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CN102234418A - PC/ABS alloy for indoor communication cabinet - Google Patents

PC/ABS alloy for indoor communication cabinet Download PDF

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Publication number
CN102234418A
CN102234418A CN 201110120026 CN201110120026A CN102234418A CN 102234418 A CN102234418 A CN 102234418A CN 201110120026 CN201110120026 CN 201110120026 CN 201110120026 A CN201110120026 A CN 201110120026A CN 102234418 A CN102234418 A CN 102234418A
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China
Prior art keywords
abs alloy
parts
indoor communications
communications cabinet
butadiene
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CN 201110120026
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CN102234418B (en
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许第修
刘卫东
段海斌
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Guangdong Xingshengdi Technology Co ltd
Sunsea Telecommunications Co Ltd
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SHENZHEN XINGDI PLASTIC CO Ltd
Shenzhen Sunsea Telecommunications Co Ltd
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Abstract

The invention discloses a polycarbonate/acrylonitrile-butadiene-styrene (PC/ABS) alloy for an indoor communication cabinet. The PC/ABS alloy comprises the following components in part by weight: 60 to 95 parts of polycarbonate, 5 to 40 parts of acrylonitrile-butadiene-styrene copolymer, 0.5 to 5 parts of compatilizer, 1 to 10 parts of toughening agent, 9 to 25 parts of fire retardant and 0.1 to 2 parts of antifogging agent. The PC/ABS alloy for the indoor communication cabinet has higher mechanical properties.

