CN102294550B - Full-automatic solar cell single-welding machine - Google Patents
Full-automatic solar cell single-welding machine Download PDFInfo
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- CN102294550B CN102294550B CN201110246267A CN201110246267A CN102294550B CN 102294550 B CN102294550 B CN 102294550B CN 201110246267 A CN201110246267 A CN 201110246267A CN 201110246267 A CN201110246267 A CN 201110246267A CN 102294550 B CN102294550 B CN 102294550B
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Abstract
The invention discloses a full-automatic solar cell single-welding machine, which comprises a rack, a welding strip material arranging device, a flux coating and drying device, a welding strip straightening device, a welding strip cut-off device, a welding strip dragging and positioning device, a welding device, a solar cell feeding device, and a product conveying device. The single-welding machine is mainly used for solving the problem of single-side welding of a cathode of a solar cell, and has simple process, high automation degree and relatively low cost, the labor intensity is reduced, and the quality of single-side welding is improved.
Description
Technical field
The present invention relates to a kind of single operator set, be meant a kind of full automatic solar battery sheet single operator set especially.
Background technology
Since 20th century, along with the raising of The development in society and economy and people's living standard, people constantly increase the demands for energy amount.Along with signaling for help repeatedly of non-renewable energy resources such as coal, oil, natural gas, energy problem has become one of subject matter of restriction international community economic development.More and more countries begins to develop solar energy resources, seeks the new power of economic development.
Under the promotion of international photovoltaic market great potential, the solar cell manufacturing industry of various countries falls over each other to drop into huge fund, enlarges to produce, to strive one seat.In solar cell was made, the welding of solar battery sheet accounted for a very important part.Therefore, the device that development is used for the solar battery sheet welding becomes a research focus of automation and energy technology, and how to realize that high welding quality, low fragment rate become pursuing one's goal of quality guarantee.
From Fundamentals of Welding; Welding method can be summarized and be divided into ultrasonic bonding, infrared ray welding, hot blast welding, hot plate welding, electromagnetic induction welding, method of laser welding etc., and the welding of solar battery sheet is to realize through the bonding machine of certain welding method.Solar battery sheet and welding are accurately placed welding surroundings in the location, make welding melt, after cooling, accomplish welding through certain welding method.What at present the weldering of battery sheet list, the series welding operation of the most middle-size and small-size photovoltaic enterprise of China adopted is artificial welding.Along with improving constantly of labor cost, full automatic solar battery sheet welding equipment is moving towards new stage.But single series welding all-in-one both domestic and external is quite expensive, and general medium-sized and small enterprises are difficult to buy, and therefore, exploitation full automatic solar battery sheet single operator set meets domestic photovoltaic industry demand.The single operator set input cost is low on the one hand, and automaticity is better, has higher welding quality than the manual work welding; Can solve present manpower shortage on the other hand, the ever-increasing problem of labor cost.
Summary of the invention
Technical problem to be solved by this invention is: a kind of full automatic solar battery sheet single operator set is provided, and this single operator set is mainly used in and solves solar battery sheet negative pole single face Welding Problems, and technology is simple; Automaticity is high; Cost is relatively low, has reduced labour intensity, improves the single face welding quality.
