CN102358559B - Pneumatic vacuum front and rear overturn sucking disc machine and application equipment thereof - Google Patents
Pneumatic vacuum front and rear overturn sucking disc machine and application equipment thereof Download PDFInfo
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- CN102358559B CN102358559B CN201110298810.6A CN201110298810A CN102358559B CN 102358559 B CN102358559 B CN 102358559B CN 201110298810 A CN201110298810 A CN 201110298810A CN 102358559 B CN102358559 B CN 102358559B
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Abstract
The invention provides a pneumatic vacuum front and rear overturn sucking disc machine and application equipment thereof. The application equipment comprises two parts, namely a hanging part and a pneumatic vacuum sucking disc machine, wherein the hanging part is an upright-type or wall-type cantilever crane, and a sliding trolley slides in an Omega rail in a hanging mode; in the pneumatic vacuum sucking disc machine, the flexible function of two cylinders and the mechanical cooperation of a mechanical shaft are used for the machine to lift, stand, lie and overturn; according to the characteristics of high efficiency and stability of a vacuum generator, in the flow control conversion of a scavenging valve, a check valve and a pneumatic control element, vacuum pressure causes the machine to instantaneously generate vacuum pressure to adsorb plates; and the sucking disc machine is hung on the sliding trolley in a hanger rail to cooperate with the cantilever crane to rotate, so that a user can rise, translate and rotate vertically to the plane as well as convey and produce horizontal overturn adsorbing plates within the radius diameter of 270 degrees.
Description
Technical field
The present invention relates to a kind of lifting haulage equipment, relate in particular to a kind of sucker machine.
Background technology
The haulage equipment of existing carrying flat plate, the lifting and simple Telescopic-cylinder of using chain hoist ceiling crane, vacuum pump produces vacuum and adsorbs and carrying plate; Or utilize crane-suspended fixture carrying plate; Chain lifting sheet material, rocks obvious control inconvenience, and danger coefficient is larger.It is consuming time longer that vacuum pump produces vacuum; Hoisting crane work efficiency is extremely low, and suspension clamp danger coefficient is high.
In present production procedure, there are many situations that need carrying large sheet material, as glass, stone material, steel plates etc., are badly in need of providing a kind of simple to operate, safety, can realize the haulage equipment of upset.Specifically, a people can operate haulage equipment exactly, and the sheet material phenomenon that drops can not occur yet in suddenly power-off, makes sheet material from horizontal surface to vertical plane or from vertical plane to horizontal surface or the upset on inclined-plane.
Summary of the invention
In order to solve problem in prior art, the invention provides a kind of Pneumatic vacuum front and back overturn sucker machine, it comprises air operated control gas circuit, control box, air cylinder support, suction cup carrier, Suction cup assembly, master cylinder, S. A., little cylinder, stingy cylinder rotation seat, described air operated control gas circuit is arranged in described control box, control box is set on air cylinder support, master cylinder, little cylinder, described stingy cylinder rotation seat is arranged on air cylinder support, air cylinder support corresponding to described stingy cylinder rotation seat is provided with the through hole for the cylinder axis through little cylinder, described Suction cup assembly is arranged in described suction cup carrier, described air cylinder support is connected by S. A. with suction cup carrier, the end of the cylinder axis of described little cylinder is flexibly connected with suction cup carrier.
Suction cup carrier, under the promotion of little cylinder, can be rotated and reach 100 degree around S. A., reaches load to be transferred to vertically or by the object that vertically transfers level to by level.By operator's control, can pick and place more easily in various corner brackets.
Pneumaticly be connected than the stability of chain electric block and toughness and be greatly improved with suspention pull bar, handling move mode is steadily easy; Vacuum generator is shorter than the time of vacuum pump generation vacuum, and gas circuit vacuum pressure completes vacuum state within 3 seconds.This equipment adopts the principle design of pure Pneumatic pressure, when unexpected power-off, even if air compressor can not have been worked, the sheet material phenomenon that drops can not occur yet, and has increased the safety of producing.
As a further improvement on the present invention, also comprise hanging axis and U-shaped suspension bracket, the end of the cylinder axis of described master cylinder is connected with hanging axis, between hanging axis and U-shaped suspension bracket, adopts surface bearing to be connected.
Master cylinders is connected on travelling car by axle and U-shaped suspension bracket, and when promoting machine, travelling car just can move freely in guide rail, moves to flexibly destination.Between hanging axis and U-shaped, with surface bearing, coordinate, make machine energy pulsation-free rotating 360 degrees, more convenient absorption and put down load.
