CN102106607A - Filter tip with touchable spice beads and production process and equipment thereof - Google Patents
Filter tip with touchable spice beads and production process and equipment thereof Download PDFInfo
- Publication number
- CN102106607A CN102106607A CN2009102621890A CN200910262189A CN102106607A CN 102106607 A CN102106607 A CN 102106607A CN 2009102621890 A CN2009102621890 A CN 2009102621890A CN 200910262189 A CN200910262189 A CN 200910262189A CN 102106607 A CN102106607 A CN 102106607A
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- Prior art keywords
- beads
- perfumed beads
- touch
- spice
- perfumed
- Prior art date
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- 239000011324 bead Substances 0.000 title claims abstract description 64
- 235000013599 spices Nutrition 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 23
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims description 27
- 238000007664 blowing Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 10
- 239000003292 glue Substances 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 7
- 238000004026 adhesive bonding Methods 0.000 claims description 6
- 238000009738 saturating Methods 0.000 claims description 4
- 230000011664 signaling Effects 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 2
- 235000019504 cigarettes Nutrition 0.000 abstract description 11
- 239000003205 fragrance Substances 0.000 abstract description 4
- 238000004513 sizing Methods 0.000 abstract 3
- 238000011017 operating method Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- 239000006187 pill Substances 0.000 description 7
- 239000004568 cement Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- 241000208125 Nicotiana Species 0.000 description 3
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000002775 capsule Substances 0.000 description 2
- 239000012876 carrier material Substances 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 235000010413 sodium alginate Nutrition 0.000 description 2
- 239000000661 sodium alginate Substances 0.000 description 2
- 229940005550 sodium alginate Drugs 0.000 description 2
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical group [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 235000019739 Dicalciumphosphate Nutrition 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 235000011148 calcium chloride Nutrition 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 239000001175 calcium sulphate Substances 0.000 description 1
- 235000011132 calcium sulphate Nutrition 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- NEFBYIFKOOEVPA-UHFFFAOYSA-K dicalcium phosphate Chemical compound [Ca+2].[Ca+2].[O-]P([O-])([O-])=O NEFBYIFKOOEVPA-UHFFFAOYSA-K 0.000 description 1
- 229940038472 dicalcium phosphate Drugs 0.000 description 1
- 229910000390 dicalcium phosphate Inorganic materials 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 239000007901 soft capsule Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Abstract
The invention discloses a filter tip with touchable spice beads and a production process and equipment thereof, and belongs to the technical field of cigarette filter tips. One or more spice beads which contain spice liquid and can transmit fragrance after a customer automatically determines to break the spice beads are arranged in shred beams. The diameter of the spice beads is 1 to 5 millimeters. A spice bead adding process is added between a sizing process and a formed paper wrapping process; the spice bead adding process is controlled by a programmable logic controller (PLC) control system; the equipment comprises a loosening and sizing unit, a formed paper wrapping and cutting unit and corresponding control devices; and the equipment is characterized in that: a spice bead adding system is arranged between the loosening and sizing unit and the formed paper wrapping and cutting unit. The filter tip product gives great humanized care for customers, and can meet multiple different requirements. According to the production process and the equipment, most operating methods of the prior art are changed, and field workers and masters can quickly learn and operate the production line.
Description
Technical field
The invention belongs to the production technical field of cigarette filter tip rod, be specifically related to add the production technology of a kind of perfumed beads particle that contains liquid perfume to the tow of filter rod.
Background technology
In the prior art, all by producer's decision, the consumer does not have right to choose to the material that adds in the product to the material that adds in the filter rod, can only accept passively.A kind of novel cigarette additive dripping pill lapping is provided in another patent application of the applicant (applying on the same day with the application),, has and gently pinch promptly broken feature by the perfumed beads that contains spices liquid of this special lapping parcel.The applicant develops a kind of brand-new product with this perfumed beads, and promptly band can touch the filter rod of perfumed beads, and whether it can be decided in its sole discretion by the consumer and the one or more perfumed beads in the filter rod be pinched brokenly, thereby obtains the release of fragrance matter in various degree.This perfumed beads is because its special lapping, and one pinches the promptly broken preceding topic condition that it can be put to death voluntarily by the consumer that given.Also this gently pinches promptly broken characteristics just, makes the technology of this Special Cigarette Filter rod of preparation become special, can't use the common process of prior art and equipment extensively they to be joined among the tow of filter rod.