For solving the problems of the technologies described above; Technical scheme of the present invention is: a kind of full automatic solar battery sheet single operator set; Comprise frame, said single operator set comprises that also welding discharging device, scaling powder smear drying device, welding-band straightening device, welding shearing device, welding traction positioner, welder, solar battery sheet pay-off and product conveying device; Said welding discharging device comprises the emptying roller group that is installed on the frame, and said emptying roller group is driven by the blowing power set and unreels along stands longitudinal; Said scaling powder is smeared the downstream that drying device is installed on the frame and is positioned at the emptying roller group, is used for welding is smeared scaling powder and carried out drying; Said welding-band straightening device is arranged at the downstream that scaling powder is smeared drying device; Comprise rack-mounted first crossbeam of longitudinal sliding motion and second crossbeam of crosswise fixed on frame; Be separately installed with the welding hold down gag that vertically compresses or unclamp welding on said first crossbeam and second crossbeam, said first crossbeam is driven by the welding-band straightening power set and slides; Said welding shearing device is arranged at the downstream of said welding-band straightening device, comprises the horizontal cutting knife that is used to cut off welding, and said horizontal cutting knife drives with the cutting knife power set and is connected; Said welding traction positioner is arranged at the downstream of welding shearing device; Comprise rack-mounted the 3rd crossbeam of longitudinal sliding motion; On said the 3rd crossbeam traction chuck is installed; Said traction chuck drives clamping by the chuck drive unit or unclamps, and said the 3rd crossbeam is driven by the welding hauling power device and slides; Said welder comprises support; Said support is fixed on the frame and at welding shearing device and welding and draws between the positioner; Vertically be slidingly fitted with the plumb joint installing plate on the said support; Vertically be slidingly fitted with plumb joint on the said plumb joint installing plate; Said plumb joint is used for welding is drawn the solar battery sheet welding that welding that positioner transports and solar battery sheet pay-off transport, and said plumb joint installing plate is driven by the installing plate lifting power plant and connects, and said plumb joint is driven by plumb joint fine setting power set and connects; The solar battery sheet pay-off, said solar battery sheet pay-off is installed on the frame, is used for solar battery sheet is delivered to the welding post place; Product conveying device, said product conveying device comprise lateral arrangement by the power delivery unit conveyer belt of control action intermittently, said conveyer belt is arranged at the below of plumb joint, the conveyer belt position that is under the plumb joint is a welding post.
As a kind of preferred scheme, said each welding hold down gag includes the welding compact heap, and two welding compact heaps vertically are slidingly mounted on respectively on first crossbeam and second crossbeam, and said each welding compact heap drives by compressing power set.
As a kind of preferred scheme; Said solar battery sheet pay-off comprises the magazine installing plate that is installed on the frame; But the bottom pull of said magazine installing plate is equipped with the battery sheet magazine of top end opening, and said battery sheet magazine bottom has pushing notch of barge, and said magazine installing plate is provided with feed bin; Have battery sheet through port on the said magazine installing plate; This feed bin, battery sheet through port and pushing notch of barge are adaptive each other, and the below of said magazine installing plate is equipped with battery sheet jacking apparatus, and the top of said magazine installing plate is equipped with and is used for the battery sheet shifting apparatus of the solar battery sheet transfer in the feed bin to the welding post of conveyer belt.
As a kind of preferred scheme, said battery sheet jacking apparatus comprises jacking block, and said jacking block vertically is slidingly mounted on the jacking gripper shoe, and said jacking gripper shoe is fixed on the frame, and said jacking block is driven by the jacking power set.
As a kind of preferred scheme; Said battery sheet shifting apparatus comprises the battery sheet transfer gripper shoe that is slidingly mounted on the frame; Vertically be slidingly fitted with battery sheet transfer sucker on the said battery sheet transfer gripper shoe; Said battery sheet transfer sucker drives vertical lifting by battery sheet lifting power plant, and said battery sheet transfer gripper shoe is driven by battery sheet transfer power set.
As a kind of preferred scheme, on the said frame blowing nozzle is installed, said blowing nozzle be arranged at feed bin around; The solar battery sheet that is used for battery sheet transfer sucker is held is blown, like this, because very thin of solar battery sheet; Battery sheet transplanting suction cup possibly hold the polylith solar battery sheet owing to suction is excessive when holding solar battery sheet; And through the air blowing of blowing nozzle, can effectively blow off solar battery sheet this moment; So just guarantee the solar battery sheet that has only of transfer, guarantee carrying out smoothly of welding job.
As a kind of preferred scheme; Micropoistioning device to the solar battery sheet fine position in the feed bin is installed on the said magazine installing plate; This micropoistioning device is with the solar battery sheet position in feed bin levelling, guarantee to a certain extent solar battery sheet the welding position accurately.
As a kind of preferred scheme, said product conveying device also comprise the downstream position that is positioned at conveyer belt be used for will weld the product shifting apparatus of good solar battery sheet transfer to the product collecting box.The unified good solar battery sheet of collection welding is convenient in the setting of this product shifting apparatus,
As a kind of preferred scheme; Said product shifting apparatus comprises the transfer support; The horizontal direction of said transfer support upper edge conveyer belt is slidingly fitted with product transfer gripper shoe; Vertically be slidingly fitted with product transfer sucker on the product transfer gripper shoe, said product transfer sucker drives vertical lifting by the product lifting power plant, and said product transfer gripper shoe is driven by product transfer power set.
