CN102121338B - A suction-assisting mechanism for a box door and a refrigerator - Google Patents
A suction-assisting mechanism for a box door and a refrigerator Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及家电领域,尤其涉及一种箱门助吸机构及一种冰箱。The invention relates to the field of household appliances, in particular to a suction-assisting mechanism for a box door and a refrigerator.
背景技术 Background technique
目前,用于冰箱等各类家电的门体与箱体之间大多采用门铰链转动连接,以便用户灵活地开合门体。门铰链通常包括安装部、悬臂和枢转部构成,安装部固定在箱体上,悬臂自安装部延伸出来,枢转部设置在悬臂的自由端且与门体枢接。为了避免用户在闭合门体时没有施加足够的推动力而导致门体无法紧闭,大多数家电还在门体与门铰链之间设置了助吸机构,借助门铰链的运动使门体关闭至一定程度时自动吸附在箱体上。At present, door hinges are mostly used for the connection between the door body and the box body of various household appliances such as refrigerators, so that users can flexibly open and close the door body. The door hinge generally includes a mounting part, a cantilever and a pivoting part. The mounting part is fixed on the box body, the cantilever extends from the mounting part, and the pivoting part is arranged at the free end of the cantilever and is pivotally connected with the door body. In order to prevent the user from applying enough pushing force when closing the door body and causing the door body to fail to close tightly, most home appliances also set up a suction-assisted mechanism between the door body and the door hinge, and the door body is closed to To a certain extent, it will be automatically adsorbed on the cabinet.
一种助吸机构利用弹簧的回弹作用实现门体的助吸运动,然而,这种机构还需要用于固定和维持弹簧稳定工作的配套部件,例如壳体等,导致助吸机构结构复杂且成本较高。A suction-assisting mechanism utilizes the rebound effect of the spring to realize the suction-assisting movement of the door body. However, this mechanism also needs supporting parts for fixing and maintaining the stable work of the spring, such as a housing, which leads to a complex structure of the suction-assisting mechanism and higher cost.
另一种结构相对简单的助吸机构主要包括设置在门体端盖上的凸出部和设在门铰链上的弹性卡钳(爪)。在门体接近箱体的过程中,凸出部也随门体一起以枢转部为旋转轴转动,且逐步靠近弹性卡钳(爪),当门体与箱体之间的夹角约为15°~5°时,弹性卡钳(爪)在人力的推动作用下发生弹性变形而让位;当门体与箱体之间的夹角约为5°时,弹性卡钳(爪)的弹性变形量达到最大临界值;当门体进一步接近箱体且二者之间的夹角约为5°~0°度时,凸出部运动至弹性卡钳(爪)根部的开阔区域,弹性卡钳(爪)开始回弹并对凸出部施加反作用力,使其受到朝向箱体的合力而靠近箱体,此时即使人施加到门体上的外力撤销,门体也会在弹性卡钳(爪)部的回弹作用下自动贴近箱体,从而实现自动关门的目的。然而,这种助吸机构主要利用弹性卡钳(爪)材料自身的弹性实现回弹,弹性卡钳(爪)一般采用POM(聚甲醛树脂/聚氧化甲烯树脂)材质,其弹性会随着关门的次数增加而逐渐减弱,且反复变形会使材料出现疲劳裂纹甚至老化,易断裂损坏,因此这种助吸机构的寿命较短且可靠性低。Another suction aid mechanism with a relatively simple structure mainly includes a protruding part arranged on the end cover of the door body and an elastic caliper (claw) arranged on the door hinge. When the door body approaches the box body, the protruding part also rotates with the door body with the pivot part as the rotation axis, and gradually approaches the elastic caliper (claw). When the angle between the door body and the box body is about 15 °~5°, the elastic calipers (claws) are elastically deformed under the push of manpower and give way; when the angle between the door and the box is about 5°, the elastic deformation of the elastic calipers (claws) The maximum critical value is reached; when the door body is further close to the box body and the angle between the two is about 5°~0°, the protrusion moves to the open area at the root of the elastic caliper (claw), and the elastic caliper (claw) It starts to rebound and exerts a reaction force on the protruding part, making it close to the box body by the resultant force towards the box body. At this time, even if the external force applied to the door body by the person is withdrawn, the door body will be in the position of the elastic caliper (claw) part. Under the action of rebound, it will automatically close to the box body, so as to realize the purpose of automatic door closing. However, this suction-assisted mechanism mainly uses the elasticity of the elastic caliper (claw) material itself to achieve rebound. The elastic caliper (claw) is generally made of POM (polyoxymethylene resin/polyoxymethylene resin), and its elasticity will increase with the closing of the door. The number of times increases and gradually weakens, and repeated deformation will cause fatigue cracks or even aging of the material, and it is easy to break and damage. Therefore, the service life of this suction-assisted mechanism is short and its reliability is low.