Description

Indoor communications cabinet PC/ABS alloy
[technical field]
The present invention relates to a kind of macromolecular material, relate in particular to a kind of indoor communications cabinet PC/ABS alloy.
[background technology]
Traditional indoor communications cabinet mainly adopts metal to make, and its quality is heavy, the complete processing complexity, and tooling cost is higher.PC/ABS (polycarbonate/acrylonitrile fine-butadiene-styrene copolymer) alloy is the preferable engineering plastics of a kind of over-all properties, is widely used in electronic device housing etc.Yet traditional indoor communications cabinet is bad with the consistency of PC and ABS in the PC/ABS alloy, makes the mechanical property of alloy not high, and especially shock resistance is relatively poor, does not make the indoor communications cabinet thereby be suitable for.
[summary of the invention]
In view of above-mentioned condition, be necessary the indoor communications cabinet PC/ABS alloy that provides a kind of mechanical property preferable.
A kind of indoor communications cabinet PC/ABS alloy, by weight, it comprises 60~95 parts polycarbonate, 5~40 parts acrylonitrile-butadiene-phenylethylene multipolymer, 0.5~5 parts compatilizer, 1~10 part toughner, the anti-dripping agent of 9~25 parts fire retardant and 0.1~2 part.
In a preferred embodiment, described compatilizer is selected from least a in glycidyl acrylate graft polyolefin and the styrene-maleic anhydride copolymer.
In a preferred embodiment, described glycidyl acrylate graft polyolefin is selected from the glycidyl acrylate grafted polyethylene, at least a in glycidyl acrylate grafted polyethylene octene copolymer and the glycidyl acrylate grafted ethene acrylate copolymer.
In a preferred embodiment, quality of butadiene per-cent is 9%~25% in the described acrylonitrile-butadiene-phenylethylene multipolymer.
In a preferred embodiment, described toughner is 40%~80% acrylonitrile-butadiene-phenylethylene multipolymer for quality of butadiene per-cent.
In a preferred embodiment, described fire retardant be selected from tetraphenyl (bisphenol-A) bisphosphate, tetraphenyl resorcinol diphosphate, and triphenylphosphate at least a.
In a preferred embodiment, described anti-dripping agent is selected from least a in the tetrafluoroethylene master batch that ptfe micropowder, polytetrafluoroethylene granule and acrylonitrile-styrene, ethylene-vinyl acetate copolymer or new LDPE (film grade) are carrier.
In a preferred embodiment, described indoor communications cabinet comprises also that with the PC/ABS alloy total amount is 0.1%~3% oxidation inhibitor and flow promotor.
In a preferred embodiment, described oxidation inhibitor is selected from 4,4 '-thiobis (the 6-tertiary butyl-3-methylphenol), tris phosphite (2, the 4-di-tert-butyl-phenyl) and four (β-(3,5 di-tert-butyl-hydroxy phenyls) at least a in pentaerythritol ester propionic acid), described flow promotor are selected from least a in ethylene bis stearamide, tetramethylolmethane stearate and the PE wax.
In a preferred embodiment, by weight, it comprises 65~74 parts polycarbonate, 15~40 parts acrylonitrile-butadiene-phenylethylene multipolymer, 2.5~4.5 parts compatilizer, 3~10 parts toughner, the anti-dripping agent of 14~25 parts fire retardant and 0.2~2 part.
Above-mentioned indoor communications cabinet uses the PC/ABS alloy through after the modification, has good processing flowability, mechanical property is preferable, especially impact resistance excellence, also have good thermotolerance and lower temperature resistance simultaneously, have stable mechanical property and dimensional stability in wide temperature range, weathering resistance is preferable, can be at-40~120 ℃ of following life-time service.
[embodiment]
Below in conjunction with specific embodiment the indoor communications cabinet is described in further details with the PC/ABS alloy.
The indoor communications cabinet PC/ABS alloy of one embodiment by weight, comprises 60~95 parts polycarbonate, 5~40 parts acrylonitrile-butadiene-phenylethylene multipolymer, 0.5~5 parts compatilizer, 1~10 part toughner, the anti-dripping agent of 9~25 parts fire retardant and 0.1~2 part.
Polycarbonate (PC) is selected from least a among powdery PC and the granular PC.
Acrylonitrile-butadiene-phenylethylene multipolymer (ABS) is selected from least a among powdery ABS and the granular ABS.The content of divinyl is 9%~25% among the ABS.
Compatilizer is selected from least a in glycidyl acrylate graft polyolefin and the styrene-maleic anhydride copolymer (SMA).Wherein, the glycidyl acrylate graft polyolefin is selected from the glycidyl acrylate grafted polyethylene, at least a in glycidyl acrylate grafted ethene octene copolymer and the glycidyl acrylate grafted ethene acrylate copolymer.
Toughner is the acrylonitrile-butadiene-phenylethylene multipolymer, and quality of butadiene per-cent is 40%~80% in the described acrylonitrile-butadiene-phenylethylene multipolymer.Toughner can be powdery or particulate state.
Fire retardant is selected from least a in tetraphenyl (bisphenol-A) bisphosphate (BDP), tetraphenyl resorcinol diphosphate (RDP) and the triphenylphosphate (TPP).
Anti-dripping agent is selected from least a in the tetrafluoroethylene master batch of carrier of polytetrafluoroethylene (PTFE) micro mist, polytetrafluoroethylene granule and acrylonitrile-styrene (AS), ethylene-vinyl acetate copolymer (EVA) or new LDPE (film grade) (LDPE).
The indoor communications cabinet comprises also that with the PC/ABS alloy total amount is 0.1%~3% oxidation inhibitor and flow promotor.Oxidation inhibitor is selected from 4, at least a in 4 '-thiobis (the 6-tertiary butyl-3-methylphenol), tris phosphite (2, the 4-di-tert-butyl-phenyl) and four (β-(3, the 5 di-tert-butyl-hydroxy phenyl) propionic acid) pentaerythritol ester.Flow promotor is selected from least a in ethylene bis stearamide (EBS), tetramethylolmethane stearate (PETS) and the PE wax.
The indoor communications cabinet uses the PC/ABS alloy through after the modification, the consistency of each component is better in the prescription, the synergy of while lubricant and oxidation inhibitor, in the high temperature process moulding process, can reduce the reduction of PC performance, can improve simultaneously the processing flowability of PC resin again, improve the dispersing property of fire retardant in composition, prepared PC resin shock strength, bending strength and tensile strength height, fire-retardant degree well, mobile high.
Below be embodiment and Comparative Examples part:
Embodiment one
The set of dispense ratio of according to the form below get the raw materials ready (1 part=100 gram):
Figure BDA0000060287030000031
Figure BDA0000060287030000041
Each component mixes the back extruding pelletization, promptly gets indoor communications cabinet PC/ABS alloy.In the present embodiment, use stirrer to stir during mixing, adopt twin screw extruder when extruding, screw speed is 45r/min, and cross-head one district's temperature is 220 ℃, and two district's temperature are 230 ℃, three district's temperature are 240 ℃, and four district's temperature are 240 ℃, and five district's temperature are 235 ℃.
The performance test results:
Figure BDA0000060287030000042
Embodiment two
The set of dispense ratio of according to the form below get the raw materials ready (1 part=100 gram):
Figure BDA0000060287030000051