As a kind of preferred scheme; Said frame is provided with welding buffer memory case; Said welding buffer memory case is arranged at the emptying roller group and scaling powder is smeared between the drying device; It is smooth and easy that the tractive of welding traction positioner is convenient in the setting of welding buffer memory case, also avoids welding overtension in the distraction procedure and broken.
The conveying of welding and the conveying of solar battery sheet are concurrent workings, accomplish the accurate location of accomplishing welding when the battery sheet is accurately located transfer, and welding is accomplished in welder action subsequently.In when welding, welding traction positioner still clamps welding, in order to avoid the welding dislocation influences welding quality when placing; At this moment, battery sheet shifting apparatus returns.After welding end, welder returns initial position, detects through sensor, and welding traction positioner unclamps welding, and is back to preparation clamping welding position.When unclamping welding, the product conveying device action is with the output of the product after the welding.
Full automatic solar battery sheet list welder of the present invention has following advantage:
1, apparatus of the present invention have realized the mechanization and the automation of solar battery sheet and welding motion, have improved quality, production efficiency and the benefit of solar battery sheet single welding, significantly save the labour, reduce labour intensity, save production cost.
2, the present invention is easy and simple to handle, and production technology is simple, and is safe, good stability.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is the overall structure schematic three dimensional views of the embodiment of the invention;
Fig. 2 smears the structural representation of drying device, welding-band straightening device, welding shearing device, welding traction positioner for welding discharging device, the scaling powder of the embodiment of the invention;
Fig. 3 is the structural representation of the welder of the embodiment of the invention;
Fig. 4 is the structure three-dimensional sketch map of the solar battery sheet pay-off of the embodiment of the invention;
Fig. 5 looks the product conveying device structural representation of embodiment for the present invention;
Fig. 6 looks the battery sheet jacking apparatus of embodiment and the structural representation of micropoistioning device for the present invention;
In the accompanying drawing: 1. welding discharging device; 101. emptying roller group; 2. scaling powder is smeared drying device; 3. welding-band straightening device; 301. welding-band straightening power set; 302. first crossbeam; 303. welding hold down gag; 304. second crossbeam; 4. welder; 401. support; 402. installing plate lifting power plant; 403. plumb joint installing plate; 404. plumb joint; 405. cam micro-adjusting mechanism; 406. plumb joint fine setting power set; 5. solar battery sheet pay-off; 501. magazine installing plate; 502. battery sheet magazine; 503. feed bin; 504. battery sheet through port; 505. battery sheet jacking apparatus; 5051. jacking block; 5052. jacking gripper shoe; 5053. jacking power set; 506. battery sheet shifting apparatus; 5061. battery sheet transfer gripper shoe; 5062. battery sheet transfer sucker; 5063. battery sheet lifting power plant; 5064. battery sheet transfer power set; 507. micropoistioning device; 5071. microposition power set; 5072. microposition piece; 5073. sliding panel; 6. welding buffer memory case; 7. welding draws positioner; 701. the 3rd crossbeam; 702. chuck drive unit; 703. traction chuck; 704. welding hauling power device; 8. product conveying device; 801. conveyer belt; 802. power delivery unit; 803. welding post; 804. product shifting apparatus; 8041. transfer support; 8042. product transfer gripper shoe; 8043. product transfer sucker; 8044. product lifting power plant; 8045. product transfer power set; 9. frame; 10. welding shearing device; 11. blowing nozzle.
The specific embodiment
Through specific embodiment the present invention is made further detailed description below.
A kind of full automatic solar battery sheet single operator set, as shown in Figure 1, comprise frame 9, said single operator set also comprises welding discharging device 1, welding buffer memory case 6; Scaling powder is smeared drying device 2, welding-band straightening device 3, welding shearing device 10, welding traction positioner 7, welder 4, solar battery sheet pay-off 5 and product conveying device 8.
Like Fig. 1, as shown in Figure 2; Said welding discharging device 1 comprises the emptying roller group 101 that is installed on the frame 9; Emptying roller group 101 is positioned at the top of frame 9, is the high order end that is positioned at frame 9 among the figure, and said emptying roller group 101 is driven by the blowing power set and vertically unreels along frame 9; And according to the needs of producing; This single operator set can weld four solar battery sheets simultaneously; The battery sheet of each solar energy need weld two weldings, thereby emptying roller group 101 comprises eight emptying rollers, and is installed in respectively between two groups of support columns; Can be driven by the blowing power set respectively and accomplish uncoiling, these blowing power set are selected threephase asynchronous machine for use.
