steps a comprises:
Said data parameters is formed the daily record of work of headstock gear;
Said control and management equipment is connected with the backstage remote expert system that is arranged on the strange land through data transmission device, and the analysis module through said backstage remote expert system carries out analysis and arrangement to the operation daily record of work of headstock gear;
Above-mentioned steps b comprises:
Send warning through acoustic control, light-operated or image display device, show fault, the fault content is judged, carry out this locality and solve the fault step, perhaps carry out the long-range step of seeking help, the processing module of triggering backstage remote expert system;
Daily record of work with said data parameters formation headstock gear transfers to backstage remote expert system through data transmission device with daily record of work, carries out the analysis and arrangement of data through analysis module.
The said long-range step of seeking help comprises:
Catch the working site image of each equipment of headstock gear through camera, said image and said supplemental characteristic are transferred to the backstage remote expert system in strange land, carry out the fault analysis step through data transmission device;
Make the fault solution, the fault solution is transferred to said control and management equipment, carry out the fault handling step through data transmission device.
The present invention is through the running status on-line monitoring of Hydraulic and Hydro-Power Engineering headstock gear and long-range backstage remote expert system.At first the duty of headstock gear is carried out on-line monitoring; Monitoring Data is informed the user through communications with modes such as information or screen displays; Reach real-time monitoring to the headstock gear working condition; When breaking down, backstage capable of using remote expert system carries out the real time fail diagnosis, instructs the field personnel to keep in repair fast.Can through wired or wireless transmission mode fault graph be looked like to reach backstage remote expert system through the camera of system's prepackage for exceptional fault in addition; Carry out fault diagnosis and pass word processing scheme or image demonstration back the headstock gear user again by the expert is online, realize remote live maintenance service headstock gear.Remote expert system in backstage can come through the running log to headstock gear statistical study is carried out in equipment failure in addition, headstock gear is changed to repair based on condition of component from scheduled overhaul, and can utilize the present invention to make the prophylactic repair scheme of equipment.The present invention have monitoring accurately, the information transmission in time, fault solves conveniently advantage.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the schematic flow sheet of the inventive method.
Embodiment
In order to illustrate technical scheme of the present invention and technical purpose, the present invention is done further introduction below in conjunction with accompanying drawing and embodiment.
As shown in Figure 1, a kind of headstock gear long-distance intelligent monitoring and feedback system comprise:
Be arranged on local control and management equipment, the operational factor of local device is carried out data analysis and management;
Be arranged on the monitoring device of each service part of headstock gear, said monitoring device is connected with said control and management equipment, and the real time execution supplemental characteristic of each service part is transferred in the control and management equipment;
Data transmission device comprises wired transmission equipment or radio transmission apparatus, can the supplemental characteristic in the local control and management equipment be transferred to backstage remote expert system.Said backstage remote expert system comprises data processing equipment and database server; Said database server is made up of storage expertise and the knowledge data base of experience and the database of headstock gear service data parameter, and said backstage remote expert system also comprises the equipment such as display that are connected with data processing equipment.
Said control and management equipment comprises PLC system and the computer equipment that is connected with the PLC system, and said computer equipment is connected with exterior display screen through outside output interface, can the running status of headstock gear be shown in real time.