Each component mixes the back extruding pelletization, promptly gets indoor communications cabinet PC/ABS alloy.In the present embodiment, use stirrer to stir during mixing, adopt twin screw extruder when extruding, screw speed is 45r/min, and cross-head one district's temperature is 220 ℃, and two district's temperature are 230 ℃, three district's temperature are 240 ℃, and four district's temperature are 240 ℃, and five district's temperature are 235 ℃.
The performance test results:
Figure BDA0000060287030000061
Embodiment three
The set of dispense ratio of according to the form below get the raw materials ready (1 part=100 gram):
Figure BDA0000060287030000062
Each component mixes the back extruding pelletization, promptly gets indoor communications cabinet PC/ABS alloy.In the present embodiment, use stirrer to stir during mixing, adopt twin screw extruder when extruding, screw speed is 45r/min, and cross-head one district's temperature is 220 ℃, and two district's temperature are 230 ℃, three district's temperature are 240 ℃, and four district's temperature are 240 ℃, and five district's temperature are 230 ℃.
The performance test results:
Figure BDA0000060287030000063
Figure BDA0000060287030000071
In other optional embodiment, oxidation inhibitor is not limited to 4,4 '-thiobis (the 6-tertiary butyl-3-methylphenol), also can be selected from 4,4 '-thiobis (the 6-tertiary butyl-3-methylphenol), tris phosphite (2, the 4-di-tert-butyl-phenyl) at least a and in four (β-(3,5 di-tert-butyl-hydroxy phenyl) propionic acid) pentaerythritol ester; Compatilizer can be selected from least a in glycidyl acrylate grafted ethene methyl acrylate (GMA-G-EMA), glycidyl acrylate grafted ethene butyl acrylate (GMA-G-EBA), glycidyl acrylate grafted ethene octene copolymer (GMA-G-POE), Zelan 338 (SMA) and the glycidyl acrylate grafted polyethylene (GMA-G-PE).Fire retardant is selected from least a in tetraphenyl (bisphenol-A) bisphosphate (BDP), tetraphenyl resorcinol diphosphate (RDP) and the triphenylphosphate (TPP).
Embodiment four
The set of dispense ratio of according to the form below get the raw materials ready (1 part=100 gram):
Figure BDA0000060287030000072
Figure BDA0000060287030000081
Each component mixes the back extruding pelletization, promptly gets outdoor communication cabinet PC/ABS alloy.In the present embodiment, use stirrer to stir during mixing, adopt twin screw extruder when extruding, screw speed is 45r/min, and cross-head one district's temperature is 220 ℃, and two district's temperature are 230 ℃, three district's temperature are 240 ℃, and four district's temperature are 240 ℃, and five district's temperature are 235 ℃.
The performance test results:
Figure BDA0000060287030000082
Embodiment six
The set of dispense ratio of according to the form below get the raw materials ready (1 part=100 gram):
Figure BDA0000060287030000091
Each component mixes the back extruding pelletization, promptly gets outdoor communication cabinet PC/ABS alloy.In the present embodiment, use stirrer to stir during mixing, adopt twin screw extruder when extruding, screw speed is 45r/min, and cross-head one district's temperature is 220 ℃, and two district's temperature are 230 ℃, three district's temperature are 240 ℃, and four district's temperature are 240 ℃, and five district's temperature are 235 ℃.
The performance test results:
Figure BDA0000060287030000092
Figure BDA0000060287030000101
Embodiment seven
The set of dispense ratio of according to the form below get the raw materials ready (1 part=100 gram):
Figure BDA0000060287030000102
Each component mixes the back extruding pelletization, promptly gets outdoor communication cabinet PC/ABS alloy.In the present embodiment, use stirrer to stir during mixing, adopt twin screw extruder when extruding, screw speed is 45r/min, and cross-head one district's temperature is 220 ℃, and two district's temperature are 230 ℃, three district's temperature are 240 ℃, and four district's temperature are 240 ℃, and five district's temperature are 230 ℃.
The performance test results:
Figure BDA0000060287030000111
Comparative example one (not adding compatilizer)
The set of dispense ratio of according to the form below get the raw materials ready (1 part=100 gram):
Figure BDA0000060287030000121
Each component mixes the back extruding pelletization, promptly gets indoor communications cabinet PC/ABS alloy.In the present embodiment, use stirrer to stir during mixing, adopt twin screw extruder when extruding, screw speed is 45r/min, and cross-head one district's temperature is 220 ℃, and two district's temperature are 230 ℃, three district's temperature are 230 ℃, and four district's temperature are 230 ℃, and five district's temperature are 240 ℃.
The performance test results:
Figure BDA0000060287030000122
Do not add compatilizer in the prescription, outdoor communication has reduction with every mechanical property of PC/ABS alloy as a result, and especially resistance to impact shock reduces significantly, has limited the range of application of outdoor communication with the PC/ABS alloy.
Comparative example two (not adding toughner)
The set of dispense ratio of according to the form below get the raw materials ready (1 part=100 gram):
Figure BDA0000060287030000131
Each component mixes the back extruding pelletization, promptly gets indoor communications cabinet PC/ABS alloy.In the present embodiment, use stirrer to stir during mixing, adopt twin screw extruder when extruding, screw speed is 45r/min, and cross-head one district's temperature is 220 ℃, and two district's temperature are 230 ℃, three district's temperature are 240 ℃, and four district's temperature are 240 ℃, and five district's temperature are 230 ℃.
The performance test results:
Figure BDA0000060287030000132
Do not add toughner in the prescription, the indoor communications cabinet all has reduction with every mechanical property of PC/ABS alloy as a result, and especially tensile strength, unit elongation and notched Izod impact strength reduce significantly, has limited the range of application of indoor communications cabinet with the PC/ABS alloy.
Compare with comparative example one and comparative example two, indoor communications cabinet provided by the invention is with containing compatilizer in the PC/ABS alloy, make the consistency between each component better, thereby the indoor communications cabinet is compared and is increased significantly with the PC/ABS alloy composite with the indoor communications cabinet that does not add compatilizer with every mechanical property of PC/ABS alloy; The indoor communications cabinet is with containing toughner in the PC/ABS alloy, thereby the indoor communications cabinet increases significantly with PC/ABS alloy phase ratio with the indoor communications cabinet that does not add toughner with the mechanical properties such as tensile strength, unit elongation and notched Izod impact strength of PC/ABS alloy.
The consistency of each component is better in the prescription, the synergy of while lubricant and oxidation inhibitor, in the high temperature process moulding process, can reduce the reduction of PC performance, can improve simultaneously the processing flowability of PC resin again, improve the dispersing property of fire retardant in composition, prepared PC resin shock strength, bending strength and tensile strength height, fire-retardant degree well, mobile high.
The above embodiment has only expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to claim of the present invention.Should be pointed out that for the person of ordinary skill of the art without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.