Like Fig. 1, as shown in Figure 2; Welding buffer memory case 6 is installed on the said frame 9, and said welding buffer memory case 6 is arranged at emptying roller group 101 and scaling powder is smeared between the drying device 2, and particular location is the below that is positioned at emptying roller group 101; It is smooth and easy that the tractive of welding traction positioner 7 is convenient in the setting of welding buffer memory case 6; Also avoid welding overtension in the distraction procedure and by being broken, simultaneously, also be convenient to the detection of welding.
Like Fig. 1, as shown in Figure 2, said scaling powder is smeared the downstream that drying device 2 is installed on the frame 9 and is positioned at emptying roller group 101, is used for welding is smeared scaling powder and carried out drying; Said scaling powder is smeared drying device 2 and is comprised the case of smearing that is fixed on the frame 9; Said smearing is equipped with conveying deflector roll, application device and the drying device of being convenient to the welding conveying in the case; Carry deflector roll to erect and be set to two groups; Thereby prolong the time of delivery of welding in smearing case, guarantee to smear and dry mass.
Like Fig. 1, as shown in Figure 2; Said welding-band straightening device 3 is arranged at the downstream that scaling powder is smeared drying device 2; Comprise that longitudinal sliding motion is installed in first crossbeam 302 and second crossbeam 304 of crosswise fixed on frame 9 on the frame 9; Be separately installed with the welding hold down gag 303 that vertically compresses or unclamp welding on said first crossbeam 302 and second crossbeam 304, said first crossbeam 302 is driven by welding-band straightening power set 301 and slides; Said each welding hold down gag 303 includes the welding compact heap; Two welding compact heaps vertically are slidingly mounted on respectively on first crossbeam 302 and second crossbeam 304; Said each welding compact heap drives by compressing power set, compresses welding through the welding compact heap, then welding-band straightening power set 301 pullings first crossbeam 302; Thereby the thrust of utilizing the welding compact heap is welding-band straightening, compresses power set and welding-band straightening power set 301 are all selected cylinder for use.
Like Fig. 1, as shown in Figure 2, said welding shearing device 10 is arranged at the downstream of said welding-band straightening device 3, comprises the horizontal cutting knife that is used to cut off welding, and said horizontal cutting knife drives with the cutting knife power set and is connected; Concrete, said horizontal cutting knife is vertically to be slidingly mounted on second crossbeam 304, the cutting knife power set drive horizontal cutting knife vertical motion and accomplish the cut-out action, cut off power set and preferably use cylinder.
Like Fig. 1, as shown in Figure 2; Said welding traction positioner 7 is arranged at the downstream of welding shearing device 10; Comprise that longitudinal sliding motion is installed in the 3rd crossbeam 701 on the frame 9; On said the 3rd crossbeam 701 traction chuck 703 is installed, said traction chuck 703 drives clamping by chuck drive unit 702 or unclamps, and said the 3rd crossbeam 701 is driven by welding hauling power device 704 and slides; The number of said traction chuck 703 is four; Each traction chuck 703 traction two welding (an assembly welding band just); This welding hauling power device 704 is a servomotor, and this servomotor drives the 3rd crossbeam 701 through screw-nut body and slides, and chuck drive unit 702 is preferably cylinder.
Like Fig. 1, shown in Figure 3; Said welder 4 comprises support 401; Said support 401 is fixed on the frame 9 and at welding shearing device 10 and welding and draws between the positioner 7; Vertically be slidingly fitted with plumb joint installing plate 403 on the said support 401; Vertically be slidingly fitted with plumb joint 404 on the said plumb joint installing plate 403, the plane at plumb joint 404 place will be higher than the plane at traction chuck 703 places, and said plumb joint 404 is used for that welding is drawn positioner 7 welding that transports and the solar battery sheet that solar battery sheet pay-off 5 transports and welds; The number of plumb joint 404 is four among the present invention; Each plumb joint 404 is connected on an assembly welding tape welding on the solar battery sheet, and said plumb joint installing plate 403 is driven by installing plate lifting power plant 402 and connects, and said plumb joint 404 is driven by plumb joint fine setting power set 406 and connects; Concrete; Plumb joint fine setting power set 406 are preferably cylinder; And through the 404 vertical slight distance feedings of cam micro-adjusting mechanism 405 driving plumb joints, installing plate lifting power plant 402 is a linear stepping motor, and linear stepping motor control plumb joint installing plate 403 vertically slides and realizes the big displacement feeding of plumb joint 404; Through big displacement feeding and small distance feed motion, improve the quality of welding.