发明内容 Contents of the invention
本发明要解决的主要技术问题是,提供一种提高可靠性的箱门助吸机构及一种冰箱。The main technical problem to be solved by the present invention is to provide a door suction-assisted mechanism with improved reliability and a refrigerator.
为解决上述技术问题,本发明提供一种箱门助吸机构,包括门铰链,所述门铰链包括悬臂、用于固定在箱体上的安装部、以及用于与门体枢接的枢转部,所述安装部和枢转部分别设置在所述悬臂两端,还包括设置在门体下端面的滚动部件,所述悬臂的上端面还设置以所述枢转部为旋转中心、与所述滚动部件相配合的助吸轨道;所述悬臂包括与箱体内部对应的内侧以及与箱体外部对应的外侧,所述助吸轨道包括自所述悬臂内侧向外侧延伸的下坡段,和/或包括自位于所述悬臂内侧与外侧之间的抬高处向外侧延伸的下坡段。In order to solve the above technical problems, the present invention provides a suction aid mechanism for a box door, which includes a door hinge, the door hinge includes a cantilever, a mounting part for fixing on the box body, and a pivoting shaft for pivotally connecting with the door body. part, the mounting part and the pivoting part are respectively arranged at both ends of the cantilever, and also include rolling parts arranged on the lower end surface of the door body, and the upper end surface of the cantilever is also provided with the pivoting part as the center of rotation, and The suction-assisted track matched with the rolling parts; the cantilever includes an inner side corresponding to the inside of the box and an outer side corresponding to the outside of the box, and the suction-assisted track includes a downhill section extending from the inner side of the cantilever to the outer side, And/or include a downhill section extending outward from a rise located between the inner side and the outer side of the cantilever.
进一步地,所述助吸轨道还包括自所述悬臂内侧向所述抬高处延伸的上坡段。Further, the suction-assisting track also includes an uphill section extending from the inner side of the cantilever to the elevated position.
优选地,所述助吸轨道的上坡段自所述悬臂内侧向所述抬高处逐步变窄。Preferably, the uphill section of the suction-assist track gradually narrows from the inner side of the cantilever to the raised place.
一种实施方式中,助吸轨道固定在所述悬臂的上端面,或直接凹设在所述悬臂的上端面。In one embodiment, the suction-assisting track is fixed on the upper end surface of the cantilever, or is directly recessed on the upper end surface of the cantilever.
优选地,所述助吸轨道用于与所述滚动部件相配合的表面还增设耐磨层。Preferably, a wear-resistant layer is added to the surface of the suction-aiding track for matching with the rolling parts.
优选地,所述助吸轨道的下坡段所对应圆弧的角度范围为10°~40°。Preferably, the angle range of the arc corresponding to the downhill section of the suction-assist track is 10°-40°.