Claims (10)

1. indoor communications cabinet PC/ABS alloy, it is characterized in that, count by weight, comprise: 60~95 parts polycarbonate, 5~40 parts acrylonitrile-butadiene-phenylethylene multipolymer, 0.5~5 parts compatilizer, 1~10 part toughner, the anti-dripping agent of 9~25 parts fire retardant and 0.1~2 part.
2. indoor communications cabinet PC/ABS alloy as claimed in claim 1 is characterized in that: described compatilizer is selected from least a in glycidyl acrylate graft polyolefin and the styrene-maleic anhydride copolymer.
3. indoor communications cabinet PC/ABS alloy as claimed in claim 2 is characterized in that: described glycidyl acrylate graft polyolefin is selected from least a in glycidyl acrylate grafted polyethylene, glycidyl acrylate grafted polyethylene octene copolymer and the glycidyl acrylate grafted ethene acrylate copolymer.
4. indoor communications cabinet PC/ABS alloy as claimed in claim 1 is characterized in that: quality of butadiene per-cent is 9%~25% in the described acrylonitrile-butadiene-phenylethylene multipolymer
5. indoor communications cabinet PC/ABS alloy as claimed in claim 1 is characterized in that: described toughner is 40%~80% acrylonitrile-butadiene-phenylethylene multipolymer for quality of butadiene per-cent.
6. indoor communications cabinet PC/ABS alloy as claimed in claim 1 is characterized in that: described fire retardant is selected from least a in tetraphenyl (bisphenol-A) bisphosphate, tetraphenyl resorcinol diphosphate and the triphenylphosphate.
7. indoor communications cabinet PC/ABS alloy as claimed in claim 1 is characterized in that: described anti-dripping agent is selected from ptfe micropowder, polytetrafluoroethylene granule and is at least a in the tetrafluoroethylene master batch of carrier with acrylonitrile-styrene, ethylene-vinyl acetate copolymer or new LDPE (film grade).
8. indoor communications cabinet PC/ABS alloy as claimed in claim 1 is characterized in that: described indoor communications cabinet comprises also that with the PC/ABS alloy total amount is 0.1~3 part oxidation inhibitor and a flow promotor.
9. indoor communications cabinet PC/ABS alloy as claimed in claim 8, it is characterized in that: described oxidation inhibitor is selected from 4,4 '-thiobis (the 6-tertiary butyl-3-methylphenol), tris phosphite (2, the 4-di-tert-butyl-phenyl) and four (β-(3,5 di-tert-butyl-hydroxy phenyls) at least a in pentaerythritol ester propionic acid), described flow promotor are selected from least a in ethylene bis stearamide, tetramethylolmethane stearate and the PE wax.
10. indoor communications cabinet PC/ABS alloy as claimed in claim 1, it is characterized in that: count by weight, comprise: 65~74 parts polycarbonate, 15~40 parts acrylonitrile-butadiene-phenylethylene multipolymer, 2.5~4.5 parts compatilizer, 3~10 parts toughner, the anti-dripping agent of 14~25 parts fire retardant and 0.2~2 part.
CN 201110120026 2011-05-10 2011-05-10 PC/ABS alloy for indoor communication cabinet Expired - Fee Related CN102234418B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103319875A (en) * 2013-07-01 2013-09-25 深圳市兴盛迪新材料有限公司 Polycarbonate/acrylonitrile-styrene-butadiene alloy and preparation method thereof
CN103333483A (en) * 2013-07-19 2013-10-02 深圳市兴盛迪新材料有限公司 Improved PC-ABS (polycarbonate-acrylonitrile-butadiene styrene) resin alloy
CN103602036A (en) * 2013-11-12 2014-02-26 青岛广联达精密机械有限公司 Modified wear-resistant high polymer material
CN106280367A (en) * 2016-08-12 2017-01-04 太仓市华鼎塑料有限公司 A kind of PC/ABS intermingling material being suitable to plating and preparation method thereof
CN108276751A (en) * 2017-12-26 2018-07-13 浙江普利特新材料有限公司 A kind of high-impact high fire-retardance PC-ABS composite material and preparation methods
CN110317443A (en) * 2019-06-12 2019-10-11 苏州科瑞奇塑胶有限公司 The preparation method of PCABS flame-retardant alloy
CN110408154A (en) * 2019-08-19 2019-11-05 南京天诗实验微粉有限公司 A kind of modified ptfe anti-dripping agent and preparation method thereof
CN115850937A (en) * 2022-11-28 2023-03-28 青岛海泰科新材料科技有限公司 High-gloss high-toughness spraying-free PC/ABS composite material and preparation method thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101787191A (en) * 2009-09-21 2010-07-28 深圳市科聚新材料有限公司 PC/ABS alloy and preparation method thereof