Summary of the invention
Above-mentioned situation at prior art, the technical problem to be solved in the present invention provides filter rod and production technology and the equipment that a kind of band can touch perfumed beads, make the lapping in another patent application of the applicant obtain good application, also come out and the raising of its level of production contributes for the new product of cigarette industry.
One of technical scheme of the present invention is: a kind of band can touch the filter rod of perfumed beads, contain tow, forming paper, yew paper, its special feature is: in tow, be provided with one to multiple its contain spices liquid and can decide in its sole discretion by the consumer and pinch brokenly the saturating fragrant perfumed beads in back.The diameter of described perfumed beads is 1～5mm.
Two of technical scheme of the present invention is: a kind of band can touch the manufacture craft of the filter rod of perfumed beads, contain the shredding operation successively, last glue process, forming paper parcel operation, cutting action, its special feature is: increase perfumed beads and add operation between last glue process and forming paper parcel operation, perfumed beads adds operation and is controlled by the PLC control system, step is in the following order carried out: earlier perfumed beads is placed feed bin, regulate the blowing time interval on the control touch-screen in advance, the blowing number, the blowing location parameter is set, the PLC control system will make the perfumed beads that meets parameter request fall into propulsion system, propulsion system is advanced into discharging device with perfumed beads, and discharging device was placed into perfumed beads in the tow by the time interval of setting;
The job step of described PLC control system is: be arranged on the input that the perfumed beads position signalling that detects is outputed to differential amplifier at two position sensors of the discharging opening of feed bin, signal after differential amplifier will amplify outputs to the input of position comparator, and the output signal of position comparator is delivered to the signal input part of PLC; According on the touch-screen of PLC, setting the blowing time interval, the blowing number, blowing location parameter signal and the signal that is detected, PLC handles signal, makes executing agency and coupled propulsion system and discharging device by the work of setting pattern.
Described perfumed beads is that a kind of its contains spices liquid and can be decided in its sole discretion by the consumer, pinch with light finger promptly broken, can saturating fragrant perfumed beads after broken.Described propulsion system is a kind of pneumatic propulsion system, or electric propulsion system, or hydraulic propelling system.Described discharging device is a kind of electric switching valve.
Three of technical scheme of the present invention is: a kind ofly prepare the equipment that band can touch the filter rod of perfumed beads, contain shredding, gluing unit and moulding parcel, cutting unit, and control corresponding device, its special feature is: be provided with between shredding gluing unit and forming paper parcel cutting unit and add the perfumed beads system, the feed bin discharging opening is provided with detection system, propulsion system and discharging device, and control touch-screen, detection system, propulsion system link to each other with the PLC regulator cubicle with discharging device.Wherein feed bin places moulding parcel unit homonymy, is connected with discharging device, and detection system is connected with propulsion system and discharging device, and discharging device is connected with the shaped device of shaping machine set.Described detection system, propulsion system, discharging device and touch-screen are by the PLC control system in the PLC regulator cubicle and corresponding procedure operation and control.
Filter rod of the present invention is reasonable in design, and is simple in structure, easy to use, and this product has given great concern with humanization to the consumer, can satisfy multiple different demand.Production technology of the present invention and equipment, simple, do not increase too much equipment, do not improve production cost, do not change most of methods of operating of prior art, make the field worker master worker can very fast study and operate this production line, the present invention have developed a brand-new product.