一种实施方式中,所述滚动部件包括门铰链轴套和用于沿所述助吸轨道滚动的滚珠,所述门铰链轴套固定在门体下端面,其一端与所述枢转部枢接,另一端设有滚珠孔,所述滚珠装配在滚珠孔内且将底部露出所述门铰链轴套的下方。In one embodiment, the rolling part includes a door hinge bushing and balls for rolling along the suction-assistance track, the door hinge bushing is fixed on the lower end surface of the door body, and one end of the hinge bushing is pivoted with the pivoting part. connected, the other end is provided with a ball hole, the ball is assembled in the ball hole and the bottom is exposed below the door hinge bushing.
优选地,门体下端面还设有滚珠窝,所述滚珠孔为直径小于所述滚珠直径的通孔,所述滚珠的上半球嵌置在所述滚珠窝内,下半球穿过所述滚珠孔。Preferably, the lower end surface of the door body is also provided with a ball nest, the ball hole is a through hole with a diameter smaller than the diameter of the ball, the upper hemisphere of the ball is embedded in the ball nest, and the lower hemisphere passes through the ball hole.
本发明还保护了一种冰箱,包括箱体和门体,还包括以上所述的箱门助吸机构。The invention also protects a refrigerator, which includes a box body and a door body, and also includes the above-mentioned box door suction-assisting mechanism.
优选地,所述门体为冷藏室门体。Preferably, the door is a refrigerator door.
本发明的有益效果是:本发明的箱门助吸机构和冰箱使用设置在门铰链上的助吸轨道结合门体本身的重力作用实现了门体的助吸功能,与现有技术中利用材料本身的弹性作用实现门体助吸的方式相比,能够避免材料弹性减弱或者老化等造成的损坏现象,因此显著提高了助吸机构的可靠性低,增加了使用寿命。The beneficial effects of the present invention are: the suction aid mechanism of the box door and the refrigerator of the present invention use the suction aid track arranged on the door hinge in combination with the gravity action of the door body itself to realize the suction aid function of the door body, which is different from that in the prior art using materials Compared with the method of realizing the suction aid of the door body by its own elastic effect, it can avoid the damage phenomenon caused by the weakening of the material elasticity or aging, so the reliability of the suction aid mechanism is significantly improved, and the service life is increased.
另外,本发明的箱门助吸机构设置助吸轨道和滚动部件后,将门体在转动过程中在门铰链上的着力点分散在枢转部和悬臂两个位置,有效避免了枢转部独立承担门体重量和转轴动能而容易发生损坏的问题,因此门铰链的承载能力更强,稳定性更高,能够进一步满足用户需求。In addition, after the suction aiding mechanism of the box door of the present invention is provided with the suction aiding track and the rolling parts, the force points of the door body on the door hinge during the rotation process are dispersed in the two positions of the pivoting part and the cantilever, effectively avoiding the independence of the pivoting part. Bearing the weight of the door body and the kinetic energy of the rotating shaft, it is easy to cause damage. Therefore, the door hinge has a stronger bearing capacity and higher stability, which can further meet the needs of users.
附图说明 Description of drawings
图1为本发明一种实施例的冰箱的左视图;Fig. 1 is the left side view of the refrigerator of an embodiment of the present invention;
图2为图1中A位置的放大示意图;Figure 2 is an enlarged schematic view of position A in Figure 1;
图3为图2中B-B方向的剖视图;Fig. 3 is the sectional view of B-B direction in Fig. 2;
图4为本发明一种实施例的冰箱第一种视角的门体分解示意图;Fig. 4 is an exploded schematic diagram of the door body of the refrigerator in the first viewing angle according to an embodiment of the present invention;
图5为图4中C位置的放大示意图;Figure 5 is an enlarged schematic view of position C in Figure 4;
图6为本发明一种实施例的冰箱第二种视角的门体分解示意图;Fig. 6 is an exploded schematic diagram of the door body of a refrigerator in a second viewing angle according to an embodiment of the present invention;
图7为图6中D位置的放大示意图;Figure 7 is an enlarged schematic view of the position D in Figure 6;
图8为本发明一种实施例的助吸导轨示意图;Fig. 8 is a schematic diagram of a suction-assisted guide rail according to an embodiment of the present invention;
图9为本发明一种实施例的冰箱第三种视角的门体分解示意图;Fig. 9 is an exploded schematic diagram of the door body of a refrigerator in a third viewing angle according to an embodiment of the present invention;
图10为图9中E位置的放大示意图。FIG. 10 is an enlarged schematic diagram of position E in FIG. 9 .
