A kind of water-based zinc stearate dispersion liquid and preparation method thereof
Technical field:
The present invention relates to a kind of is main water-based zinc stearate dispersion liquid of forming and preparation method thereof with the zinc stearate, and this dispersion liquid mainly is used as the sensitizer and the water paint functional aid of paper making applying lubricating agent, heat-sensitive paper.
Background technology:
Zinc stearate is widely used in industries such as rubber, papermaking, coating and cosmetics as lubricant.The zinc stearate lubricant is a water-insoluble metallic soap class surfactant, generally it is made as aqueous liquid dispersion.Because water-based zinc stearate dispersion liquid is economic, practical, always as one of important auxiliary agent of painting processing paper, rubber, plastics and coating.
At present, the production of the water-based zinc stearate dispersion liquid various places that spread all over the country, but solid content generally about 40% and particle diameter bigger, adopt two-step method, promptly make zinc stearate dry powder earlier, grind again, disperse to obtain, perhaps in preparation process, need repeatedly reinforced, technology is complicated, the cost height, and particle diameter is thick and solid content is not high.Along with the development of papermaking, rubber and coating industry, low-solid content, the thick water-based zinc stearate dispersion liquid of particle diameter have not satisfied demand.
The applicant is because the disappearance in above-mentioned known water-based zinc stearate dispersion liquid and the making thereof, the spirit of adhering to the research innovation, keeping on improving, utilize its professional eye and professional knowledge, work out a kind of water-based zinc stearate dispersion liquid that meets the industry utilization and preparation method thereof.
Summary of the invention
The object of the present invention is to provide a kind of stable performance, particle diameter is less, the water-based zinc stearate dispersion liquid that viscosity is suitable.
A further object of the present invention is to provide a kind of employing high-pressure emulsification method, and once reinforced preparation has reduced production cost and simplified the preparation method of the water-based zinc stearate dispersion liquid of production technology.
For achieving the above object, the present invention adopts following technical scheme:
A kind of water-based zinc stearate dispersion liquid, this liquid are to be processed to form by zinc stearate, emulsifying agent A, emulsifying agent B, auxiliary agent, dispersant, defoamer, bactericide and water, and the percentage by weight of each component is:
Water 45~69%
Zinc stearate 26.5~47%
Emulsifying agent A 1.0~2.5%
Emulsifying agent B 1.5~3%
Auxiliary agent 0.75~1.26%
Dispersant 0.5~1.26%
Defoamer 0.15~0.5%
Bactericide 0.1~0.6%
More than each weight percentages of components sum be 100%.
Wherein, in the said components, described emulsifying agent A comprises a kind of in polyoxyethylene (20) sorbitan monooleate, polyoxyethylene (20) sorbitan monostearate, polyoxyethylene (20) sorbitan mono-laurate, Aceonon 300 MO or aliphatic alcohol polyethenoxy (9) ether.
In the said components, described emulsifying agent B comprises a kind of in alkylphenol-polyethenoxy (10) ether, Nonyl pheno (10) ether, sorbitan mono-laurate, sorbitan monooleate or the sorbitan monostearate.
In the said components, described auxiliary agent comprises a kind of in urea, PEG400 or the atoleine.
In the said components, described defoamer comprises a kind of of dimethyl silicone polymer, polyether siloxane copolymers or water-soluble silicon oil.
In the said components, described bactericide comprises a kind of in pentachloronitrobenzene, phosphorus chloro-m-cresol, daconil M or the glutaraldehyde.
In the said components, described dispersant comprises a kind of in polyoxyethylene ether, glyceryl tristearate or the methyl anyl alcohol.
The range of viscosities of the water-based zinc stearate dispersion liquid of gained is 286~875mPaS, particle size range 0.65~4.8 μ m, and range of solid content is 30~50wt%.
The present invention is directed to above-mentioned water-based zinc stearate dispersion liquid a kind of preparation method also is provided, comprise the steps, according to a certain ratio zinc stearate, emulsifying agent A, emulsifying agent B, auxiliary agent, dispersant, defoamer, bactericide and water were joined in the autoclave before this, sealing back heat temperature raising to 140~180 ℃, constant temperature stirred 1 hour, mixing speed is 600~900 rev/mins, is quickly cooled to room temperature then, can obtain target product.
Be compared with the prior art, the outstanding feature of technical solution of the present invention and obvious improvement are mainly reflected in following several aspect:
1, this dispersion liquid has adopted one step of high-pressure emulsification method to make, and method is easy, and technology is reasonable.
2, the water-based zinc stearate dispersion liquid of the present invention's preparation has the advantage that cost is low, particle diameter is thin, solid content is high, viscosity is little, efficient is high.
3, the water-based zinc stearate dispersion liquid of the present invention preparation has advantages such as favorable mechanical, chemical stability, free from extraneous odour, nontoxic, environmental protection and lubricant effect ideal, and the solid content and the viscosity of the particle diameter of zinc stearate, aqueous liquid dispersion are all adjustable within the specific limits.
The specific embodiment:
A kind of water-based zinc stearate dispersion liquid provided by the invention, this liquid is to be processed to form by zinc stearate, emulsifying agent A, emulsifying agent B, auxiliary agent, dispersant, defoamer, bactericide and water, the percentage by weight of each component is:
Water 45~69%
Zinc stearate 26.5~47%
Emulsifying agent A 1.0~2.5%
Emulsifying agent B 1.5~3%
Auxiliary agent 0.75~1.26%
Dispersant 0.5~1.26%
Defoamer 0.15~0.5%
Bactericide 0.1~0.6%
More than each weight percentages of components sum be 100%.