Description of drawings
Accompanying drawing 1 is an example structure schematic diagram of filter rod of the present invention;
Accompanying drawing 2 is another example structure schematic diagrames of filter rod of the present invention;
Accompanying drawing 3 is equipment complete machine structure schematic diagrames of the present invention;
Accompanying drawing 4 is to add perfumed beads components of system as directed structure for amplifying schematic diagram in the accompanying drawing 3;
Accompanying drawing 5 is PLC control system block diagrams.
Accompanying drawing acceptance of the bid keep the score state as follows: 1-pipe tobacco part; The 2-cigarette paper; The 3-pipe tobacco; 4-yew paper; The 5-tow; The 6-perfumed beads; The 7-forming paper; 8-filter tip part; 9-shredding gluing unit; 10-pretension roller; The 11-tow; 12-first thread roller; 13-second thread roller; 14-glycerine spray booth; The 15-outlet roller; 16-forming paper conveying device; The 17-shaped device; The 18-propulsion system; The 19-discharging device; The 20-detection system; The 21-feed bin; 22-controls touch-screen; The 23-regulator cubicle; The 24-control panel; The 25-cutter sweep; The 26-gatherer; The 27-forming paper; 28- sensor 1 and 2; The 29-differential amplifier; 30-position comparator; 31-PLC; 32-executing agency.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention and correlation technique problem are described in further detail.At first be noted that, the present invention relies on another innovation and creation (applying on the same day with the application) of the applicant and comes, the applicant has invented a kind of brand-new special parcel carrier, can be used for wrapping up multiple cigarette additive, be the perfumed beads of making in order to parcel spices liquid in the present invention, the wrapper of this perfumed beads can break in less pinching under the pressure, emits fragrance matter after breaking, and send thereupon " " sound.Spices described here is meant can be with the cigarette compatibility and have flavouring, improve the tobacco aromatics using of cigarette odor-absorbing.Be depicted as the filter rod that band of the present invention can touch perfumed beads as accompanying drawing 1,2, what at first will describe is to be exactly described perfumed beads, this is the brand-new special parcel carrier parcel of a kind of usefulness, spices is wrapped in is prepared into the spheroidal capsule in this carrier material, adds in the filter stick, before cigarette smoking, by filter stick is pushed gently, can touch perfumed beads significantly, if the consumer wishes to discharge these spices, carrier material is gently pinched brokenly and can be discharged with have gentle hands, play the effect of flavouring.It is quantitatively accurate to add the spheroidal perfumed beads in this filter rod, do not influence outward appearance and every physical index of filter stick, just capsule is crumbed when using simultaneously and discharged spices, avoided scattering and disappearing in advance of active ingredient in the spices, also ensured the flavouring effect of spices preferably.
The preparation of described perfumed beads is such:
1, system lapping: fill a prescription with sodium alginate: glycerine: water is (1～8): (0.5～5): the ratio of (8～100) is advisable, and wherein the specification of sodium alginate is a viscosity (pa.s) 0.01～2, and the specification of glycerine is for freezing power 100～400.According to the above ratio, will be above material add in the Sandwich pot and stir, steam jacket is heated to 70 degree, and it is dissolved, and be incubated 1～2 hour, leave standstill treat the foam come-up after, the insulation filtration becomes rubber cement standby (so-called rubber cement promptly is a lapping).
2. drip system perfumed beads (this is the method for prior art, and uses the equipment of prior art, and concrete condition according to the present invention is allowed a choice) on condition: spices is added in the material bin; Rubber cement adds in the rubber cement bucket, and keeps 70 ℃ temperature; Contain in the dripping pill device and put into curing agent, curing agent is a calcium ion salts solution, for example 1%-20% calcium chloride, Dicalcium Phosphate or calcium sulphate soln.According to what of the amount of each dripping pill content, regulate discharging opening and gum outlet, rubber cement, spices liquid successively ooze from the concentric tube outlet with different speed, glue is at skin, spices liquid oozes from central tube, rubber cement drips to above the curing agent earlier and launches, spices drops on the glue surface of just having launched immediately, because the reason of acceleration of gravity, rubber continues to descend, rubber is sealed fully, spices just is wrapped in the rubber the inside, adds surface tension effects, makes rubber become spheroidal, because temperature constantly descends, and is frozen into the soft capsule dripping pill gradually.Dripping pill promptly is described perfumed beads.The consumer can obviously feel the dripping pill particle in the filter stick when hand-held cigarette, can hear after pinching brokenly with hand " " sound, the fragrance material of definitely experiencing in the dripping pill is released.