A kind of method of using above-mentioned headstock gear long-distance intelligent monitoring and feedback system may further comprise the steps:
1), on each service part of headstock gear, the monitoring device is set, said monitoring device be arranged on local control and management equipment and be connected, through the service data parameter of said control and management device storage, analysis and each service part of demonstration;
2), the data parameters analysis is normal, execution in step a;
The data parameters analysis is unusual, execution in step b;
3), above-mentioned steps a comprises:
Said data parameters is formed the daily record of work of headstock gear;
Said control and management equipment is connected with the backstage remote expert system that is arranged on the strange land through data transmission device, and the analysis module through said backstage remote expert system carries out analysis and arrangement to the operation daily record of work of headstock gear;
Above-mentioned steps b comprises:
Send warning through acoustic control, light-operated or image display device, show fault, the fault content is judged, carry out this locality and solve the fault step, perhaps carry out long-range seeking help, the processing module step of triggering backstage remote expert system.For some exceptional faults; Also can catch the working site image of each equipment of headstock gear through camera fixing and that move; Through data transmission device said image and said supplemental characteristic are transferred to the backstage remote expert system in strange land, further carry out faults analysis, make the fault solution then; Through data transmission device the fault solution is transferred to said control and management equipment, carries out the fault handling step by the staff of this locality.Simultaneously, the daily record of work that also will the operational data parameter and the fault data of equipment be formed headstock gear transfers to backstage remote expert system through data transmission device with daily record of work, carries out the analysis and arrangement of data through analysis module.So operation daily record of work of headstock gear; Not only comprise the opening the door of headstock gear/lockup, open and close number of times, operate as normal parameters such as accumulative total stroke, letdown flow; Also comprise the content of each fault etc.; With this optimization the data support is provided,, can regroups rational overhaul of the equipments schedule through statistical study to the fault content for the planning management of Hydraulic and Hydro-Power Engineering; Change the maintenance mode of headstock gear the repair based on condition of component of science into by scheduled overhaul, reduced the expenditure cost of plant maintenance.
Below disclose the present invention with preferred embodiment, so it is not in order to restriction the present invention, and all employings are equal to replacement or the technical scheme that obtained of equivalent transformation mode, all drop within protection scope of the present invention.
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Claims (6)
1. a headstock gear long-distance intelligent is monitored and feedback system, it is characterized in that, comprising:
Carry out the local control and management equipment of data analysis and management;
Be arranged on the monitoring device of each service part of headstock gear, said monitoring device is connected with said control and management equipment;
Data transmission device comprises wired transmission equipment or radio transmission apparatus;
Backstage remote expert system; Said control and management equipment is connected with backstage remote expert system through data transmission device; Said backstage remote expert system comprises data processing equipment and database server, and said database server is made up of storage expertise and the knowledge data base of experience and the database of headstock gear service data parameter.
2. a kind of headstock gear long-distance intelligent monitoring according to claim 1 and feedback system is characterized in that said control and management equipment comprises PLC system and the computer equipment that is connected with the PLC system.
3. a kind of headstock gear long-distance intelligent monitoring according to claim 2 and feedback system is characterized in that said computer equipment is connected with exterior display screen through outside output interface.
4. a kind of headstock gear long-distance intelligent monitoring according to claim 1 and 2 and feedback system is characterized in that said monitoring device also comprises fixed or movable camera.
5. the method that the headstock gear long-distance intelligent is monitored and fed back is characterized in that, may further comprise the steps:
1), on each service part of headstock gear, the monitoring device is set, said monitoring device be arranged on local control and management equipment and be connected, through the service data parameter of said control and management device storage, analysis and each service part of demonstration;
2), the data parameters analysis is normal, execution in step a;
The data parameters analysis is unusual, execution in step b;
3), above-mentioned steps a comprises:
Said data parameters is formed the daily record of work of headstock gear;
Said control and management equipment is connected with the backstage remote expert system that is arranged on the strange land through data transmission device, and the analysis module through said backstage remote expert system carries out analysis and arrangement to the operation daily record of work of headstock gear;
Above-mentioned steps b comprises:
Send warning through acoustic control, light-operated or image display device, show fault, the fault content is judged, carry out this locality and solve the fault step, perhaps carry out the long-range step of seeking help, the processing module of triggering backstage remote expert system;
Daily record of work with said data parameters formation headstock gear transfers to backstage remote expert system through data transmission device with daily record of work, carries out the analysis and arrangement of data through analysis module.