Like Fig. 1, Fig. 4 and shown in Figure 6, solar battery sheet pay-off 5, said solar battery sheet pay-off 5 is installed on the frame 9, is used for solar battery sheet is delivered to welding post 803 places; Said solar battery sheet pay-off 5 comprises the magazine installing plate 501 that is installed on the frame 9; But the bottom pull of said magazine installing plate 501 is equipped with the battery sheet magazine 502 of top end opening; Be provided with the station of laying of four solar cell placement sheets in the battery sheet magazine 502; Each bottom of laying station of said battery sheet magazine 502 has pushing notch of barge; Said magazine installing plate 501 is provided with feed bin 503, has battery sheet through port 504 on the said magazine installing plate 501, and the number of this feed bin 503, battery sheet through port 504 and pushing notch of barge and position are adaptive each other; That is to say that after placing battery sheet magazine 502 pushing notch of barge, feed bin 503 and battery sheet through port 504 vertically align.Near feed bin 503, on the said frame 9 blowing nozzle 11 is installed, the solar battery sheet that is used for battery sheet transfer sucker 5062 is held is blown; Like this; Because very thin of solar battery sheet, battery sheet transplanting suction cup possibly hold the polylith solar battery sheet owing to suction is excessive when holding solar battery sheet, at this moment; Air blowing through blowing nozzle 11; Can effectively solar battery sheet be blown off, so just guarantee the solar battery sheet that has only of transfer, guarantee carrying out smoothly of welding job.The below of said magazine installing plate 501 is equipped with battery sheet jacking apparatus 505; Said battery sheet jacking apparatus 505 comprises jacking block 5051, and the size of this jacking block 5051 can be passed through pushing notch of barge and battery through port, and the number of jacking block 5051 also is four; Four jacking blocks 5051 are fixed on the jacking block installing plate; The jacking block installing plate vertically is slidingly mounted on the jacking gripper shoe 5052 through optical axis, thereby realizes that jacking block 5051 vertically is slidingly mounted on the jacking gripper shoe 5052, and said jacking gripper shoe 5052 is fixed on the frame 9; Said jacking block 5051 is driven by jacking power set 5053; Said jacking power set 5053 are preferably stepper motor, and the formation screw-nut body thereby the output shaft of stepper motor and jacking block installing plate are threaded drives jacking block 5051 and vertically slides.Micropoistioning device 507 to the solar battery sheet fine position in the feed bin 503 is installed on the said magazine installing plate 501; This micropoistioning device 507 is with the levelling of the solar battery sheet position in the feed bin 503; It is also aligned blowing nozzle 11 solar battery sheet that gets off that blows off; It is smooth and easy to guarantee that to a certain extent jacking block 5051 ejects, and then the welding position of assurance solar battery sheet is accurate.This micropoistioning device 507 comprises that being arranged on one on the magazine installing plate 501 arranges holder, and a rhizoid thick stick runs through row's holder and drives rotation by microposition power set 5071, and screw thread is equipped with sliding seat on the said leading screw; Said sliding seat and sliding panel 5073 are fixed as one; Microposition piece 5072 is installed on the sliding panel 5073, and this microposition piece 5072 is a L-square, and leading screw rotates; Driving sliding seat moves along leading screw; And then drive sliding panel 5073 slips, 5072 movement therewith of microposition piece, thereby with the solar battery sheet microposition in the feed bin 503.The top of said magazine installing plate 501 is equipped with and is used for the battery sheet shifting apparatus 506 of the solar battery sheet transfer in the feed bin 503 to the welding post 803 of conveyer belt 801.