Below in conjunction with accompanying drawing 3,4,5 technology of the present invention and equipment are described.For the purpose of simply just, method and apparatus combined to be described.Be depicted as main technique flow process axle of the present invention as accompanying drawing 3 and accompanying drawing 4 and look schematic diagram, need to prove this technology preorder operation-shredding operation, go up glue process, and postorder operation-forming paper parcel operation, cutting action all is to be undertaken by the operation of prior art, and its equipment also is the equipment of prior art.Comprise the main technique flow process among the present invention among the figure, when filter rod and cigarette propped up and be connected, the part of parcel yew paper was not in this figure.The basic existing equipment that adopts prior art among the present invention, it is feature according to the filter rod of inventive method production, increased feed bin 21, detection system 18, propulsion system 18, discharging device 20, control touch-screen 22, and partly carried out adjusting or the transformation of saying so for global formation, as shown in the figure, shredding gluing unit 9 and existing equipment basically identical, different is partly to have added feed bin 21 and adding set 19 in the filter forming machine group, and finish the quantitative interpolation of perfumed beads particle in the tow section by said apparatus, simultaneously for reaching parameter requests such as desired resistance to suction of moulding filter tip or outward appearance, tow will be selected the specification at low single dawn, through shredding, after the operations such as interpolation and moulding, synthesize cylinder.Behind the synthetic cylinder is again the moulding of prior art, parcel forming paper and cutting etc.Though, the present invention has adopted the large number quipments of prior art and method to finish task of the present invention, but, there are not any technology that can use and enlightenment in the prior art, the applicant is grown out of nothing, just find method of the present invention after having passed through a large amount of tests and checking repeatedly, and determined equipment of the present invention, this wherein the applicant paid a large amount of creative works.
Again the electric control system course of work is described below below:
Material drain system
In view of the characteristic of article and the designing requirement of mechanical location, adopt closed-loop control.Select for use 28 pairs of materials of photoelectrical position sensor to judge, sensor 28 outputs to differential amplifier 29 and electric current is amplified outputs to position comparator 30, compares with the executing agency 32 position signals of telecommunication, afterwards comparative result is sent into PLC and handles.Control through PLC is delivered to executing agency 32 with the step of carrying out, and executing agency 32 drives machinery 18 execution actions material is evenly sent into.Simultaneously the position signal of telecommunication of executing agency 32 is delivered to position comparator 30, with the position signalling recycle ratio of sensor 28, the action and the position of control mechanical device.PLC relatively delivers to the position of the action of executing agency and sensor the touch-screen 22 of monitoring, situation between the action of operation that shows material on the screen and executing agency when calculating.
Claims (8)
1. a band can touch the filter rod of perfumed beads, contains tow, forming paper, yew paper, it is characterized in that: in tow (5), be provided with one to multiple its contain spices liquid and can decide in its sole discretion by the consumer and pinch brokenly the saturating fragrant perfumed beads (6) in back.
2. band according to claim 1 can touch the filter rod of perfumed beads, it is characterized in that: the diameter of described perfumed beads (6) is 1～5mm.