As a further improvement on the present invention, described suction cup carrier is provided with at least two Suction cup assemblies.Sucker layout versatile and flexible: can be 2,4,6,8, can be also odd number, can be special for shape, thereby the special load of size is freely selected to regulate by client and adopted the most rational layout type.By the layout of Suction cup assembly, at least can obtain the sucker framework of the different sizes of 3-6 kind, for adsorbing different sizes and special-shaped load.
As a further improvement on the present invention, described suction cup carrier is provided with length adjustment track.Orbit adjusting makes sucker flexible, and sucker can, according to load shape size left and right adjusting, reach the apply in a flexible way different sizes of absorption or special-shaped load.
As a further improvement on the present invention, described air cylinder support is provided with delta-shaped members, by delta-shaped members, is connected with suction cup carrier.
As a further improvement on the present invention, described control box is provided with two handrails.
As a further improvement on the present invention, adopt automatic vacuum absorption, as long as allow sucker can automatically produce vacuum near load, in 3 seconds, complete adsorption function.
As a further improvement on the present invention, the design of control button switch and two key venting function, effectively protection is because error pushes the wrong button or the unstable infringement bringing of one-handed performance.
An overturn sucker machine before and after wall type cantilever crane Pneumatic vacuum, it comprises and is arranged on the sliding rail coordinating with U-shaped suspension bracket on body of wall, described sucker machine is the sucker machine described in above-mentioned any one.
As a further improvement on the present invention, be arranged between sliding rail on body of wall and body of wall as being flexibly connected.
Overturn sucker machine before and after wall type cantilever crane Pneumatic vacuum, economizes ground space, easy for installation, can be around wall column Rotate 180 degree.
An overturn sucker machine before and after column cantilever crane Pneumatic vacuum, it comprises and is arranged on the sliding rail coordinating with U-shaped suspension bracket on column, described sucker machine is the sucker machine described in above-mentioned any one, between described column and sliding rail for being flexibly connected.
Overturn sucker machine before and after column cantilever crane Pneumatic vacuum, saves space, installs freely, can rotate 270 degree around column.
An overturn sucker machine before and after constitutional formula cantilever crane Pneumatic vacuum, it comprises rectangular constitutional formula group frame, and framework is provided with the sliding rail coordinating with U-shaped suspension bracket, and described sucker machine is the sucker machine described in above-mentioned any one.
Overturn sucker machine before and after constitutional formula cantilever crane Pneumatic vacuum, applicable ground there is not again the processing district, center of wall between having no time, can realize all around and keeping straight on.
The invention has the beneficial effects as follows: sucker machine is suspended in hanger rail on sliding machine, coordinate cantilever crane rotation, thereby make user in the scope of orbit radius 270 degree, to accomplish to hoist, translation, sleeping vertical upset, the carrying of absorption flat plate is produced.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is the structural representation of the A of Fig. 1;
Fig. 3 is overturn structure schematic diagram of the present invention;
Fig. 4 is overturn sucker machine structural representation before and after column cantilever crane Pneumatic vacuum of the present invention;
Fig. 5 is overturn sucker machine structural representation before and after wall type cantilever crane Pneumatic vacuum of the present invention;
Fig. 6 is overturn sucker machine structural representation before and after constitutional formula cantilever crane Pneumatic vacuum of the present invention;
Fig. 7 is the overall gas circuit structure schematic diagram of the present invention;
Fig. 8 is the structural representation that divides frame table to show Fig. 1;
Fig. 9 is the enlarged drawing of A110 part in Fig. 9;
Figure 10 is the enlarged drawing of A210 part in Fig. 9;
Figure 11 is the enlarged drawing of A310 part in Fig. 9;
Figure 12 is the enlarged drawing of A410 part in Fig. 9;
Figure 13 is the enlarged drawing of A510 part in Fig. 9.
In figure, each component names is as follows: control box 1, air cylinder support 2, suction cup carrier 3, Suction cup assembly 4, master cylinder 5, S. A. 6, stingy cylinder 7, stingy cylinder rotation seat 8, hanging axis 9, U-shaped suspension bracket 10, travelling car 11, guide rail 12.
The specific embodiment
Below in conjunction with accompanying drawing explanation and the specific embodiment, the present invention is further described.