Said battery sheet shifting apparatus 506 comprises the battery sheet transfer gripper shoe 5061 that is slidingly mounted on the frame 9; Vertically be slidingly fitted with battery sheet transfer sucker 5062 on the said battery sheet transfer gripper shoe 5061; Battery sheet transfer sucker 5062 is to comprise a transfer plate and be arranged on four suction nozzles on the transfer plate; Produce negative pressure through suction nozzle and hold solar battery sheet; The transfer sucker vertically is slidingly mounted on the battery sheet transfer gripper shoe 5061 through polished rod, and said battery sheet transfer sucker 5062 drives vertical lifting by battery sheet lifting power plant 5063, and this battery sheet lifting power plant 5063 is preferably stepper motor; Vertically slide through screw-nut body control battery sheet transfer sucker 5062; Said battery sheet transfer gripper shoe 5061 is driven by battery sheet transfer power set 5064, and battery sheet transfer power set 5064 are preferably servomotor, also moves through screw-nut body control battery sheet transfer gripper shoe 5061.
Like Fig. 1 and shown in Figure 5; Product conveying device 8; Said product conveying device 8 comprises the conveyer belt 801 by power delivery unit control action at 802 intermittence of lateral arrangement; Said conveyer belt 801 is arranged at the below of plumb joint 404, and conveyer belt 801 positions that are under the plumb joint 404 are welding post 803.By on can know that the horizontal plane that conveyer belt 801 is in is minimum, thereby could accomplish the transfer of solar battery sheet and the conveying of welding.Said product conveying device 8 also comprise the downstream position that is positioned at conveyer belt 801 be used for will weld the product shifting apparatus 804 of good solar battery sheet transfer to the product collecting box.The unified good solar battery sheet of collection welding is convenient in the setting of this product shifting apparatus 804; Said product shifting apparatus 804 comprises transfer support 8041; The horizontal direction of said transfer support 8041 upper edge conveyer belts 801 is slidingly fitted with product transfer gripper shoe 8042; Vertically be slidingly fitted with product transfer sucker 8043 on the product transfer gripper shoe 8042; Said product transfer sucker 8043 is consistent with battery sheet transfer sucker 5062 mechanisms, and drives vertical lifting by product lifting power plant 8044, and said product transfer gripper shoe 8042 is driven by product transfer power set 8045; Product lifting power plant 8044 is preferably stepper motor, and product transfer power set 8045 are preferably servomotor.
Operation principle of the present invention is:
The operator is put into appointed positions with ready battery film magazine, the single operator set start, and each unit small change returns dead-center position.After small change finished, machine began operate as normal.
As shown in Figure 2, at first by the operator with the welding uncoiling, and with welding pass welding buffer memory case 6 successively, scaling powder is smeared drying device 2, welding-band straightening device 3, the welding head is placed on welding cuts incision position.During operate as normal, compress the power set action, driving welding compact heap presses down fixes welding, welding-band straightening power set 301 operations then, and stretching backward welding, chuck drive unit 702 action drives traction chucks 703 clamp weldings simultaneously.Behind welding-band straightening power set 301 correcting actions; It is fixing to compress the power set releasing, and welding hauling power device 704 is moved, and welding is pulled out the length (can regulate through program) of two battery sheets forward; Compress the power set action; Welding is compressed, the action of cutting knife power set, laterally welding is cut off in the cutting knife incision.704 actions of welding hauling power device are pulled to welding post 803 forward with the welding that cuts off, and this moment, the battery sheet was placed at welding post 803; After welding puts in place, as shown in Figure 3, welder 4 actions; Installing plate lifting power plant 402 control plumb joint installing plates 403 are big displacement feeding downwards, after putting in place, and 406 actions of plumb joint fine setting power set; Through cam micro-adjusting mechanism 405 control plumb joints 404 downward little displacement feeding, after putting in place, carry out weld job; After welding was accomplished, behind plumb joint fine setting power set 406 control plumb joints 404 returns, installing plate lifting power plant 402 control plumb joint installing plates 403 were got back to original position; Welding traction positioner 7 unclamps welding, returns initial position, prepares next bar welding of gripping.In the welding course of action, the buffer memory of 6 pairs of weldings of welding buffer memory case detects, and when the welding buffer memory was not enough, welding discharging device 1 unreeled, and makes welding that certain buffer memory arranged all the time.