Wherein, in the said components, described emulsifying agent A comprises a kind of in polyoxyethylene (20) sorbitan monooleate, polyoxyethylene (20) sorbitan monostearate, polyoxyethylene (20) sorbitan mono-laurate, Aceonon 300 MO or aliphatic alcohol polyethenoxy (9) ether; Described emulsifying agent B comprises a kind of in alkylphenol-polyethenoxy (10) ether, Nonyl pheno (10) ether, sorbitan mono-laurate, sorbitan monooleate or the sorbitan monostearate; Described auxiliary agent comprises a kind of in urea, PEG400 or the atoleine; Described defoamer comprises a kind of of dimethyl silicone polymer, polyether siloxane copolymers or water-soluble silicon oil; Described bactericide comprises a kind of in pentachloronitrobenzene, phosphorus chloro-m-cresol, daconil M or the glutaraldehyde; Described dispersant comprises a kind of in polyoxyethylene ether, glyceryl tristearate or the methyl anyl alcohol.
The present invention also provides a kind of preparation method at above-mentioned water-based zinc stearate dispersion liquid, comprise the steps, according to a certain ratio zinc stearate, emulsifying agent A, emulsifying agent B, auxiliary agent, dispersant, defoamer, bactericide and water were joined in the autoclave before this, sealing back heat temperature raising to 140~180 ℃, constant temperature stirred 1 hour, mixing speed is 600~900 rev/mins, is quickly cooled to room temperature then, can obtain target product.
The present invention will be further described below in conjunction with embodiment:
Example 1
Produce as follows:
(1) disposable adding zinc stearate 54 grams in the autoclave, water 138 grams, emulsifier polyoxyethylene (20) sorbitan monooleate 2.0 grams, emulsifying agent alkylphenol-polyethenoxy (10) ether 3.0 grams, defoamer water-soluble silicon oil 0.7 gram, dispersant polyoxyethylene ether 1.0 grams, bactericide daconil M 0.2 gram, auxiliary agent urea 1.5 grams;
(2) with the autoclave good seal and begin heating, during heat temperature raising to 140 ℃, beginning constant temperature stirs, and mixing speed is 600 rev/mins, stirs to stop after 1 hour and be cooled to room temperature rapidly.Products obtained therefrom viscosity is 286mPaS (DV-I Prime viscosimeter records, down together), average grain diameter 0.65 μ m (BT-9300Z laser particle size distribution instrument records, down together), and solid content is 30wt%.
Example 2
Produce as follows:
(1) disposable adding zinc stearate 69 grams in the autoclave, water 119 grams, emulsifying agent aliphatic alcohol polyethenoxy (9) ether 2.5 grams, emulsifying agent Nonyl pheno (10) ether 3.5 grams, defoamer polyether siloxane copolymers 0.5 gram, dispersant glyceryl tristearate 1.5 grams, bactericide phosphorus chloro-m-cresol 0.5 gram, auxiliary agent PEG400 1.5 grams;
(2) with the autoclave good seal and begin heating, during heat temperature raising to 150 ℃, beginning constant temperature stirs, and mixing speed is 700 rev/mins, stirs to stop after 1 hour and be cooled to room temperature rapidly.Products obtained therefrom viscosity is 375mPaS, average grain diameter 0.88 μ m, and solid content is 39wt%.
Example 3
Produce as follows:
(1) disposable adding zinc stearate 78 grams in the autoclave, water 110 grams, emulsifier polyoxyethylene (20) sorbitan monostearate 3.5 grams, emulsifying agent sorbitan monostearate 4.5 grams, defoamer polyether siloxane copolymers 0.3 gram, aqueous dispersion methyl anyl alcohol 1.5 grams, bactericide penta sodium pentachlorophenate 0.7 gram, liquid additive paraffin body 2 grams;
(2) with the autoclave good seal and begin heating, during heat temperature raising to 160 ℃, beginning constant temperature stirs, and mixing speed is 800 rev/mins, stirs to stop after 1 hour and be cooled to room temperature rapidly.Products obtained therefrom viscosity is 527mPaS, average grain diameter 1.28 μ m, and solid content is 44wt%.
Example 4
Produce as follows:
(1) disposable adding zinc stearate 84 grams in the autoclave, water 102.5 grams, emulsifier polyoxyethylene (20) sorbitan mono-laurate 4.5 grams, emulsifying agent sorbitan monooleate 5 grams, defoamer polyether siloxane copolymers 0.9 gram, aqueous dispersion polyoxyethylene ether 1.5 grams, bactericide penta sodium pentachlorophenate 0.9 gram, auxiliary agent PEG400 2.5 grams;
(2) with the autoclave good seal and begin heating, during heat temperature raising to 170 ℃, beginning constant temperature stirs, and mixing speed is 900 rev/mins, stirs to stop after 1 hour and be cooled to room temperature rapidly.Products obtained therefrom viscosity is 669mPaS, average grain diameter 3.15 μ m, and solid content is 49wt%.
Example 5
Produce as follows:
(1) disposable adding zinc stearate 91 grams in the autoclave, water 90.5 grams, emulsifier polyoxyethylene monoleate 5.0 grams, emulsifying agent sorbitan mono-laurate 6.0 grams, defoamer phosphorus dimethyl silicone polymer 1.0 grams, aqueous dispersion glyceryl tristearate 2.5 grams, bactericide pentachloronitrobenzene 1.2 grams, auxiliary agent PEG400 2.5 grams;
(2) with the autoclave good seal and begin heating, during heat temperature raising to 180 ℃, beginning constant temperature stirs, and mixing speed is 900 rev/mins, stirs to stop after 1 hour and be cooled to room temperature rapidly.Products obtained therefrom viscosity is 875mPaS, average grain diameter 4.8 μ m, and solid content is 55wt%.