6. a kind of headstock gear long-distance intelligent monitoring according to claim 5 and feedback method is characterized in that the said long-range step of seeking help comprises:
Catch the working site image of each equipment of headstock gear through camera, said image and said supplemental characteristic are transferred to the backstage remote expert system in strange land, carry out the fault analysis step through data transmission device;
Make the fault solution, the fault solution is transferred to said control and management equipment, carry out the fault handling step through data transmission device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2011102832352A CN102385367A (en) | 2011-09-22 | 2011-09-22 | Remote intelligent monitoring and feedback system and method of hoist |
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| CN2011102832352A CN102385367A (en) | 2011-09-22 | 2011-09-22 | Remote intelligent monitoring and feedback system and method of hoist |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103676801A (en) * | 2012-09-14 | 2014-03-26 | 江苏晨光盛得液压设备有限公司 | Hydraulic hoist remote control diagnosis and control system |
| CN103823458A (en) * | 2014-03-17 | 2014-05-28 | 广东华南计算技术研究所 | Remote diagnosis device, method and system for equipment |
| CN105988457A (en) * | 2015-02-03 | 2016-10-05 | 刘炎 | Ship or offshore mobile platform watertight equipment monitoring and fault diagnosis system |
| CN108052068A (en) * | 2018-01-10 | 2018-05-18 | 中设设计集团股份有限公司 | A kind of ship lock headstock gear sensing device and its remote fault diagnosis method |
| CN109443424A (en) * | 2018-10-12 | 2019-03-08 | 湖北工业大学 | A kind of arc open-close sluice gate status monitoring and error comprehensive diagnosis method |
| CN109916929A (en) * | 2019-03-18 | 2019-06-21 | 贵州电网有限责任公司 | A kind of offline diagnostic method of GIS equipment X-ray image network, device and electronic equipment |
| CN112348256A (en) * | 2020-11-06 | 2021-02-09 | 常州市成丰流量仪表有限公司 | Solution feedback system of flowmeter |
| CN112367358A (en) * | 2020-10-20 | 2021-02-12 | 珠海格力电器股份有限公司 | Equipment monitoring method, storage medium, electronic equipment and door lock device |
| CN112466018A (en) * | 2020-12-08 | 2021-03-09 | 广东省安心加科技有限公司 | Access control abnormity query method, terminal and storage medium |
| CN117825078A (en) * | 2022-12-29 | 2024-04-05 | 江苏哈斯顿液压有限公司 | Hydraulic hoist fault remote diagnosis system |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103676801A (en) * | 2012-09-14 | 2014-03-26 | 江苏晨光盛得液压设备有限公司 | Hydraulic hoist remote control diagnosis and control system |
| CN103823458A (en) * | 2014-03-17 | 2014-05-28 | 广东华南计算技术研究所 | Remote diagnosis device, method and system for equipment |
| CN105988457A (en) * | 2015-02-03 | 2016-10-05 | 刘炎 | Ship or offshore mobile platform watertight equipment monitoring and fault diagnosis system |
| CN108052068A (en) * | 2018-01-10 | 2018-05-18 | 中设设计集团股份有限公司 | A kind of ship lock headstock gear sensing device and its remote fault diagnosis method |
| CN108052068B (en) * | 2018-01-10 | 2024-02-09 | 华设设计集团股份有限公司 | Ship lock headstock gear sensing device and remote fault diagnosis method thereof |
| CN109443424A (en) * | 2018-10-12 | 2019-03-08 | 湖北工业大学 | A kind of arc open-close sluice gate status monitoring and error comprehensive diagnosis method |
| CN109443424B (en) * | 2018-10-12 | 2021-03-16 | 湖北工业大学 | Method for monitoring and comprehensively diagnosing state of arc-shaped opening and closing gate |
| CN109916929A (en) * | 2019-03-18 | 2019-06-21 | 贵州电网有限责任公司 | A kind of offline diagnostic method of GIS equipment X-ray image network, device and electronic equipment |
| CN112367358A (en) * | 2020-10-20 | 2021-02-12 | 珠海格力电器股份有限公司 | Equipment monitoring method, storage medium, electronic equipment and door lock device |
| CN112348256A (en) * | 2020-11-06 | 2021-02-09 | 常州市成丰流量仪表有限公司 | Solution feedback system of flowmeter |
| CN112466018A (en) * | 2020-12-08 | 2021-03-09 | 广东省安心加科技有限公司 | Access control abnormity query method, terminal and storage medium |
| CN117825078A (en) * | 2022-12-29 | 2024-04-05 | 江苏哈斯顿液压有限公司 | Hydraulic hoist fault remote diagnosis system |
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Application publication date: 20120321 |