具体实施方式 Detailed ways
下面通过具体实施方式结合附图对本发明作进一步详细说明。The present invention will be further described in detail below through specific embodiments in conjunction with the accompanying drawings.
请参考图1至图4,本实施方式的箱门助吸机构使用于冰箱,该冰箱包括箱体8和门体,对于仅有一个门体的冰箱,箱门助吸机构可直接设在门体下方,对于图1所示具有冷藏室门体6和冷冻室门体7的冰箱,可设定门体为冷藏室门体6,即箱门助吸机构可设在冷藏室门体6下方、冷冻室门体7上方,当然根据具体需要,也可设定门体为冷冻室门体7。Please refer to Fig. 1 to Fig. 4, the door suction mechanism of this embodiment is used in a refrigerator, the refrigerator includes a
本实施方式的箱门助吸机构包括门铰链和滚动部件5,其中,门铰链包括安装部1、悬臂2和枢转部3。安装部1固定在箱体8上,例如图9和图10所示,可利用螺钉将安装部1螺接固定在箱体8上,使安装部1的安装面11紧贴箱体8与门体对应的一面;枢转部3包括枢轴31,可嵌入门体上的枢轴孔或轴套而与门体枢接,使整个门体可在人力驱动下绕枢轴31转动而实现门体的灵活开合;悬臂2自安装部1延伸出来,使安装部1和枢转部3分别设置在悬臂2两端。滚动部件5设置在门体下端面,可包括滚轮、导辊、滚珠52等能够沿预定轨道滚动的部件,对于冷藏室门体6,其底部具有下端盖61,门体下端面即下端盖61的下表面。The box door suction aid mechanism in this embodiment includes a door hinge and a
悬臂2具有一定的宽度,包括与箱体8内部对应的内侧以及与箱体8外部对应的外侧,外侧可位于冰箱侧部的边缘处。悬臂2的上端面还设置有助吸轨道4,该助吸轨道4以枢转部3的枢轴31为旋转中心,能够与滚动部件5中的滚轮或滚珠52相配合为其提供滚动轨道。用户在闭合门体的过程中,滚珠52或滚轮首先自悬臂2的内侧进入助吸轨道4,门体沿枢转部3旋转闭合的过程中,滚珠52或滚轮沿助吸轨道4运动直到运动至悬臂2外侧时门体完全闭合。为了实现门体的助吸功能,如图6至图8所示,助吸轨道4包括一个在水平方向逐步倾斜下降的下坡段41,该下坡段41自悬臂2的内侧向外侧延伸,和/或自位于悬臂2内侧与外侧之间的抬高处43向外侧延伸,门体关闭时,滚珠52进入助吸轨道4的下坡段41后,由于其承载了门体的重力,该重力与下坡段41的斜向支撑力形成合力而驱使滚动部件5带动门体自动沿下坡段41向下运动,此时即使人撤销了施加在门体上的推动力,门体也会自动运动至下坡段41的最低端直至与箱体8贴合。相反地,门体打开过程中,门体在人力驱动下绕枢转部3转动,滚珠52或滚轮在助吸轨道4中沿与关闭门体时相反的方向滚动而逐步上升至,直至门体打开至一定角度时脱离助吸轨道4。The
本实施方式的箱门助吸机构使用设置在门铰链上的助吸轨道结合门体本身的重力作用实现了门体的助吸功能,与现有技术中利用材料本身的弹性作用实现门体助吸的方式相比,能够避免材料弹性减弱或者老化等造成的损坏现象,因此显著提高了助吸机构的可靠性低,增加了使用寿命。The box door suction-assisted mechanism of this embodiment uses the suction-assisted track arranged on the door hinge combined with the gravity of the door itself to realize the suction-assisted function of the door body. Compared with the suction method, it can avoid the damage phenomenon caused by the weakening of the material elasticity or aging, so the reliability of the suction aid mechanism is significantly improved, and the service life is increased.