Overturn sucker machine before and after a kind of Pneumatic vacuum, it comprises air operated control gas circuit, control box 1, air cylinder support 2, suction cup carrier 3, Suction cup assembly 4, master cylinder 5, S. A. 6, stingy cylinder 7, stingy cylinder rotation seat 8, described air operated control gas circuit is arranged in described control box 1, and described control box 1 is provided with two handrails.Control box 1, master cylinder 5, stingy cylinder 7 are set on air cylinder support 2, described stingy cylinder rotation seat 8 is arranged on air cylinder support 2, the air cylinder support 2 of described stingy cylinder rotation seat 8 correspondences is provided with the through hole for the cylinder axis through little cylinder, described Suction cup assembly 4 is arranged in described suction cup carrier 3, described air cylinder support 2 is connected by S. A. 6 with suction cup carrier 3, and the end of the cylinder axis of described stingy cylinder 7 is flexibly connected with suction cup carrier 3.Also comprise hanging axis 9 and U-shaped suspension bracket 10, the end of the cylinder axis of described master cylinder 5 is connected with hanging axis 9, between hanging axis 9 and U-shaped suspension bracket 10, adopts surface bearing to be connected.Described air cylinder support 2 is provided with at least two Suction cup assemblies 4.Described suction cup carrier 3 be provided with length adjustment track.Described air cylinder support 2 is provided with delta-shaped members, by delta-shaped members, is connected with suction cup carrier 3.
An overturn sucker machine before and after wall type cantilever crane Pneumatic vacuum, it comprises and is arranged on the sliding rail coordinating with U-shaped suspension bracket 10 on body of wall, described sucker machine is sucker machine described above.Being arranged on can be for being flexibly connected between sliding rail on body of wall and body of wall.
An overturn sucker machine before and after column cantilever crane Pneumatic vacuum, it comprises and is arranged on the sliding rail coordinating with U-shaped suspension bracket 10 on column, described sucker machine is sucker machine described above, between described column and sliding rail for being flexibly connected.
An overturn sucker machine before and after constitutional formula cantilever crane Pneumatic vacuum, it comprises rectangular constitutional formula group frame, and framework is provided with the sliding rail coordinating with U-shaped suspension bracket 10, and described sucker machine is sucker machine described above.
The vacuum air-channel of above-mentioned sucker machine is described below:
Sucker machine vacuum air-channel is from air supply source (being provided by factory), after becoming the required stable operation air pressure of machine by filtering pressure reducing valve, enter diverter, diverter is connected to gas circuit the import of the Pneumatic switch knob of 6 difference in functionalitys, the outlet of Pneumatic button accesses respectively the change-over valve of difference in functionality, thereby control the air inlet/outlet of two cylinders (master cylinder and countercylinder), by the flow control cylinder operation of scavenge valve.Pneumatic touch-control valve in the middle of suction cup carrier, when dull and stereotyped loading touches lever, pneumatic valve is opened, thereby drives vacuum generator to produce flow.Rubber suction cups produces vacuum pressure and adsorbs dull and stereotyped loading.Vacuum air-channel produces negative pressure to 0.8 handkerchief, and vacuum phenomenon produces absorption loading, and this vacuum phenomenon is created in 3 to 5 seconds and completes.
As shown in Figure 10 to 15, a vacuum system for pneumatic sucking disc machine, described vacuum system comprises flow divider valve F5, rising button S2, decline button S1, the first three position five-way valve D2, cylinder C1, noise silencer E1, noise silencer E2, air compressor B1, air filter D1, described air compressor B1, air filter D1 is connected with the described flow divider valve F5 order of connection, one end of rising button S2 is connected with the outlet 1 of flow divider valve F5, the other end of rising button S2 is connected with the right side interface of the first three position five-way valve D2, one end of decline button S1 is connected with the outlet 1 of flow divider valve F5, the other end of decline button S1 is connected with the left side interface of the first three position five-way valve D2, the interface 1 of described the first three position five-way valve D2, 2, 3, 4, 5 connect respectively the chamber Q1 of cylinder C1, the chamber Q2 of cylinder C1, noise silencer E1, the outlet 3 of flow divider valve F5, noise silencer E2, described noise silencer E2 is provided with the control cock of displacements of cylinders stretching speed.
Described vacuum system also comprises cw button S3, conter clockwise button S4, the second three position five-way valve D4, cylinder C2; One end of cw button S3 is connected with the outlet 1 of flow divider valve F5, the other end of cw button S3 is connected with the left side interface of the second three position five-way valve D4, one end of conter clockwise button S4 is connected with the outlet 1 of flow divider valve F5, the other end of conter clockwise button S4 is connected with the right side interface of the second three position five-way valve D4, and the interface 1,2,3,4,5 of described the second three position five-way valve D4 connects respectively the chamber Q4 of cylinder C2, the outlet 2 of the chamber Q3 of cylinder C2, noise silencer E3, flow divider valve F5, noise silencer E4; Also comprise regulating and rotate fast control cock F1 and control cock F2, described control cock F1 is arranged between the interface 1 of described the second three position five-way valve D4 and the chamber Q4 of cylinder C2, and control cock F2 is arranged between the interface 2 of described the second three position five-way valve D4 and the chamber Q3 of cylinder C2.