As shown in Figure 4, for solar battery sheet pay-off 5, jacking power set 5053 action drives jacking block 5051 and rises, and heads on solar battery sheet and enters in the feed bin 503 and stop jacking; 5071 actions of microposition power set drive 5072 slips of microposition piece the battery sheet are carried out microposition; And then battery sheet lifting power plant 5063 control battery sheet transfer suckers 5062 move down the back that puts in place and draw the battery sheet, after suction is good; Blowing nozzle 11 blows afloat it, and the battery sheet that possibly draw blows off more, and battery sheet lifting power plant 5063 control battery sheets move up then; After putting in place, battery sheet transfer power set 5064 control battery sheet transfer gripper shoes 5061 are slided to welding post 803, after putting in place; Battery sheet transfer sucker 5062 moves down the battery sheet is placed on the welding post 803 of conveyer belt 801; Move on to the position on the battery sheet transfer sucker 5062 then, battery sheet transfer gripper shoe 5061 is got back to initial position, prepares absorption operation next time; When battery sheet transfer sucker 5062 absorption battery sheets moved, jacking power set 5053 drove jacking blocks 5051 and move downwards, then the jacking of next battery sheet are put in place.
Welding finishes, and as shown in Figure 5 after welding traction positioner 7 unclamps welding, power delivery unit 802 actions drive conveyer belt 801 motions, and the battery sheet that welding is good is transported to the product carry-out bit.Product lifting power plant 8044 control product transfer suckers 8043 move downward the absorption product; Move on to the position afterwards; 8045 control of product transfer power set product transfer gripper shoe 8042 slides into product collecting box top; Then product lifting power plant 8044 by control product transfer sucker 8043 move down put in place after, the battery sheet put down dropping in the product collecting box, move on to the position on the product transfer sucker 8043 then; Product transfer gripper shoe 8042 returns slide, and prepare absorption operation next time.
The realization of the priority action of above-mentioned each parts is to be controlled by a cover electric control system, omits the electric control system part at this.
Claims (10)
1. full automatic solar battery sheet single operator set; Comprise frame (9), it is characterized in that: said single operator set comprises that also welding discharging device (1), scaling powder smear drying device (2), welding-band straightening device (3), welding shearing device (10), welding traction positioner (7), welder (4), solar battery sheet pay-off (5) and product conveying device (8);
Said welding discharging device (1) comprises the emptying roller group (101) that is installed on the frame (9), and said emptying roller group (101) is driven by the blowing power set and unreels along stands longitudinal;
Said scaling powder is smeared drying device (2) and is installed on the downstream that frame (9) went up and be positioned at emptying roller group (101), is used for welding is smeared scaling powder and carried out drying;
Said welding-band straightening device (3) is arranged at the downstream that scaling powder is smeared drying device (2); Comprise that longitudinal sliding motion is installed in first crossbeam (302) and second crossbeam (304) of crosswise fixed on frame on the frame (9); Be separately installed with the welding hold down gag (303) that vertically compresses or unclamp welding on said first crossbeam (302) and second crossbeam (304), said first crossbeam (302) is driven by welding-band straightening power set (301) and slides;
Said welding shearing device (10) is arranged at the downstream of said welding-band straightening device (3), comprises the horizontal cutting knife that is used to cut off welding, and said horizontal cutting knife drives with the cutting knife power set and is connected;
Said welding traction positioner (7) is arranged at the downstream of welding shearing device (10); Comprise that longitudinal sliding motion is installed in the 3rd crossbeam (701) on the frame (9); Traction chuck (703) is installed on said the 3rd crossbeam (701); Said traction chuck (703) drives clamping by chuck drive unit (702) or unclamps, and said the 3rd crossbeam (701) is driven by welding hauling power device (704) and slides;
Said welder (4) comprises support (401); The frame (9) that is fixed on said support (401) goes up and is positioned between welding shearing device (10) and the welding traction positioner (7); Vertically be slidingly fitted with plumb joint installing plate (403) on the said support (401); Vertically be slidingly fitted with plumb joint (404) on the said plumb joint installing plate (403); Said plumb joint (404) is used for welding is drawn the solar battery sheet welding that welding that positioner (7) transports and solar battery sheet pay-off (5) transport; Said plumb joint installing plate (403) is driven by installing plate lifting power plant (402) and connects, and said plumb joint (404) is by plumb joint fine setting power set 406) the driving connection;
Solar battery sheet pay-off (5), said solar battery sheet pay-off (5) is installed on the frame (9), is used for solar battery sheet is delivered to the welding post place;
Product conveying device (8); Said product conveying device (8) comprises the conveyer belt (801) by power delivery unit (802) control action at intermittence of lateral arrangement; Said conveyer belt (801) is arranged at the below of plumb joint (404), and the conveyer belt position that is under the plumb joint (404) is welding post (803).