另外,目前用于连接冰箱门体的门铰链中,安装部1通常安装于冰箱的上中下三个梁上,其中中梁承担着冷藏室门体的重量以及冷藏冷冻门的枢转功能,冷藏室门体的下端盖61上设有轴孔及轴套,可以与枢转部3相配合而承担门体的枢转及支撑功能,这种结构使门铰链的枢转部3除了要约束门体水平面上的前后左右四个自由度以外,还要承载冷藏室门体的自重,因此容易损坏。具体地,冰箱冷藏门体6的几乎全部重量都压靠在枢转部3,对枢转部3承载的力矩进行分析,当门重约为5~10kg,悬臂2长约为30~50mm时,枢转部3的静态动力矩达到1.5~5NM,鉴于其安装底座较窄,从螺钉到安装部边缘的阻力臂一般只有5mm,因此对应作用在中梁上的静态拉力被放大到300~1000N,在跌落实验环境中,如果枢转部3承受碰撞加速度为10G的外力,则相应的动态瞬间作用力峰值可以达到3000~10000N,可能造成门铰链脆断或歪斜,继而引起严重的质量问题。而本实施方式的箱门助吸机构设置助吸轨道4和滚动部件5后,将门体在转动过程中在门铰链上的着力点分散在枢转部3和悬臂2两个位置,有效避免了枢转部3独立承担门体重量和转轴动能而容易发生损坏的问题,因此门铰链的承载能力更强,稳定性更高,能够进一步满足用户需求。In addition, in the door hinges currently used to connect refrigerator doors, the installation part 1 is usually installed on the upper, middle and lower beams of the refrigerator, wherein the middle beam bears the weight of the refrigerator door body and the pivoting function of the refrigerator door. The
由于门体与箱体8之间在装配和使用过程中可能存在一定的位置偏差,为了使滚动部件5顺利与助吸轨道4相配合,本实施方式助吸轨道4还包括自悬臂2内侧向抬高处43延伸的上坡段42,当门体关闭至一定角度时,滚珠52首先自上坡段42的底部或中部进入助吸轨道4并在人力作用下被逐步抬高直到抬高处43,接着滚珠52即可自动沿下坡段41向下运动实现门体助吸。这种结构能够适应门体与箱体8之间在竖直方向的装配误差,便于滚珠52或滚轮顺利进入助吸轨道4,同时,为了适应门体与箱体8之间在水平方向的装配误差,还可设置助吸轨道4的上坡段42自悬臂2内侧向抬高处43逐步变窄,进一步便于滚珠52进入助吸导轨4。Since there may be a certain positional deviation between the door body and the
助吸轨道4和下坡段41的位置、弧长、斜度都可根据具体需要设置,例如位于助吸轨道4中部的抬高处43比助吸轨道4位于悬臂2外侧的最低端高出0.1~2mm,即门体在关闭过程中,首先沿上坡段42上升一定高度后,再沿下坡段41下降0.1~2mm即可实现关门。助吸轨道4的上坡段42对应圆弧的角度范围为可为3°~10°,下坡段41对应圆弧的角度范围可为10°~40°使助吸机构具有较大的助吸角度,例如当上坡段41对应圆弧的角度范围为5°,下坡段41对应圆弧的角度范围为30°时,门体关闭过程中至与箱体8之间形成35°左右夹角时,滚珠52通过上坡面42进入助吸轨道4,随着助吸轨道4的升高门体先上升0.1~2mm到达抬高处43,接着门体关闭至与箱体8之间形成30°左右夹角时,滚珠沿下坡面41向下运动直至整个门体自动贴近箱体8,使助吸角度增加至30°甚至更大。进一步地,为了避免位于悬臂2的外侧的助吸轨道4的最低端露出箱体外部而容易损坏或影响美观,悬臂2的外侧还可设置封住助吸轨道4最低端的凸台。The position, arc length, and inclination of the suction-assisting track 4 and the
本实施方式的助吸轨道4可固定在悬臂2的上端面,例如采用钣金材料,或助吸轨道4可与悬臂2一体成型,即直接凹设在悬臂2的上端面。为了对助吸轨道4和滚动部件进行有效保护,避免材料损坏,还可在助吸轨道4上用于与滚动部件5相配合的表面增设耐磨层,该耐磨层可采用POM等材质,例如可通过粘结、扣接或者铆接的方式固定在助吸轨道4的上表面。The suction-assisting track 4 of this embodiment can be fixed on the upper end surface of the