3. a band can touch the manufacture craft of the filter rod of perfumed beads, contain the shredding operation successively, last glue process, forming paper parcel operation, cutting action, it is characterized in that: between last glue process and forming paper parcel operation, increase perfumed beads and add operation, step is in the following order carried out: earlier perfumed beads is placed feed bin (21), regulate the blowing time interval on the control touch-screen (22) in advance, the blowing number, the blowing location parameter is set, the PLC control system will make the perfumed beads that meets parameter request fall into propulsion system (19), propulsion system (19) is advanced into discharging device (20) with perfumed beads, and discharging device (20) was placed into perfumed beads in the tow (11) by the time interval of setting;
It is to be controlled by the PLC control system that perfumed beads adds operation, its job step is: be arranged on the input that the perfumed beads position signalling that detects is outputed to differential amplifier (29) at two position sensors (28) of the discharging opening of feed bin (21), signal after differential amplifier (29) will amplify outputs to the input of position comparator (30), and the output signal of position comparator (30) is delivered to the signal input part of PLC (31); Set the blowing time interval according to going up at the touch-screen (22) of PLC (31), the blowing number, blowing location parameter signal and the signal that is detected, PLC (31) handles signal, and executing agency (32) and coupled propulsion system (19) and discharging device (20) are worked by the setting pattern.
4. band according to claim 3 can touch the manufacture craft of the filter rod of perfumed beads, it is characterized in that: described perfumed beads is that a kind of its contains spices liquid and can be decided in its sole discretion by the consumer, pinch with light finger promptly broken, can saturating fragrant perfumed beads after broken.
5. band according to claim 3 can touch the manufacture craft of the filter rod of perfumed beads, it is characterized in that: described propulsion system (19) is a kind of pneumatic propulsion system, or electric propulsion system, or hydraulic propelling system.
6. band according to claim 3 can touch the manufacture craft of the filter rod of perfumed beads, it is characterized in that: described discharging device (20) is a kind of electric switching valve.
7. one kind prepares the equipment that band can touch the filter rod of perfumed beads, contain shredding, gluing unit and moulding parcel, cutting unit, and control corresponding device, it is characterized in that: between shredding gluing unit and forming paper parcel cutting unit, be provided with and add the perfumed beads system, feed bin (21) discharging opening that adds in the perfumed beads system is provided with detection system (18), propulsion system (19) and discharging device (20), and control touch-screen (22), detection system (18), propulsion system (19), discharging device (20) link to each other with PLC (31) in the regulator cubicle (23); Wherein, feed bin (21) places moulding parcel unit homonymy, is connected with discharging device (20), and detection system (18) is connected with propulsion system (19) and discharging device (20), and discharging device (20) is connected with the shaped device (17) of shaping machine set.
8. band according to claim 7 can touch the equipment of the filter rod of perfumed beads, it is characterized in that: described detection system (18), propulsion system (19), discharging device (20) and control touch-screen (22) are by PLC (31) control system and corresponding procedure operation and control in the regulator cubicle (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102621890A CN102106607A (en) | 2009-12-25 | 2009-12-25 | Filter tip with touchable spice beads and production process and equipment thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009102621890A CN102106607A (en) | 2009-12-25 | 2009-12-25 | Filter tip with touchable spice beads and production process and equipment thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102106607A true CN102106607A (en) | 2011-06-29 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009102621890A Pending CN102106607A (en) | 2009-12-25 | 2009-12-25 | Filter tip with touchable spice beads and production process and equipment thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102106607A (en) |
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| CN105050435A (en) * | 2013-03-28 | 2015-11-11 | 菲利普莫里斯生产公司 | Smoking article including a flavour delivery member |
| CN107438371A (en) * | 2015-03-31 | 2017-12-05 | 韩国烟草人参公社 | The flavor capsule preparation method and preparation facilities of a kind of cigarette |
| CN114568746A (en) * | 2022-04-11 | 2022-06-03 | 云南中烟工业有限责任公司 | Granular spice composite structure filter stick one-step forming system and forming method |
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| WO2023197775A1 (en) * | 2022-04-11 | 2023-10-19 | 云南中烟工业有限责任公司 | One-step forming system and forming method for composite-structure filter plug containing granular spices |
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Application publication date: 20110629 |