2. full automatic solar battery sheet single operator set as claimed in claim 1; It is characterized in that: said each welding hold down gag (303) includes the welding compact heap; Two welding compact heaps vertically are slidingly mounted on first crossbeam (302) and second crossbeam (on 304) respectively, and said each welding compact heap drives by compressing power set.
3. full automatic solar battery sheet single operator set as claimed in claim 1; It is characterized in that: said solar battery sheet pay-off (5) comprises the magazine installing plate (501) that is installed on the frame (9); Said magazine installing plate (501) but the bottom pull battery sheet magazine (502) of top end opening is installed; Said battery sheet magazine (502) bottom has pushing notch of barge; Said magazine installing plate (501) is provided with feed bin (503); Have battery sheet through port (504) on the said magazine installing plate (501); This feed bin (503), battery sheet through port (504) and pushing notch of barge are adaptive each other, and the below of said magazine installing plate (501) is equipped with battery sheet jacking apparatus (505), and the top of said magazine installing plate (501) is equipped with and is used for the battery sheet shifting apparatus (506) of the solar battery sheet transfer in the feed bin (503) to the welding post (803) of conveyer belt (801).
4. full automatic solar battery sheet single operator set as claimed in claim 3; It is characterized in that: said battery sheet jacking apparatus comprises jacking block (5051); Said jacking block (5051) vertically is slidingly mounted on the jacking gripper shoe (5052); Said jacking gripper shoe (5052) is fixed on the frame (9), and said jacking block (5051) is driven by jacking power set (5053).
5. full automatic solar battery sheet single operator set as claimed in claim 4; It is characterized in that: said battery sheet shifting apparatus (506) comprises the battery sheet transfer gripper shoe (5061) that is slidingly mounted on the frame (9); Vertically be slidingly fitted with battery sheet transfer sucker (5062) on the said battery sheet transfer gripper shoe (5061); Said battery sheet transfer sucker (5062) drives vertical lifting by battery sheet lifting power plant (5063), and said battery sheet transfer gripper shoe (5061) is driven by battery sheet transfer power set (5064).
6. full automatic solar battery sheet single operator set as claimed in claim 5; It is characterized in that: blowing nozzle (11) is installed on the said frame (9); Said blowing nozzle (11) be arranged at feed bin (503) around, the solar battery sheet that is used for battery sheet transfer sucker (5062) is held is blown.
7. full automatic solar battery sheet single operator set as claimed in claim 6 is characterized in that: the micropoistioning device (507) to the solar battery sheet fine position in the feed bin (503) is installed on the said magazine installing plate (501).
8. like each described full automatic solar battery sheet single operator set of claim 1 to 7, it is characterized in that: said product conveying device (8) also comprise the downstream position that is positioned at conveyer belt (801) be used for will weld the product shifting apparatus (804) of good solar battery sheet transfer to the product collecting box.
9. full automatic solar battery sheet single operator set as claimed in claim 8; It is characterized in that: said product shifting apparatus (804) comprises transfer support (8041); The horizontal direction of said transfer support (8041) upper edge conveyer belt (801) is slidingly fitted with product transfer gripper shoe (8042); Vertically be slidingly fitted with product transfer sucker (8043) on the product transfer gripper shoe (8042); Said product transfer sucker (8043) drives vertical lifting by product lifting power plant (8044), and said product transfer gripper shoe (8042) is driven by product transfer power set (8045).
10. full automatic solar battery sheet single operator set as claimed in claim 9; It is characterized in that: said frame (9) is provided with welding buffer memory case (6), and said welding buffer memory case (6) is arranged at emptying roller group (101) and scaling powder is smeared between the drying device (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110246267A CN102294550B (en) | 2011-08-25 | 2011-08-25 | Full-automatic solar cell single-welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110246267A CN102294550B (en) | 2011-08-25 | 2011-08-25 | Full-automatic solar cell single-welding machine |
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| Publication Number | Publication Date |
|---|---|
| CN102294550A CN102294550A (en) | 2011-12-28 |
| CN102294550B true CN102294550B (en) | 2012-09-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110246267A Expired - Fee Related CN102294550B (en) | 2011-08-25 | 2011-08-25 | Full-automatic solar cell single-welding machine |
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