如图4至5所示一种实施方式中,滚动部件5包括门铰链轴套51和滚珠52,门铰链轴套51通过螺钉固定在门体下端面,其一端设有套筒,该套筒套在枢轴31从而与枢转部3枢接,使整个滚动部件5可随门体一起绕枢轴31旋转,门铰链轴套51的另一端设有滚珠孔511,滚珠52装配在滚珠孔511内且将底部露出门铰链轴套51的下方,滚珠52底部即可与助吸导轨4相接触而沿助吸导轨4滚动。滚珠52的装配方式具有多种,例如可将滚珠52的上半球嵌置在滚动部件5内部使其不易掉出,另一种装配方式将滚珠52安装在门体下端面与门铰链轴套51之间,即门体下端面还设有向上凹进的滚珠窝612,形状和大小与滚珠52相匹配,滚珠孔511为直径小于滚珠52直径的通孔,且门铰链轴套51中通孔所在部位的厚度小于滚珠52的半径,滚珠52的上半球嵌设在滚珠窝612内,下半球穿过滚珠孔511且将底部露出门铰链轴套51的下方。该安装方式将滚珠52嵌置在门体下端面的滚珠窝内612,滚珠52不易掉出且滚动顺畅。In one embodiment shown in Figures 4 to 5, the rolling
考虑到滚珠52与助吸导轨4之间可能存在摩擦阻力而影响使用手感,可将助吸导轨4的圆弧半径设在50mm以内,而用户开门用力点距离门铰链约500mm,因此滚珠52与助吸导轨4之间轻微的摩擦力几乎不被人察觉。当然,滚珠52与门铰链轴套51和门体下端面之间的缝隙处也可填充少量凡士林或黄油进行润滑。Considering that there may be frictional resistance between the
本发明的箱门助吸机构可广泛应用于冰箱、微波炉、烤箱等多种家电,还可用于各类家具、办公用品、电器设备和公共设施等多种带有门体的用具,使用方便、稳定性好、使用寿命长。The box door suction-assisted mechanism of the present invention can be widely used in various household appliances such as refrigerators, microwave ovens, ovens, etc., and can also be used in various appliances with doors such as various furniture, office supplies, electrical equipment, and public facilities. It is easy to use, Good stability and long service life.
以上内容是结合具体的实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。The above content is a further detailed description of the present invention in conjunction with specific embodiments, and it cannot be assumed that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field of the present invention, without departing from the concept of the present invention, some simple deduction or replacement can be made, which should be regarded as belonging to the protection scope of the present invention.
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CN102445043B (en) * | 2011-09-06 | 2013-11-06 | 合肥美的电冰箱有限公司 | Refrigerator |
CN103047808B (en) * | 2012-12-30 | 2016-01-13 | 合肥华凌股份有限公司 | refrigerator |
CN107504751B (en) * | 2017-09-26 | 2020-02-28 | 海信容声(广东)冰箱有限公司 | Refrigerator door body suction assisting structure and refrigerator |
EP3945193A1 (en) * | 2020-07-27 | 2022-02-02 | Danco S.p.A. | Single-pin hinge for doors and/or panels of furniture or furnishing items |
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