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101787191A (en) * 2009-09-21 2010-07-28 深圳市科聚新材料有限公司 PC/ABS alloy and preparation method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103319875A (en) * 2013-07-01 2013-09-25 深圳市兴盛迪新材料有限公司 Polycarbonate/acrylonitrile-styrene-butadiene alloy and preparation method thereof
CN103333483A (en) * 2013-07-19 2013-10-02 深圳市兴盛迪新材料有限公司 Improved PC-ABS (polycarbonate-acrylonitrile-butadiene styrene) resin alloy
CN103602036A (en) * 2013-11-12 2014-02-26 青岛广联达精密机械有限公司 Modified wear-resistant high polymer material
CN106280367A (en) * 2016-08-12 2017-01-04 太仓市华鼎塑料有限公司 A kind of PC/ABS intermingling material being suitable to plating and preparation method thereof
CN108276751A (en) * 2017-12-26 2018-07-13 浙江普利特新材料有限公司 A kind of high-impact high fire-retardance PC-ABS composite material and preparation methods
CN110317443A (en) * 2019-06-12 2019-10-11 苏州科瑞奇塑胶有限公司 The preparation method of PCABS flame-retardant alloy
CN110408154A (en) * 2019-08-19 2019-11-05 南京天诗实验微粉有限公司 A kind of modified ptfe anti-dripping agent and preparation method thereof
CN115850937A (en) * 2022-11-28 2023-03-28 青岛海泰科新材料科技有限公司 High-gloss high-toughness spraying-free PC/ABS composite material and preparation method thereof

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130320