Described vacuum system also comprises switch S 5, touches valve S7, two-position three-way valve D3, vacuum generator A1, check valve D5, switch S 6, order flow regulating valve F3 and order flow regulating valve F4; Described switch S 5 one end are connected with the side face port of two-position three-way valve D3, the other end is connected with switch S 6, the other end of switch S 6 is connected with the outlet 1 of flow divider valve F5, described a section of touching valve S7 is connected with the outlet 4 of flow divider valve F5, the other end is connected with the interface 3 of two-position three-way valve D3, and the interface 1 of two-position three-way valve D3 is connected with vacuum generator A1, and the interface 2 of two-position three-way valve D3 is connected with sucker, the other end of vacuum generator A1 is connected with check valve D5, and the other end of check valve D5 is connected with sucker.Described order flow regulating valve F3 and order flow regulating valve F4 are arranged between sucker and two-position three-way valve D3.
Described sucker is at least two.Can be 4,6, or more, can be also odd number.
Working process of the present invention is described as follows:
Main gas circuit is by Air compressor B1 and air filter D1, and flow divider valve F5 composition, from F5 pressure gas out, through each branch road, coordinates switch to complete exercises.Mainly containing three branch roads illustrates as follows:
1. master cylinder rise and fall function: control rising button S2 and decline button S1 and be connected to flow divider valve outlet 1, for controlling pilot-operated type three position five-way valve D2 action, and then control cylinder rises and down maneuver.
Down maneuver: press S1 switch, make 1 and 3 to connect, pressurized air promotes D2 spool by S1 and moves right, connects 4 and 1 of D2, and 2 and 5 connect.Pressurized air is entered the Q1 chamber of C1 by 4 interfaces of D2, cylinder extends, and sucker machine declines.Gas gas in the jar flows into adjustable noise silencer E2 by 2 with 5.Thereby adjusting cylinders extends (sucker machine decline) speed.
Vertical motion: press S2 switch, make 1 and 3 to connect, pressurized air promotes D2 spool by S2 and is moved to the left, connects 4 and 2 of D2, and 1 and 3 connect.Pressurized air is entered the Q2 chamber of C1 by 4 interfaces of D2, cylinders retract, and sucker machine rises.Gas gas in the jar flows into noise silencer E1 by 1 with 3.
2. the positive and negative turn over function of little cylinder: control cw button S3 and conter clockwise button S4 and be connected to flow divider valve outlet 1, for controlling pilot-operated type three position five-way valve D4 action, and then control cylinder cw and conter clockwise action.
Conter clockwise action: press S3 switch, make 1 and 3 to connect, pressurized air promotes D4 spool by S3 and moves right, connects 4 and 1 of D4, and 2 and 5 connect.Pressurized air enters the Q4 chamber of C2 by 4 interfaces of D4 through sequential adjustment valve F1, cylinder extends, and load clockwise rotates. and gas gas in the jar flows into noise silencer E4 by 2 with 5.The adjustable velocity of rotation of control cock F1.
Cw action: press S4 switch, make 1 and 3 to connect, pressurized air promotes D4 spool by S4 and is moved to the left, connects 4 and 2 of D4, and 1 and 3 connect.Pressurized air enters the Q3 chamber of C2 by 4 interfaces of D4 through sequential adjustment valve F2, cylinders retract, and load rotates counterclockwise.Gas gas in the jar flows into noise silencer E3 by 1 with 3.The adjustable velocity of rotation of control cock F2.
3. vacuum suction and double-button venting function: air suction function is controlled vacuum generator and produced vacuum suction load by touching valve S7, and venting is controlled two-position three-way valve D3 by S5 and S6 combined action and put down load.
Vacuum suction: touch valve S7 and encounter load, switch opens, is connected with 3 by 1, and pressurized air enters vacuum generator A1 and starts to extract sucker vacuum.
Venting function: only have and press switch S 5 and S6 simultaneously, connect 1 and 3 simultaneously, pressurized air just can enter two-position three-way valve D3 promotion spool and move right, and makes 2 and 3 to connect, and due in the situation that adsorbing load, S7 is closure state, 1 and 3 communicates.So pressurized air enters No. 3 mouth to 2 mouths of D3 through S7, then enters sucker, pressurized air enters sucker again like this, works as air pressure balance, and load is sent, and S7 opens, and cuts off pressurized air.Until again adsorb load, repeating vacuum air suction function then.By order flow regulating valve F3 and the F4 being connected on sucker, can optionally use part sucker.In figure, D5 is check valve.
Above content is in conjunction with concrete preferred implementation further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.
Claims (10)
1. overturn sucker machine before and after a Pneumatic vacuum, it is characterized in that: it comprises air operated control gas circuit, control box (1), air cylinder support (2), suction cup carrier (3), Suction cup assembly (4), master cylinder (5), S. A. (6), little cylinder (7) and stingy cylinder rotation seat (8), described air operated control gas circuit is arranged in described control box (1), control box (1) is set on air cylinder support (2), master cylinder (5), little cylinder (7), described stingy cylinder rotation seat (8) is arranged on air cylinder support (2), the air cylinder support (2) that described stingy cylinder rotation seat (8) is corresponding is provided with the through hole for the cylinder axis through little cylinder, described Suction cup assembly (4) is arranged in described suction cup carrier (3), described air cylinder support (2) is connected by S. A. (6) with suction cup carrier (3), the end of the cylinder axis of described little cylinder (7) is flexibly connected with suction cup carrier (3).
2. overturn sucker machine before and after Pneumatic vacuum according to claim 1, it is characterized in that: also comprise hanging axis (9) and U-shaped suspension bracket (10), the end of the cylinder axis of described master cylinder (5) is connected with hanging axis (9), between hanging axis (9) and U-shaped suspension bracket (10), adopts surface bearing to be connected.
3. overturn sucker machine before and after Pneumatic vacuum according to claim 1 and 2, is characterized in that: described suction cup carrier (3) is provided with at least two Suction cup assemblies (4).
4. overturn sucker machine before and after Pneumatic vacuum according to claim 1 and 2, is characterized in that: described suction cup carrier (3) is provided with the pin-and-hole for length adjustment.
5. overturn sucker machine before and after Pneumatic vacuum according to claim 1 and 2, is characterized in that: described air cylinder support (2) is provided with delta-shaped members, by delta-shaped members, is connected with suction cup carrier (3).
6. overturn sucker machine before and after Pneumatic vacuum according to claim 1 and 2, is characterized in that: described control box (1) is provided with two handrails.
7. an overturn sucker machine before and after wall type cantilever crane Pneumatic vacuum, is characterized in that: it comprises and be arranged on the sliding rail coordinating with U-shaped suspension bracket (10) on body of wall, and described sucker machine is the sucker machine described in the claims 2 to 6 any one.
8. overturn sucker machine before and after wall type cantilever crane Pneumatic vacuum according to claim 7, is characterized in that: be arranged between sliding rail on body of wall and body of wall as being flexibly connected.
9. overturn sucker machine before and after a column cantilever crane Pneumatic vacuum, it is characterized in that: it comprises and is arranged on the sliding rail coordinating with U-shaped suspension bracket (10) on column, described sucker machine is the sucker machine described in the claims 2 to 6 any one, between described column and sliding rail for being flexibly connected.
10. overturn sucker machine before and after a constitutional formula cantilever crane Pneumatic vacuum, it is characterized in that: it comprises rectangular constitutional formula group frame, framework is provided with the sliding rail coordinating with U-shaped suspension bracket (10), and described sucker machine is the sucker machine described in the claims 2 to 6 any one.
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CN201110298810.6A CN102358559B (en) | 2011-09-28 | 2011-09-28 | Pneumatic vacuum front and rear overturn sucking disc machine and application equipment thereof |
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CN201110298810.6A CN102358559B (en) | 2011-09-28 | 2011-09-28 | Pneumatic vacuum front and rear overturn sucking disc machine and application equipment thereof |
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CN102358559B true CN102358559B (en) | 2014-05-07 |
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GB201513483D0 (en) | 2015-07-30 | 2015-09-16 | Ihc Engineering Business Ltd | Load control apparatus |
CN105035723A (en) * | 2015-08-05 | 2015-11-11 | 苏州听毅华自动化设备有限公司 | Turnover assembly mechanism |
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CN107473070A (en) * | 2017-03-11 | 2017-12-15 | 王金娣 | The Electromagnetic slings for lifting loads and its adjusting method of a kind of adjustable angle |
CN107117448A (en) * | 2017-06-30 | 2017-09-01 | 安徽江淮汽车集团股份有限公司 | A kind of rotatable and upset suspender |
CN108675123B (en) * | 2018-07-26 | 2019-10-25 | 山东耀华玻璃有限公司 | It is a kind of with the hollow glass suspension clamp for picking up glass function |
CN111056440A (en) * | 2019-12-12 | 2020-04-24 | 南通中远海运船务工程有限公司 | Automatic warehouse entry and exit system for steel plates |
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